Energy-saving heating coating device for artificial leather

Abstract

The utility model discloses an artificial leather energy-saving heating and coating device which comprises a shell, a front box cover is rotatably installed at the front end of the shell, artificial leather is installed on the outer side of a discharging roller, an auxiliary roller is installed at the upper end of the inner side of a tensioning roller adjusting mechanism, a tensioning roller is installed at the lower end of the inner side of the tensioning roller adjusting mechanism, and a feeding roller is installed on the lower end of the tensioning roller adjusting mechanism. A material receiving roller is rotatably installed at the right end of the outer side of the shell, a spraying box adjusting mechanism is installed at the front end of the porous spraying box, infrared radiant tubes are arranged on the upper side and the lower side of artificial leather, an artificial leather coiled material is installed on a material discharging roller and sequentially penetrates through the rollers in sequence, and the tail of the artificial leather and the material receiving roller are fixed. The artificial leather can be conveyed smoothly through the arranged multi-roller structure, and the artificial leather is kept flat through the arranged tensioning structure, so that the coating quality of the artificial leather is improved, and the heating efficiency is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of artificial leather processing technology, specifically to an energy-saving heating coating device for artificial leather. Background Technology

[0002] In the production of artificial leather, the coating process is one of the key steps.

[0003] A patent with publication number CN 207958832 U discloses an energy-saving heating coating device for artificial leather, including a frame with an unwinding roller, a coating roller, a traction roller, a winding roller, and a curing tunnel. The base fabric to be coated is unwound from the unwinding roller, coated with adhesive by the coating roller, led out from the traction roller, heated and cured in the curing tunnel, and then wound onto the winding roller. The curing tunnel includes a heating hood and a heating channel. The heating channel divides the heating hood into an upper heating chamber and a lower heating chamber. The upper heating chamber has an upper circulating air duct and is divided into several ovens. Each oven has a heater fixed inside, and each oven has an air vent at the top with a circulating fan. The lower heating chamber has a lower circulating air duct connected to the upper circulating air duct. The lower circulating air duct is filled with air vents facing upwards and has several fans installed inside. This energy-saving heating coating device for artificial leather has a simple structure, provides hot air circulation drying, uniform heating, and is energy-efficient.

[0004] The aforementioned energy-saving heating coating device for artificial leather lacks a tension adjustment function, making the artificial leather prone to wrinkling during coating and thus affecting the coating quality. Furthermore, the device is installed outdoors, making it susceptible to dust contamination of the artificial leather, further reducing coating quality. The device also uses traditional hot air or electric heating methods for artificial leather coating, resulting in high energy consumption and low efficiency. Currently, no effective solutions have been proposed to address these technical problems. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes an energy-saving heating coating device for artificial leather to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] An energy-saving heating coating device for artificial leather includes a housing. A front cover is rotatably mounted on the front end of the housing. A feeding roller is rotatably mounted on the lower left corner of the inner side of the housing. Artificial leather is mounted on the outer side of the feeding roller. A tension roller adjusting mechanism is fixedly mounted on the left inner side of the housing. An auxiliary roller is mounted on the upper inner side of the tension roller adjusting mechanism. A tension roller is mounted on the lower inner side of the tension roller adjusting mechanism. A receiving roller is rotatably mounted on the right outer side of the housing. Multi-hole spray boxes are provided at the upper and lower ends of the artificial leather located on the right end. A spray box adjusting mechanism is installed at the front end of the multi-hole spray box. Infrared radiation tubes are provided on the upper and lower sides of the artificial leather.

[0008] As a further embodiment of this utility model, a hinge is installed at the upper connection between the front cover and the housing, and an observation window is installed inside the front cover.

[0009] As a further embodiment of this utility model, the tension roller adjusting mechanism includes a fixing member, a connecting rod fixedly connected to the outer side of the fixing member, an auxiliary roller rotatably connected to the connecting rod, a lead screw rotatably mounted on the inner side of the fixing member, a lead screw sleeve helically connected to the outer side of the lead screw, and the lead screw sleeve rotatably connected to the tension roller.

[0010] As a further embodiment of this utility model, a handwheel is fixedly connected to the bottom end of the lead screw, and a slide rod is slidably installed on the inner side of the lead screw sleeve.

[0011] As a further embodiment of this utility model, a worm gear and worm wheel drive mechanism is installed at the front end of both the feeding roller and the receiving roller.

[0012] As a further embodiment of this utility model, the spray box adjustment mechanism includes a threaded rod, and a threaded sleeve is helically connected to the outer side of the threaded rod, and the threaded sleeve is fixedly connected to the multi-hole spray box.

[0013] As a further embodiment of this utility model, a round rod is slidably installed on the inner side of the threaded sleeve, and a knob is fixedly connected to the bottom end of the threaded rod. The threaded rod is provided with opposite threads, and the opposite threads on the threaded rod are arranged symmetrically from top to bottom.

[0014] The beneficial effects of this utility model are as follows:

[0015] This utility model features a feeding roller, an auxiliary roller, a tensioning roller, a take-up roller, a tensioning roller adjustment mechanism, and artificial leather. The artificial leather roll is installed on the feeding roller and sequentially inserted between the rollers, with the tail of the artificial leather fixed to the take-up roller. The multi-roller structure ensures smooth conveying of the artificial leather, and the tensioning structure keeps the artificial leather flat, thus improving the coating quality of the artificial leather and ensuring heating efficiency.

[0016] This utility model, through its housing, infrared radiation tube, front cover, and multi-hole spray box, and the multi-hole spray head design, achieves a finer coating effect and reduces material waste. The control system enables precise control of coating speed and heating temperature, ensuring uniform coating and improving product quality. The infrared heating technology, using a flow pump, offers higher energy efficiency and more uniform heating compared to traditional hot air or electric heating methods, thus reducing energy consumption. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall external structure of an energy-saving heating coating device for artificial leather according to an embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the overall internal structure of an energy-saving heating coating device for artificial leather according to an embodiment of the present invention.

[0020] Figure 3 This is a schematic diagram of the overall structure of the tension roller adjustment mechanism of an energy-saving heating coating device for artificial leather according to an embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the overall structure of the spray box adjustment mechanism of an energy-saving heating coating device for artificial leather according to an embodiment of the present utility model;

[0022] Figure 5 This is a schematic diagram of the overall structure of the infrared radiation tube of an energy-saving heating coating device for artificial leather according to an embodiment of the present utility model.

[0023] In the picture:

[0024] 1. Housing; 2. Front cover; 3. Observation window; 4. Feeding roller; 5. Artificial leather; 6. Auxiliary roller; 7. Tensioning roller; 8. Tensioning roller adjustment mechanism; 81. Fixing component; 82. Connecting rod; 83. Handwheel; 84. Screw sleeve; 85. Screw; 86. Slide rod; 9. Receiving roller; 10. Multi-hole spray box; 11. Infrared radiation tube; 12. Spray box adjustment mechanism; 121. Threaded rod; 122. Threaded sleeve; 123. Knob; 124. Round rod. Detailed Implementation

[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0026] According to an embodiment of the present invention, an energy-saving heating coating device for artificial leather is provided.

[0027] Please refer to the instruction manual appendix. Figure 1-5 According to an embodiment of the present invention, an energy-saving heating coating device for artificial leather includes a housing 1. A front cover 2 is rotatably mounted on the front end of the housing 1. A feeding roller 4 is rotatably mounted on the lower left corner of the inner side of the housing 1. Artificial leather 5 is mounted on the outer side of the feeding roller 4. A tension roller adjusting mechanism 8 is fixedly mounted on the left inner side of the housing 1. An auxiliary roller 6 is mounted on the upper inner side of the tension roller adjusting mechanism 8. A tension roller 7 is mounted on the lower inner side of the tension roller adjusting mechanism 8. A receiving roller 9 is rotatably mounted on the right outer side of the housing 1. A multi-hole spray box 10 is provided at the upper and lower ends of the artificial leather 5 located on the right end. A spray box adjusting mechanism 12 is mounted on the front end of the multi-hole spray box 10. Infrared radiation tubes 11 are provided on the upper and lower sides of the artificial leather 5.

[0028] Compared to traditional heating methods, infrared heating technology can significantly reduce energy consumption. A precise control system can improve coating speed and shorten the production cycle. Uniform coating and heating can improve the surface quality and durability of artificial leather. The multi-hole nozzle design reduces paint waste and lowers production costs. The coating head uses a 5mm diameter multi-hole nozzle with a hole diameter of 0.5mm and a hole spacing of 2mm. The heating device uses an infrared heater with a power of 2kW and a heating range of 100cm x 100cm. The control system adopts a PLC control system, which can realize real-time monitoring and adjustment of temperature and speed.

[0029] Infrared radiation is a form of heat transfer, using electromagnetic waves to transfer energy. When far-infrared rays irradiate an object being heated, some rays are reflected back, while others penetrate. When the wavelength of the emitted far-infrared rays matches the absorption wavelength of the object being heated, the object absorbs the far-infrared rays. At this point, the molecules and atoms inside the object resonate—producing strong vibrations and rotations. These vibrations and rotations raise the object's temperature, thus achieving the heating effect.

[0030] Infrared drying and heating methods have seen remarkable growth and application across various fields in recent years, primarily due to the following advantages: 1. Penetrating power, enabling simultaneous internal and external heating. 2. No heat transfer medium required, resulting in excellent thermal efficiency. 3. Localized heating, saving energy. 4. Providing a comfortable working environment. 5. Saving on furnace construction costs and space; simple and easy assembly, installation, and maintenance. 6. Clean heating process, requiring no hot air and causing no secondary pollution. 7. Easy temperature control, rapid heating, and relatively high safety. 8. Low thermal inertia, eliminating the need for warm-up, saving manpower.

[0031] In one embodiment, please refer to the appendix to the specification. Figure 1-5 As a further embodiment of this utility model, a hinge is installed at the upper connection between the front cover 2 and the housing 1, and an observation window 3 is installed inside the front cover 2.

[0032] This facilitates observation of the equipment and ensures a dust-free production process.

[0033] Please refer to the appendix of the specification for another embodiment. Figure 1-5 As a further embodiment of this utility model, the tension roller adjusting mechanism 8 includes a fixing member 81, a connecting rod 82 fixedly connected to the outer side of the fixing member 81, an auxiliary roller 6 rotatably connected to the connecting rod 82, a lead screw 85 rotatably mounted on the inner side of the fixing member 81, a lead screw sleeve 84 helically connected to the outer side of the lead screw 85, a lead screw sleeve 84 rotatably connected to the tension roller 7, a handwheel 83 fixedly connected to the bottom end of the lead screw 85, and a sliding rod 86 slidably mounted on the inner side of the lead screw sleeve 84.

[0034] The tension roller 7 can be precisely raised and lowered by the tension roller adjustment mechanism 8, thereby tightening the artificial leather.

[0035] In one embodiment, please refer to the appendix to the specification. Figure 1-5 As a further embodiment of this utility model, the front ends of both the feeding roller 4 and the receiving roller 9 are equipped with worm gear and worm wheel drive mechanisms.

[0036] This ensures that the feeding roller 4 and the receiving roller 9 maintain the positioning of the artificial leather without power drive, preventing them from becoming loose.

[0037] Please refer to the appendix of the specification for another embodiment. Figure 1-5As a further embodiment of this utility model, the spray box adjustment mechanism 12 includes a threaded rod 121, a threaded sleeve 122 is helically connected to the outer side of the threaded rod 121, the threaded sleeve 122 is fixedly connected to the multi-hole spray box 10, a round rod 124 is slidably installed on the inner side of the threaded sleeve 122, a knob 123 is fixedly connected to the bottom end of the threaded rod 121, and the threaded rod 121 is provided with opposite threads, which are arranged symmetrically up and down.

[0038] The spray box adjustment mechanism 12 allows the multi-hole spray box 10 to be adjusted relative to each other, so that the coating head and the artificial leather maintain a precise distance, and the artificial leather can be coated on both sides or one side.

[0039] In use, the artificial leather roll material is installed on the feeding roller 4, and then the artificial leather is sequentially threaded onto each roller. Finally, the tail of the artificial leather is fixed to the receiving roller 9. Driven by the drive motor, the worm gear drives the feeding roller 4 and the receiving roller 9 to rotate, achieving stable conveying of the artificial leather 5. By turning the handwheel 83, the lead screw 84 is rotated, which in turn drives the lead screw sleeve 84 to move. The lead screw sleeve 84 drives the tension roller 7 to rise and fall, thereby tautning the artificial leather. Turning the knob 123 drives the threaded rod 121 to rotate, which in turn drives the multi-hole spray box 10 to move up and down relative to adjust the coating. The distance between the fabric and the artificial leather 5 is adjusted, and the multi-hole spray box 10 and infrared radiation tube 11 are opened to allow the artificial leather to complete coating and heating. Compared with traditional heating methods, infrared heating technology can significantly reduce energy consumption. The precise control system can improve coating speed and shorten the production cycle. Uniform coating and heating can improve the surface quality and durability of artificial leather. The multi-hole nozzle design reduces paint waste and lowers production costs. The coating head is a multi-hole nozzle with a diameter of 5mm, an orifice diameter of 0.5mm, and an orifice spacing of 2mm. The heating device uses an infrared heater with a power of 2kW and a heating range of 100cm x 100cm. The control system adopts a PLC control system, which can realize real-time monitoring and adjustment of temperature and speed.

[0040] Infrared heat transfer is radiative heat transfer, with energy transferred via electromagnetic waves. When far-infrared rays irradiate an object being heated, some rays are reflected back, while others penetrate. When the wavelength of the emitted far-infrared rays matches the absorption wavelength of the object being heated, the object absorbs the far-infrared rays. At this point, the molecules and atoms inside the object resonate—generating strong vibrations and rotations. These vibrations and rotations raise the object's temperature, achieving the heating purpose. Infrared drying heating has seen remarkable growth in recent years, gaining acceptance and application in various fields. This is primarily due to the following advantages: 1. Penetrating power, enabling simultaneous internal and external heating. 2. No heat transfer medium required, resulting in high thermal efficiency. 3. Localized heating, saving energy. 4. Providing a comfortable working environment. 5. Saving on furnace construction costs and space; simple assembly, installation, and maintenance. 6. Clean heating process, requiring no hot air and causing no secondary pollution. 7. Easy temperature control, rapid heating, and relatively high safety. 8. Low thermal inertia, eliminating the need for warm-up, saving manpower.

[0041] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An energy-saving heating coating device for artificial leather, comprising a housing (1), characterized in that: A front cover (2) is rotatably mounted on the front end of the housing (1). A feeding roller (4) is rotatably mounted on the lower left corner of the inner side of the housing (1). Artificial leather (5) is mounted on the outer side of the feeding roller (4). A tension roller adjustment mechanism (8) is fixedly mounted on the left inner side of the housing (1). An auxiliary roller (6) is mounted on the upper inner side of the tension roller adjustment mechanism (8). A tension roller (7) is mounted on the lower inner side of the tension roller adjustment mechanism (8). A receiving roller (9) is rotatably mounted on the right outer side of the housing (1). A multi-hole spray box (10) is provided at the upper and lower ends of the artificial leather (5) located on the right end. A spray box adjustment mechanism (12) is installed at the front end of the multi-hole spray box (10). Infrared radiation tubes (11) are provided on the upper and lower sides of the artificial leather (5).

2. The energy-saving heating coating device for artificial leather according to claim 1, characterized in that: A hinge is installed at the upper connection between the front cover (2) and the housing (1), and an observation window (3) is installed inside the front cover (2).

3. The energy-saving heating coating device for artificial leather according to claim 1, characterized in that: The tension roller adjusting mechanism (8) includes a fixing member (81), a connecting rod (82) is fixedly connected to the outside of the fixing member (81), the auxiliary roller (6) is rotatably connected to the connecting rod (82), a lead screw (85) is rotatably installed on the inside of the fixing member (81), a lead screw sleeve (84) is helically connected to the outside of the lead screw (85), and the lead screw sleeve (84) is rotatably connected to the tension roller (7).

4. The energy-saving heating coating device for artificial leather according to claim 3, characterized in that: A handwheel (83) is fixedly connected to the bottom end of the lead screw (85), and a slide rod (86) is slidably installed on the inner side of the lead screw sleeve (84).

5. The energy-saving heating coating device for artificial leather according to claim 1, characterized in that: The front ends of both the feeding roller (4) and the receiving roller (9) are equipped with worm gear and worm wheel drive mechanisms.

6. The energy-saving heating coating device for artificial leather according to claim 1, characterized in that: The spray box adjustment mechanism (12) includes a threaded rod (121), and a threaded sleeve (122) is helically connected to the outside of the threaded rod (121). The threaded sleeve (122) is fixedly connected to the multi-hole spray box (10).

7. The energy-saving heating coating device for artificial leather according to claim 6, characterized in that: A round rod (124) is slidably installed on the inner side of the threaded sleeve (122), and a knob (123) is fixedly connected to the bottom end of the threaded rod (121). The threaded rod (121) is provided with opposite threads, and the opposite threads on the threaded rod (121) are arranged symmetrically from top to bottom.

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