Gravity type shot blasting particle screening equipment
By utilizing gravity-type shot peening particle screening equipment, the problem of screen clogging is solved by using screen gravity and anti-clogging components, achieving efficient screening of shot peening particles and ensuring screening efficiency and uniformity.
Patent Information
- Application Number
- CN202422280520.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-09-19
AI Technical Summary
Existing screens are prone to clogging when screening shot peening particles, resulting in reduced screening efficiency.
The gravity-type shot peening particle screening equipment utilizes the gravity of the screen and anti-clogging components, including a vibration spring, slider, support cylinder, positioning spring plate, and insertion rod. By rotating the screen and inserting the insertion rod, clogging shot peening particles are removed, ensuring screening efficiency.
It effectively prevents shot peening particles from clogging the screen, maintains screening efficiency, and ensures the uniformity of shot peening particles and screening effect.
Smart Images
Figure CN223530808U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of screening technology, and in particular to a gravity-type shot peening particle screening device. Background Technology
[0002] A shot peening machine is a device that uses a high-speed stream of shot to impact a metal surface. When shot peening a workpiece, the impact of the shot causes plastic deformation on the workpiece surface, forming a certain compressive stress layer, thereby improving reliability and durability. However, uneven shot particle size can lead to inconsistent shot peening effects, affecting the quality and uniformity of surface treatment. Therefore, the particle size of the shot needs to be screened.
[0003] Shot peening particles are screened to separate large and small particles. The appropriate screen needs to be selected according to the size range of the shot peening particles and the screening requirements to obtain particles of the required size for use as raw materials for shot peening machines.
[0004] However, when screening shot peening particles, the mesh size of this type of screen becomes clogged by the shot peening particles, which affects the flow of small shot peening particles and reduces the screening efficiency of the screen. Utility Model Content
[0005] The purpose of this invention is to address the problem in the prior art where the screen aperture is blocked by shot peening particles, resulting in reduced screening efficiency, and to propose a gravity-type shot peening particle screening device.
[0006] The technical solution of this utility model is: a gravity shot peening particle screening device, comprising: a housing, an inclined screen rotatably connected to the middle of the housing, and a small particle bin opened on the inner wall of the housing below the screen.
[0007] The anti-clogging component includes a vibration spring, a slider, a support cylinder, a positioning spring plate, and a plug rod. The top of the vibration spring is elastically connected to the screen, and the bottom of the vibration spring is fixedly installed with the slider. The slider slides up and down on the inner wall of the support cylinder. The positioning spring plate is fixedly installed on the inner wall of the support cylinder below the slider, and the plug rod is fixedly installed on the inner wall of the machine housing.
[0008] The support cylinder is fixedly installed on the inner wall of the machine housing, and the insertion rod is located on the rotation path of the screen holes on the screen.
[0009] Optionally, the bottom of the slider adopts a frustum-shaped structure, the positioning spring is inclined, and the inclined surface of the positioning spring contacts the slider.
[0010] Optionally, a triangular prism is fixedly installed at the bottom of the insertion rod. Multiple insertion rods are provided and are distributed equidistantly along the triangular prism in a straight line. Both ends of the triangular prism are fixedly connected to the housing, and the bottom surface of the triangular prism is parallel to the horizontal plane.
[0011] Optionally, a stop block is fixedly installed on the top of the vibration spring. The stop block has a hemispherical structure and slides on the bottom of the screen. A telescopic rod is fixedly installed on the bottom of the stop block. The bottom of the telescopic rod is fixedly connected to the slider. A return spring is elastically connected between the bottom of the slider and the support cylinder.
[0012] Optionally, the inner wall of the support cylinder is provided with two symmetrically arranged clearance grooves, and the end of the positioning spring sheet is fixedly installed in the clearance groove.
[0013] Optionally, a shielding assembly is also included, which includes a baffle and a non-woven fabric sheet. The baffle is fixedly installed on the top of the screen and on both the front and rear sides, and the non-woven fabric sheet is fixedly installed on the left end of the screen.
[0014] Optionally, a ramp is fixedly installed on the top of the housing and at the end of the screen, and the non-woven fabric sheet covers the top of the ramp.
[0015] Optionally, a feed pipe is fixedly installed on the right side of the casing, and a rotating shaft is fixedly installed on the front and rear sides of the screen near the left end. The screen is rotatably connected to the casing through the rotating shaft, and a large particle bin is opened on the top of the casing at the left end of the screen.
[0016] Compared with the prior art, this application includes at least one of the following beneficial technical effects:
[0017] In this invention, when the weight of the screen and the shot peening particles is greater than the supporting force of the positioning spring on the slider, it indicates that the shot peening particles accumulate on the screen, causing the slider to break through the restriction of the positioning spring, increasing the rotation range of the screen. The screen rotates under the action of gravity, causing the insert rod to be inserted into the screen hole of the screen, squeezing out the shot peening particles in the screen hole, thus preventing the shot peening particles from clogging the screen and affecting the screening of the shot peening particles.
[0018] Furthermore, the inclined platform keeps the non-woven fabric sheet in an inclined state. The non-woven fabric sheet, as an extension of the screen, feeds the large shot peening particles into the screen. The baffle and the non-woven fabric sheet cover the gap between the screen and the machine casing to prevent the shot peening particles from falling off. Attached Figure Description
[0019] Figure 1 A schematic diagram of the overall structure of one embodiment of the present invention is provided;
[0020] Figure 2 A schematic diagram of the anti-clogging component structure according to an embodiment of the present invention is provided;
[0021] Figure 3 A cross-sectional schematic diagram of a support cylinder structure according to an embodiment of the present invention is provided;
[0022] Figure 4 A schematic diagram of the insertion rod structure according to one embodiment of the present invention is provided.
[0023] Reference numerals: 1. Machine casing; 2. Screen; 3. Large particle bin; 4. Small particle bin; 5. Anti-clogging component; 51. Vibration spring; 52. Abutment block; 53. Sliding block; 54. Telescopic rod; 55. Support cylinder; 56. Positioning spring plate; 57. Return spring; 58. Insert rod; 6. Blocking component; 61. Baffle; 62. Non-woven fabric sheet; 63. Inclined platform. Detailed Implementation
[0024] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0025] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0026] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] Example 1
[0030] This embodiment proposes a gravity-type shot peening particle screening device, such as... Figure 1 As shown, the system includes a housing 1, with an inclined screen 2 rotatably connected to the center of the housing 1. A feed pipe is fixedly installed on the right side of the housing 1. Rotating shafts are fixedly installed on both the front and rear sides of the screen 2, near its left end. The screen 2 is rotatably connected to the housing 1 via the rotating shafts. Shot peening particles flow through the feed pipe and are pressed against the right end of the screen 2.
[0031] like Figure 1 and Figure 2 As shown, a large particle chamber 3 is located at the top of the casing 1 and at the left end of the screen 2, and a small particle chamber 4 is located on the inner wall of the casing 1 and below the screen 2. The large particle chamber 3 is used to collect large shot peening particles, and the small particle chamber 4 is used to collect small shot peening particles.
[0032] like Figure 2 and 3 As shown, an anti-clogging component 5 is provided on the inner wall of the housing 1 and below the screen 2. The anti-clogging component 5 includes a vibration spring 51, a slider 53, a support cylinder 55, a positioning spring plate 56, and a plug rod 58. The top of the vibration spring 51 is elastically connected to the screen 2, the bottom of the vibration spring 51 is fixedly installed with the slider 53, and the top of the vibration spring 51 is fixedly installed with a stop block 52. The stop block 52 adopts a hemispherical structure and slides at the bottom of the screen 2.
[0033] The abutment block 52 replaces the vibration spring 51 and is connected to the screen 2 to prevent the vibration spring 51 from being squeezed and bent when the screen 2 rotates. A telescopic rod 54 is fixedly installed at the bottom of the abutment block 52. The bottom of the telescopic rod 54 is fixedly connected to the slider 53. The telescopic rod 54 guides the movement path of the abutment block 52 to prevent the abutment block 52 from bending.
[0034] like Figure 3 As shown, the slider 53 slides up and down on the inner wall of the support cylinder 55. The support cylinder 55 is fixedly installed on the inner wall of the housing 1. The positioning spring plate 56 is fixedly installed on the inner wall of the support cylinder 55 and below the slider 53. The bottom of the slider 53 adopts a frustum-shaped structure. The positioning spring plate 56 is inclined and the inclined surface of the positioning spring plate 56 contacts the slider 53 so that the slider 53 can squeeze the positioning spring plate 56.
[0035] The positioning spring plate 56 supports the slider 53 and restricts the position of the slider 53. When the flow rate of the screen mesh 2 is normal, shot peening particles will not accumulate on the screen mesh 2. The shot peening particles in the feed pipe fall from a height onto the screen mesh 2. The gravitational potential energy of the shot peening particles presses down on the screen mesh 2 and compresses the vibration spring 51. Through the elastic force of the vibration spring 51 and the gravitational potential energy of the shot peening particles, the screen mesh 2 resets after rotation, thereby causing the screen mesh 2 to vibrate.
[0036] like Figure 3 As shown, the insertion rod 58 is fixedly installed on the inner wall of the housing 1. A triangular prism is fixedly installed at the bottom of the insertion rod 58. Multiple insertion rods 58 are arranged and are distributed equidistantly along the triangular prism in a straight line. Both ends of the triangular prism are fixedly connected to the housing 1, and the bottom surface of the triangular prism is parallel to the horizontal plane. The insertion rod 58 is located on the rotation path of the screen holes on the screen 2. A return spring 57 is elastically connected between the bottom of the slider 53 and the support cylinder 55.
[0037] When the sieve holes of screen 2 are blocked and the flow rate of screen 2 is reduced, the shot peening particles in the sieve holes prevent small shot peening particles from falling down from screen 2. At the same time, the shot peening particles in the sieve holes of screen 2 prevent large shot peening particles from moving to the left end of screen 2, resulting in the accumulation of shot peening particles.
[0038] When the weight of the screen 2 and the shot peening particles is greater than the supporting force of the positioning spring plate 56 on the slider 53, it indicates that shot peening particles accumulate on the screen 2. At this time, the positioning spring plate 56 deforms and bends. The slider 53 moves downward and compresses the return spring 57. At this time, the right end of the screen 2 is unsupported, and the screen 2 breaks through the limitation of the rotation angle. The screen 2 rotates and contacts the insertion rod 58. The insertion rod 58 is inserted into the screen hole of the screen 2, squeezing out the shot peening particles in the screen hole of the screen 2, thereby restoring the screening function of the screen 2. Under the action of the screening function of the screen 2, the small shot peening particles accumulated on the screen 2 fall from the screen hole of the screen 2, and the large shot peening particles flow into the large particle bin 3 along the screen 2. The elastic force of the return spring 57 lifts the screen 2.
[0039] The inner wall of the support cylinder 55 has two symmetrically arranged clearance grooves, and the end of the positioning spring plate 56 is fixedly installed in the clearance groove. The positioning spring plate 56 bends and retracts completely into the clearance groove, reducing obstruction to the slider 53.
[0040] In this embodiment, when the weight of the screen 2 and the shot peening particles is greater than the supporting force of the positioning spring plate 56 on the slider 53, it indicates that the shot peening particles accumulate on the screen 2, causing the slider 53 to break through the restriction of the positioning spring plate 56, increasing the rotation range of the screen 2. The screen 2 rotates under the action of gravity, causing the insertion rod 58 to be inserted into the screen hole of the screen 2, squeezing out the shot peening particles in the screen hole of the screen 2, so that the screen 2 can work normally.
[0041] Example 2
[0042] Based on Example 1, this example proposes a gravity-type shot peening particle screening device, such as... Figure 1 As shown, it also includes a shielding assembly 6, which includes a baffle 61 and a non-woven fabric sheet 62. The baffle 61 is fixedly installed on the top of the screen 2 and on both the front and rear sides, and the non-woven fabric sheet 62 is fixedly installed on the left end of the screen 2. The baffle 61 and the non-woven fabric sheet 62 prevent shot peening particles on the screen 2 from falling off the screen 2.
[0043] like Figure 1 and Figure 2 As shown, a ramp 63 is fixedly installed on the top of the housing 1 and at the end of the screen 2. A non-woven fabric sheet 62 is pasted on the top of the ramp 63. The ramp 63 and the non-woven fabric sheet 62 guide the flow of shot peening particles on the screen 2.
[0044] In this embodiment, the inclined platform 63 puts the non-woven fabric sheet 62 in an inclined state. The non-woven fabric sheet 62 serves as an extension of the screen 2 to feed large shot peening particles into the screen 2. The baffle 61 and the non-woven fabric sheet 62 cover the gap between the screen 2 and the machine casing 1 to prevent shot peening particles from falling.
[0045] The above specific embodiments are merely several optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A gravity-type shot peening particle screening device, characterized in that, include: The machine casing (1) has an inclined screen (2) rotatably connected to the middle of the machine casing (1), and a small particle bin (4) is opened on the inner wall of the machine casing (1) and below the screen (2). The anti-clogging component (5) includes a vibration spring (51), a slider (53), a support cylinder (55), a positioning spring plate (56), and a plug rod (58). The top of the vibration spring (51) is elastically connected to the screen (2). The bottom of the vibration spring (51) is fixedly installed with the slider (53). The slider (53) slides up and down on the inner wall of the support cylinder (55). The positioning spring plate (56) is fixedly installed on the inner wall of the support cylinder (55) and below the slider (53). The plug rod (58) is fixedly installed on the inner wall of the housing (1). The support cylinder (55) is fixedly installed on the inner wall of the housing (1), and the insertion rod (58) is located on the rotation path of the screen hole on the screen (2).
2. The gravity-type shot peening particle screening device according to claim 1, characterized in that: The bottom of the slider (53) adopts a frustum-shaped structure, and the positioning spring plate (56) is inclined, with the inclined surface of the positioning spring plate (56) in contact with the slider (53).
3. The gravity-type shot peening particle screening device according to claim 2, characterized in that: A triangular prism is fixedly installed at the bottom of the insertion rod (58). Multiple insertion rods (58) are provided and are distributed equidistantly along the triangular prism in a straight line. Both ends of the triangular prism are fixedly connected to the housing (1). The bottom surface of the triangular prism is parallel to the horizontal plane.
4. The gravity-type shot peening particle screening device according to claim 3, characterized in that: A stop block (52) is fixedly installed on the top of the vibration spring (51). The stop block (52) has a hemispherical structure and slides on the bottom of the screen (2). A telescopic rod (54) is fixedly installed on the bottom of the stop block (52). The bottom of the telescopic rod (54) is fixedly connected to the slider (53). A return spring (57) is elastically connected between the bottom of the slider (53) and the support cylinder (55).
5. The gravity-type shot peening particle screening device according to claim 4, characterized in that: The inner wall of the support cylinder (55) is provided with two symmetrically arranged clearance grooves, and the end of the positioning spring plate (56) is fixedly installed in the clearance groove.
6. The gravity-type shot peening particle screening device according to claim 5, characterized in that: It also includes a shielding component (6), which includes a baffle (61) and a non-woven fabric sheet (62). The baffle (61) is fixedly installed on the top of the screen (2) and on both the front and rear sides, and the non-woven fabric sheet (62) is fixedly installed on the left end of the screen (2).
7. The gravity-type shot peening particle screening device according to claim 6, characterized in that: An inclined platform (63) is fixedly installed on the top of the housing (1) and at the end of the screen (2), and the non-woven fabric sheet (62) is pasted on the top of the inclined platform (63).
8. The gravity-type shot peening particle screening device according to claim 7, characterized in that: A feed pipe is fixedly installed on the right side of the casing (1), and a rotating shaft is fixedly installed on the front and rear sides of the screen (2) near the left end. The screen (2) is rotatably connected to the casing (1) through the rotating shaft. A large particle bin (3) is opened on the top of the casing (1) at the left end of the screen (2).