Automatic cleaning device for gypsum mortar stirring pot
By designing an automatic cleaning device, the problems of low efficiency and unstable quality of manual cleaning of gypsum mortar mixing pots were solved, realizing an efficient and automated cleaning process, and managing the wastewater after cleaning, thus saving costs.
Patent Information
- Application Number
- CN202422850313.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The cleaning of existing gypsum mortar mixing pots mainly relies on manual operation, which is inefficient, inconsistent in quality, and prone to causing water tank blockage.
An automatic cleaning device was designed, including a cleaning tank, a rotating shaft, spray heads, an electromagnet, and a sedimentation tank. The electromagnet on the rotating shaft fixes the stirring pot, the spray heads spray cleaning liquid, and the sedimentation tank collects and treats wastewater, thus achieving automated cleaning.
It enables simultaneous and efficient cleaning of multiple mixing tanks, improving cleaning quality and efficiency, effectively managing wastewater, and saving costs.
Smart Images
Figure CN223531031U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing pot cleaning technology, and in particular to an automatic cleaning device for gypsum mortar mixing pots. Background Technology
[0002] During the development and testing of gypsum mortar formulations, a mixing pot must be used to thoroughly mix the gypsum mortar and water. After use, the mixing pot must be cleaned thoroughly for future use.
[0003] Typically, a large number of mixing bowls are used during development or testing, and cleaning is still commonly done manually, which leads to the following problems:
[0004] 1. Manual cleaning is water-intensive, time-consuming, inefficient, and produces inconsistent cleaning quality;
[0005] 2. During cleaning, residual sand, plaster, vitrified microspheres, etc. in the mixing pot can cause blockage of the water tank. Utility Model Content
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0007] An automatic cleaning device for a gypsum mortar mixing pot is provided, comprising: a cleaning tank, a water inlet pipe, a spray head, a rotating shaft, a rotating drive device, an electromagnet, a separation screen, a sedimentation tank, and a filter screen.
[0008] The bottom surface of the cleaning chamber is equipped with rollers, and the cleaning chamber has a door. A rotating shaft is rotatably mounted inside the cleaning chamber. A rotation drive device drives the rotating shaft to rotate. Multiple electromagnets are mounted on the rotating shaft and magnetically connected to the bottom surface of the mixing pots to fix multiple mixing pots on the rotating shaft, ensuring the openings of the mixing pots face outwards and rotate with the shaft. The cleaning chamber has a water inlet pipe, and multiple sets of spray nozzles are installed on the top and inner walls of the cleaning chamber, connected to the water inlet pipe, to rinse the inner and outer surfaces of the mixing pots.
[0009] A separation net is provided below the rotating shaft. The sedimentation tank is movably disposed at the lower part of the cleaning tank and located below the separation net to collect the wastewater after cleaning and to settle the wastewater. An outlet is provided at the upper part of the sedimentation tank to discharge the settled cleaning water. The filter screen is detachably installed inside the outlet.
[0010] In a preferred embodiment of the present invention, the rotary drive device includes a rotary motor connected to a rotary shaft extending outside the cleaning tank.
[0011] In a preferred embodiment of this utility model, the bottom surface of the stirring pot is provided with a contour groove that cooperates with the rotating shaft. An electromagnet is provided in the contour groove. The electromagnet is connected to an independent switch that controls the magnetism, and a waterproof device is provided outside the electromagnet.
[0012] In a preferred embodiment of this utility model, the spray head is detachably mounted inside the cleaning tank.
[0013] In a preferred embodiment of this utility model, one end of the water inlet pipe is connected to a faucet, and the other end is provided with multiple branch pipes, each of which passes through the cleaning box and is connected to a spray head.
[0014] In a preferred embodiment of this utility model, the sedimentation tank and the cleaning box are connected by a push-pull mechanism, and a sliding guide rail is provided between the bottom of the sedimentation tank and the cleaning box.
[0015] In a preferred embodiment of this utility model, the sedimentation tank is provided with a push-pull handle.
[0016] In a preferred embodiment of this utility model, a sealing strip is provided around the top of the sedimentation tank to ensure a sealed connection with the cleaning tank.
[0017] In a preferred embodiment of this utility model, a level gauge is provided in the sedimentation tank to detect the water level in the sedimentation tank.
[0018] In a preferred embodiment of the present invention, the door is located on the front of the cleaning box.
[0019] The advantages of this invention are: it not only allows for simultaneous cleaning of multiple mixing pots, effectively improving cleaning efficiency and quality, but also enables the collection and management of wastewater after cleaning, making it convenient to operate and cost-effective. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:
[0021] Figure 1 This is a schematic diagram of a preferred embodiment of an automatic cleaning device for a gypsum mortar mixing pot according to the present invention.
[0022] Figure 2 This is a side sectional view of a preferred embodiment of an automatic cleaning device for a gypsum mortar mixing pot according to the present invention. Detailed Implementation
[0023] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0024] Please see Figure 1-2 The embodiments of this utility model include:
[0025] An automatic cleaning device for gypsum mortar mixing pots can be used for cleaning gypsum mortar and other similar mixing pots 9. Its structure includes: a cleaning tank 1, a water inlet pipe 2, a spray head 3, a rotating shaft 4, a rotating motor, an electromagnet, an isolation net 5, a sedimentation tank 6, a filter screen 10, and a water outlet 7.
[0026] The bottom of the cleaning chamber is equipped with rollers or casters for easy movement or transport of the cleaning device. The front of the cleaning chamber has a door for easy disassembly and assembly of the mixing pot.
[0027] The rotating shaft is rotatably mounted inside the cleaning chamber, and a rotating motor is connected to the end of the rotating shaft extending outside the cleaning chamber to drive the rotating shaft to rotate. Multiple electromagnets are mounted on the rotating shaft to attract and fix the bottom of the mixing pot, ensuring the opening of the mixing pot faces outwards and rotates with the rotating shaft. The electromagnets are equipped with a waterproof device. The bottom of the mixing pot can be made of ferromagnetic materials such as iron or steel.
[0028] In a further preferred embodiment, the bottom surface of the mixing pot is provided with a contour groove that cooperates with the rotating shaft, and an electromagnet is installed in the contour groove. The magnetism of the electromagnet can be controlled by an independent switch to facilitate fixing and removing the mixing pot.
[0029] The top of the cleaning tank is equipped with a water inlet pipe, and multiple spray nozzles are installed on the top and side walls of the cleaning tank. The spray nozzles are connected to the water inlet pipe to spray high-pressure water or detergent onto the mixing pot, thereby rinsing the inner wall and outer surface of the mixing pot.
[0030] Preferably, the spray heads are detachably installed inside the cleaning chamber, allowing adjustment of the number and position of the spray heads according to actual practical needs. The spray heads can be connected to the cleaning chamber via rails, screws, plug-in connections, or other methods.
[0031] In a further preferred embodiment, one end of the water inlet pipe is connected to a faucet, and the other end is provided with multiple branch pipes, each of which passes through the cleaning box and is connected to a spray head.
[0032] A mesh screen is installed below the rotating shaft to prevent the mixing tank from falling and getting damaged. The sedimentation tank is movably installed at the bottom of the cleaning tank and below the mesh screen to collect and settle the wastewater after cleaning. An outlet is installed at the top of the sedimentation tank and is connected to a drain pipe to discharge the supernatant after sedimentation. A filter screen is detachably installed inside the outlet to ensure that the water discharged from the outlet does not contain impurities such as sand, gypsum, vitrified microspheres and fibers.
[0033] In a further preferred embodiment, the sedimentation tank is equipped with a push-pull handle, and a sliding guide rail is provided between the bottom of the sedimentation tank and the cleaning box, so that the sedimentation tank and the cleaning box can be pushed and pulled together. A sealing strip is provided around the top of the sedimentation tank to seal it with the cleaning box and prevent water from overflowing.
[0034] In a further preferred embodiment, a level gauge is installed in the sedimentation tank to detect the water level in the sedimentation tank, and an alarm will be triggered when the water level exceeds the maximum level.
[0035] When using it, first open the box door and the electromagnet switch, magnetically attach the mixing pot to the rotating shaft, then lock the box door, turn on the spray head to rinse in multiple directions, let it settle for a period of time after cleaning, then first drain the water on the top of the sedimentation tank, and then pump out the sedimentation tank to clean the sediment at the bottom of the sedimentation tank.
[0036] The advantages of this utility model of an automatic cleaning device for gypsum mortar mixing pots are: it not only cleans multiple mixing pots simultaneously, effectively improving the efficiency and quality of cleaning, but also allows for the collection and management of wastewater after cleaning, making it convenient to operate and cost-effective.
[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An automatic cleaning device for a gypsum mortar mixing pot, characterized in that, include: Cleaning tank, water inlet pipe, spray head, rotating shaft, rotating drive device, electromagnet, isolation screen, sedimentation tank, and filter screen. The bottom surface of the cleaning chamber is equipped with rollers, and the cleaning chamber has a door. A rotating shaft is rotatably mounted inside the cleaning chamber. A rotation drive device drives the rotating shaft to rotate. Multiple electromagnets are installed inside the rotating shaft and magnetically connected to the bottom surface of the mixing pots to fix multiple mixing pots on the rotating shaft, ensuring the openings of the mixing pots face outwards and rotate with the shaft. A water inlet pipe is installed on the cleaning chamber, and multiple sets of spray nozzles are installed on the top and inner walls of the cleaning chamber, connected to the water inlet pipe, to rinse the inner walls and outer surfaces of the mixing pots. A separation net is provided below the rotating shaft. The sedimentation tank is movably disposed at the lower part of the cleaning tank and located below the separation net to collect the wastewater after cleaning and to settle the wastewater. An outlet is provided at the upper part of the sedimentation tank to discharge the settled cleaning water. The filter screen is detachably installed inside the outlet.
2. The automatic cleaning device for a gypsum mortar mixing pot according to claim 1, characterized in that, The rotary drive device includes a rotary motor connected to a rotary shaft extending outside the cleaning tank.
3. The automatic cleaning device for a gypsum mortar mixing pot according to claim 1, characterized in that, The bottom surface of the mixing pot is provided with a contour groove that mates with the rotating shaft. An electromagnet is installed in the contour groove. The electromagnet is connected to an independent switch that controls the magnetism, and a waterproof device is installed on the outside of the electromagnet.
4. An automatic cleaning device for a gypsum mortar mixing pot according to claim 1, characterized in that, The spray head is detachably installed inside the cleaning tank.
5. An automatic cleaning device for a gypsum mortar mixing pot according to claim 1, characterized in that, One end of the water inlet pipe is connected to a faucet, and the other end is equipped with multiple branch pipes, each of which passes through the cleaning box and is connected to a spray head.
6. An automatic cleaning device for a gypsum mortar mixing pot according to claim 1, characterized in that, The sedimentation tank and the cleaning box are connected by a push-pull mechanism, and a sliding guide rail is provided between the bottom of the sedimentation tank and the cleaning box.
7. An automatic cleaning device for a gypsum mortar mixing pot according to claim 1, characterized in that, The sedimentation tank is equipped with a push-pull handle.
8. An automatic cleaning device for a gypsum mortar mixing pot according to claim 1, characterized in that, The sedimentation tank is equipped with sealing strips around its top to ensure a sealed connection with the cleaning tank.
9. An automatic cleaning device for a gypsum mortar mixing pot according to claim 1, characterized in that, The sedimentation tank is equipped with a level gauge to detect the water level in the sedimentation tank.
10. An automatic cleaning device for a gypsum mortar mixing pot according to claim 1, characterized in that, The door is located on the front of the cleaning box.