Automatic feeding device for air conditioner condenser collecting pipe production
By designing an automatic feeding device and utilizing an L-shaped bracket and a motor-driven clamping block system, the problems of inaccurate positioning and safety hazards during manifold punching were solved, achieving efficient and safe manifold processing.
Patent Information
- Application Number
- CN202422912661.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In the existing manifold punching process, the manifold position is not accurately positioned and there are safety hazards due to manual operation.
An automatic feeding device was designed, including an L-shaped bracket, an adjustment component, and a motor-driven clamping block system, for precise positioning and automatic feeding of the manifold to the die. Combined with a hydraulic telescopic rod and a worm gear mechanism, the manifold is able to slide and be positioned stably.
It improves the positioning accuracy of the manifold, enhances processing efficiency and safety, avoids the dangers of manual operation, and strengthens the automation and stability of production.
Smart Images

Figure CN223531191U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of condenser manifolds, and in particular to an automatic feeding device for the production of air conditioner condenser manifolds. Background Technology
[0002] The manifold is an important component of automotive air conditioning condensers. During the condensation process, the manifold is responsible for collecting the cooling medium and ensuring its smooth flow out of the condenser to complete the circulation. At the same time, it can also improve heat exchange efficiency, reduce energy consumption and pipe resistance pressure. The manifold plays an important role in the air conditioning system, and the manifold punching die is an important process in the production of manifolds.
[0003] In the existing technology, during the current manifold punching process, the manifolds to be punched are manually fed into the punching die, which results in inaccurate positioning of the manifolds during punching, affecting the punching die. This not only leads to low operating efficiency, but also poses a risk of hand injury when approaching the punching die. Therefore, it is necessary to improve the automatic feeding device for the production of air conditioner condenser manifolds to solve the above problems. Utility Model Content
[0004] To overcome the problem that manually pushing the manifold to the die results in inaccurate positioning of the manifold during the die-punching process, and also easily causes hand injury.
[0005] The technical solution of this utility model is as follows: an automatic feeding device for producing air conditioner condenser manifolds, including a base plate, an L-shaped bracket, and an adjustment component. A foot is fixedly connected to the bottom of the base plate. An adjustment component is installed inside the base plate. An L-shaped bracket is slidably connected inside the base plate. A first clamping block and a second clamping block are slidably connected inside the L-shaped bracket. A manifold body is disposed between the L-shaped bracket, the first clamping block, and the second clamping block. A threaded rod is threadedly connected inside the threaded rod. The threaded rod rotates inside the base plate. The manifold body is fixed by the sliding motion of the first and second clamping blocks within the L-shaped bracket. The rotation of the threaded rod within the base plate drives the L-shaped bracket to slide within the base plate, thereby causing the manifold body to slide.
[0006] Preferably, the base plate has a groove at the corresponding position of the L-shaped bracket, and the L-shaped bracket slides in the groove.
[0007] Preferably, the L-shaped bracket has grooves at corresponding positions of the first clamping block and the second clamping block, and the first clamping block and the second clamping block slide within the grooves.
[0008] Preferably, a first semicircular block is fixedly connected inside the base plate, and a threaded rod rotates inside the first semicircular block. A motor is fixedly connected to the left end of the base plate, and the threaded rod is fixed to the output end of the motor. A support frame is fixedly connected to the top of the L-shaped bracket, and an electric telescopic rod is fixedly connected inside the support frame. A fixed frame is fixedly connected to the telescopic end of the electric telescopic rod, and a first movable frame and a second movable frame are rotatably connected to the outside of the fixed frame. The first movable frame rotates outside the first clamping block, and the second movable frame rotates outside the second clamping block.
[0009] Preferably, two electric telescopic rods are provided, symmetrically distributed on both sides of the support frame.
[0010] Preferably, the adjustment assembly includes a U-shaped frame, a hydraulic telescopic rod fixedly connected inside the U-shaped frame, a punch fixedly connected to the telescopic end of the hydraulic telescopic rod, a long plate fixedly connected inside the U-shaped frame, a template fixedly connected to the left end of the long plate, the template being set on the top of the base plate, a fixing block fixedly connected to the right end of the long plate, a first rotating frame rotatably connected to the outside of the fixing block, a second rotating frame rotatably connected inside the first rotating frame, an optical shaft fixedly connected inside the second rotating frame, the optical shaft rotating inside the base plate, a worm gear fixedly connected to the outside of the optical shaft, a second semicircular block fixedly connected to the bottom of the base plate, a worm rotatably connected inside the second semicircular block, and a worm gear meshing with the outside of the worm gear.
[0011] Preferably, the base plate has a groove at the corresponding position of the U-shaped frame, the U-shaped frame slides in the groove, and the main body of the manifold is located at the left end of the long plate.
[0012] The beneficial effects of this utility model are as follows: Compared with manually feeding the manifold into the die, this method fixes the manifold body by driving the first and second clamping blocks, and then drives the L-shaped bracket to slide the manifold body to the die. This improves the accuracy of the manifold positioning, increases processing precision, improves die efficiency and operational efficiency, prevents hand injuries, and improves production safety. It avoids the problems of inaccurate positioning of the manifold during die stamping, which can easily cause hand injuries. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of an automatic feeding device for the production of air conditioner condenser manifolds according to the present invention;
[0014] Figure 2 This is a schematic diagram of an L-shaped bracket structure for an automatic feeding device used in the production of air conditioner condenser manifolds according to this utility model.
[0015] Figure 3 This is a schematic diagram of the electric telescopic rod structure of an automatic feeding device for the production of air conditioner condenser manifolds according to this utility model;
[0016] Figure 4 This is a schematic diagram of the template structure of an automatic feeding device for the production of air conditioner condenser manifolds according to this utility model;
[0017] Figure 5 This is a schematic diagram of the adjusting component structure of an automatic feeding device for producing air conditioner condenser manifolds according to the present invention;
[0018] Figure 6 This is a schematic diagram of the worm gear structure of an automatic feeding device for producing air conditioner condenser manifolds according to this utility model.
[0019] Explanation of reference numerals in the attached drawings: 1. Base plate; 21. Motor; 22. First semicircular block; 23. Threaded rod; 24. L-shaped bracket; 25. Support frame; 26. Electric telescopic rod; 27. Fixed frame; 28. First movable frame; 29. Second movable frame; 210. First clamping block; 211. Second clamping block; 212. Manifold body; 31. U-shaped frame; 32. Hydraulic telescopic rod; 33. Punch; 34. Template; 35. Long plate; 36. Fixed block; 37. First rotating frame; 38. Second rotating frame; 39. Optical axis; 310. Worm gear; 311. Second semicircular block; 312. Worm; 4. Leg. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0021] Please see Figures 1-6This utility model provides an improved embodiment: an automatic feeding device for producing air conditioner condenser manifolds, including a base plate 1, an L-shaped bracket 24, and an adjustment assembly. A foot bracket 4 is fixedly connected to the bottom of the base plate 1. An adjustment assembly is installed inside the base plate 1. The L-shaped bracket 24 is slidably connected inside the base plate 1. A first clamping block 210 and a second clamping block 211 are slidably connected inside the L-shaped bracket 24. A manifold body 212 is positioned between the L-shaped bracket 24, the first clamping block 210, and the second clamping block 211. A threaded rod 23 is threadedly connected inside the threaded rod 23. The threaded rod 23 rotates inside the base plate 1. The first clamping block 210 and the second clamping block 211 slide within the L-shaped bracket 24, fixing the manifold body 212. The threaded rod 23 rotates inside the base plate 1, causing the L-shaped bracket 24 to slide within the base plate 1, thus causing the manifold body 212 to slide. The foot bracket 4 supports the base plate 1, and the first clamping block... The first clamp 210 and the second clamp 211 slide inside the L-shaped bracket 24, fixing the manifold body 212 inside the L-shaped bracket 24. The threaded rod 23 rotates inside the base plate 1, causing the L-shaped bracket 24 to slide inside the base plate 1, which in turn causes the manifold body 212 to slide. The adjusting assembly causes the U-shaped frame 31 to slide entirely inside the base plate 1, allowing adjustment according to the usage environment. The base plate 1 has grooves at corresponding positions on the L-shaped bracket 24, allowing the L-shaped bracket 24 to slide within the grooves. The grooves limit the movement of the L-shaped bracket 24, improving the stability of the device. The L-shaped bracket 24 also has grooves at corresponding positions on the first clamp 210 and the second clamp 211, allowing the first clamp 210 and the second clamp 211 to slide within the grooves. The grooves limit the movement of the first clamp 210 and the second clamp 211, fixing the manifold body 212 and preventing personnel from being inserted into the die, thus improving safety.
[0022] Please see Figures 1-3In this embodiment, a first semicircular block 22 is fixedly connected inside the base plate 1, and a threaded rod 23 rotates inside the first semicircular block 22. A motor 21 is fixedly connected to the left end of the base plate 1, and the threaded rod 23 is fixed to the output end of the motor 21. A support frame 25 is fixedly connected to the top of the L-shaped bracket 24. An electric telescopic rod 26 is fixedly connected inside the support frame 25. A fixed frame 27 is fixedly connected to the telescopic end of the electric telescopic rod 26. A first movable frame 28 and a second movable frame 29 are rotatably connected to the outside of the fixed frame 27. The first movable frame 28 rotates outside the first clamping block 210. The second movable frame 29 rotates outside the second clamping block 211, and fixes or contacts the manifold body 212 by means of the telescopic electric telescopic rod 26. The set motor 21 drives the manifold body 212 to move through the threaded rod 23, thereby sending the manifold body 212 to the punching die, thus improving the practicality of the device. There are two electric telescopic rods 26, which are symmetrically distributed on both sides of the support frame 25. The two electric telescopic rods 26 clamp the manifold body 212 at two points, improving clamping efficiency and enhancing the practicality of the device.
[0023] Please see Figures 4-6 In this embodiment, the adjustment assembly includes a U-shaped frame 31, a hydraulic telescopic rod 32 fixedly connected inside the U-shaped frame 31, a punch 33 fixedly connected to the telescopic end of the hydraulic telescopic rod 32, a long plate 35 fixedly connected inside the U-shaped frame 31, a template 34 fixedly connected to the left end of the long plate 35, the template 34 being set on the top of the base plate 1, a fixing block 36 fixedly connected to the right end of the long plate 35, a first rotating frame 37 rotatably connected to the outside of the fixing block 36, a second rotating frame 38 rotatably connected inside the first rotating frame 37, an optical axis 39 fixedly connected inside the second rotating frame 38, the optical axis 39 rotating inside the base plate 1, a worm gear 310 fixedly connected to the outside of the optical axis 39, a second semicircular block 311 fixedly connected to the bottom of the base plate 1, and a worm gear 312 rotatably connected inside the second semicircular block 311. The worm gear 310 meshes with the outside of the worm 312. The hydraulic telescopic rod 32 drives the punch 33 to punch the manifold body 212 through the template 34. The self-locking function of the worm 312 and the worm gear 310 allows the position of the punch 33 and the template 34 to be adjusted. The long plate 35 abuts against the manifold body 212 and limits its movement. The position of the punch 33 and the template 34 can be adjusted according to the usage, which improves the practicality and stability of the device. The base plate 1 has a groove at the corresponding position of the U-shaped frame 31. The U-shaped frame 31 slides in the groove. The manifold body 212 is located at the left end of the long plate 35. The groove limits the U-shaped frame 31, thereby allowing the U-shaped frame 31, the hydraulic telescopic rod 32 and the template 34 to slide, which improves the efficiency and practicality of the device.
[0024] During operation, the base plate 1 is supported by the legs 4. The manifold body 212 is placed inside the L-shaped bracket 24 via the electric telescopic rods 26 fixed inside the support frame 25. Retracting the two electric telescopic rods 26 moves the first movable frame 28 and the second movable frame 29, causing the first clamping block 210 and the second clamping block 211 to slide inside the L-shaped bracket 24, thus fixing the manifold body 212 inside the L-shaped bracket 24. Starting the motor 21 causes the threaded rod 23 to rotate inside the base plate 1 and the first semicircular block 22, causing the L-shaped bracket 24 to slide inside the base plate 1. The moving manifold body 212 is punched. The hydraulic telescopic rod 32 drives the punch 33 to punch the manifold body 212 through the template 34. The worm gear 312 rotates inside the U-shaped frame 31, which drives the worm wheel 310 to rotate through meshing. The optical shaft 39 drives the second rotating frame 38 to rotate. The first rotating frame 37 rotates outside the fixed block 36, which drives the U-shaped frame 31 to slide inside the base plate 1 through the long plate 35. The self-locking function of the worm gear 312 and the worm wheel 310 adjusts the position of the punch 33 and the template 34. The long plate 35 abuts against the manifold body 212 for limiting.
[0025] Through the above steps, the manifold body 212 is fixed by driving the first clamping block 210 and the second clamping block 211, and the manifold body 212 is sent to the punching die by driving the L-shaped bracket 24 to slide. This solves the problem of inaccurate positioning of the manifold during punching and the risk of hand injury.
Claims
1. An automatic feeding device for producing air conditioner condenser manifolds, comprising a base plate (1), characterized in that: It also includes an L-shaped bracket (24) and an adjustment assembly. A foot bracket (4) is fixedly connected to the bottom of the base plate (1). An adjustment assembly is provided inside the base plate (1). An L-shaped bracket (24) is slidably connected inside the base plate (1). A first clamping block (210) and a second clamping block (211) are slidably connected inside the L-shaped bracket (24). A manifold body (212) is provided between the L-shaped bracket (24) and the first clamping block (210) and the second clamping block (211). Threaded rod (23) has a threaded rod (23) inside. The threaded rod (23) rotates inside the base plate (1) and slides inside the L-shaped bracket (24) through the first clamp (210) and the second clamp (211) to fix the manifold body (212). The threaded rod (23) rotates inside the base plate (1) and drives the L-shaped bracket (24) to slide inside the base plate (1), thereby driving the manifold body (212) to slide.
2. The automatic feeding device for producing air conditioner condenser manifolds according to claim 1, characterized in that: The base plate (1) has a groove at the corresponding position of the L-shaped bracket (24), and the L-shaped bracket (24) slides in the groove.
3. The automatic feeding device for producing air conditioner condenser manifolds according to claim 1, characterized in that: The L-shaped bracket (24) has grooves at corresponding positions of the first clamping block (210) and the second clamping block (211), and the first clamping block (210) and the second clamping block (211) slide in the grooves.
4. The automatic feeding device for producing air conditioner condenser manifolds according to claim 1, characterized in that: The base plate (1) is fixedly connected to the first semicircular block (22), and the threaded rod (23) rotates inside the first semicircular block (22). The left end of the base plate (1) is fixedly connected to the motor (21), and the threaded rod (23) is fixed to the output end of the motor (21). The top of the L-shaped bracket (24) is fixedly connected to the support frame (25), and the inside of the support frame (25) is fixedly connected to the electric telescopic rod (26). The telescopic end of the electric telescopic rod (26) is fixedly connected to the fixed frame (27). The outside of the fixed frame (27) is rotatably connected to the first movable frame (28) and the second movable frame (29). The first movable frame (28) rotates outside the first clamping block (210), and the second movable frame (29) rotates outside the second clamping block (211).
5. An automatic feeding device for producing air conditioner condenser manifolds according to claim 4, characterized in that: There are two electric telescopic poles (26), which are symmetrically distributed on both sides of the support frame (25).
6. The automatic feeding device for producing air conditioner condenser manifolds according to claim 1, characterized in that: The adjustment assembly includes a U-shaped frame (31), a hydraulic telescopic rod (32) is fixedly connected inside the U-shaped frame (31), a punch (33) is fixedly connected to the telescopic end of the hydraulic telescopic rod (32), a long plate (35) is fixedly connected inside the U-shaped frame (31), a template (34) is fixedly connected to the left end of the long plate (35), the template (34) is set on the top of the base plate (1), a fixing block (36) is fixedly connected to the right end of the long plate (35), and a first rotating part is rotatably connected to the outside of the fixing block (36). The first rotating frame (37) is rotatably connected to the second rotating frame (38), and the second rotating frame (38) is fixedly connected to the optical shaft (39). The optical shaft (39) rotates inside the base plate (1). The optical shaft (39) is fixedly connected to the outside of the optical shaft (39). The bottom of the base plate (1) is fixedly connected to the second semicircular block (311). The second semicircular block (311) is rotatably connected to the inside of the second semicircular block (311). The worm gear (310) meshes with the outside of the worm gear (312).
7. An automatic feeding device for producing air conditioner condenser manifolds according to claim 6, characterized in that: The base plate (1) has a groove at the corresponding position of the U-shaped frame (31), the U-shaped frame (31) slides in the groove, and the main body of the manifold (212) is set at the left end of the long plate (35).