Laser welding wire feeder

By designing a laser welding wire feeder with an electric telescopic rod and a belt pulley drive system, the problems of conveying multiple welding wires and adjusting the pressure rollers were solved, achieving efficient wire feeding.

CN223531673UActive Publication Date: 2025-11-11HUBEI XIWEI MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202423145776.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-11
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing wire feeders cannot adjust multiple welding wires, and the pressure roller structure cannot be adjusted according to the thickness of the welding wire, resulting in low transportation efficiency.

Method used

A laser welding wire feeder was designed, which uses an electric telescopic rod and a belt pulley transmission system to feed multiple welding wires and adjust the spacing between the wire pressing rollers to accommodate different welding wire thicknesses.

Benefits of technology

The practicality of the wire feeder has been improved, and the amount of wire fed and the spacing between the pressure rollers can be adjusted as needed, thereby improving transportation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laser welding wire feeder, which relates to the technical field of wire feeders and comprises a mounting shell, a second electric telescopic rod is fixedly mounted in the mounting shell, a first mounting frame is fixedly mounted at the output end of the second electric telescopic rod, and a fourth rotating shaft is rotatably connected in the first mounting frame. The wire feeding device has the advantages that the third rotating shaft on one side can be driven to rotate through rotation of the first belt wheel, the second wire pressing wheel can be driven to rotate through rotation of the third rotating shaft, and therefore wire feeding work can be completed; when a plurality of wires need to be conveyed, a second electric telescopic rod is used for driving a first mounting frame to move, the first mounting frame can be adjusted to the bottom of a second mounting frame, the distance between the first mounting frame and the second mounting frame is adjusted so that two wires can be conveyed, and therefore the practicability can be improved according to the amount of fed wires.
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Description

Technical Field

[0001] This utility model relates to the field of wire feeding technology, specifically a laser welding wire feeding machine. Background Technology

[0002] Laser welding is a highly efficient and precise welding method that uses a high-energy-density laser beam as a heat source. Laser welding is mainly divided into filler wire welding and non-filler wire welding. Filler wire welding can pre-fill specific welding materials into the weld and then melt them with laser irradiation or fill the welding materials at the same time as laser irradiation to form a weld joint. Compared with non-filler wire welding, it has advantages such as solving the problem of strict requirements for workpiece processing and assembly, achieving welding of thicker and larger parts with lower power, and controlling the microstructure and properties of the weld area by adjusting the filler wire composition.

[0003] Laser welding mainly involves feeding welding wire to the welding area of ​​the workpiece using a wire feeder. However, the wire feeders currently in use can only transport a single welding wire and cannot adjust for multiple welding wires, resulting in low transport efficiency. Furthermore, the wire pressing wheel structure used to tighten the welding wire is fixed and cannot be adjusted according to the thickness of the welding wire. Therefore, we propose a laser welding wire feeder. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a laser welding wire feeder, which solves the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a laser welding wire feeder includes a mounting housing, inside which a second electric telescopic rod is fixedly mounted, and at the output end of the second electric telescopic rod is a first mounting frame fixedly mounted. A fourth rotating shaft is rotatably connected inside the first mounting frame, and a first wire pressing wheel is fixedly sleeved on the outer side of the fourth rotating shaft. A side plate is fixedly mounted inside the mounting housing, and a sliding groove is formed on one side of the side plate. A slider is slidably connected inside the sliding groove, and a second mounting frame is fixedly mounted on one side of the slider. A third rotating shaft is rotatably connected inside the second mounting frame, and a second wire pressing wheel is fixedly sleeved on the outer side of the third rotating shaft.

[0006] Preferably, a motor is fixedly mounted on one side of the second mounting bracket, the output end of the motor is fixedly connected to a first rotating shaft, a second rotating shaft is rotatably connected to one side of the second mounting bracket, and one end of the second rotating shaft is fixedly connected to one end of a third rotating shaft.

[0007] Preferably, a first pulley is fixedly sleeved on the outer side of both the second rotating shaft and the first rotating shaft, and the first pulley is connected by belt drive.

[0008] Preferably, two first electric telescopic rods are fixedly installed on the outer side of the mounting housing, a mounting plate is fixedly installed on one side of the first electric telescopic rod, a connecting plate is fixedly installed on one side of the mounting plate, and the second mounting bracket is fixedly connected to the connecting plate.

[0009] Preferably, a second wire feeding port is provided on the outer side of the mounting housing, and a first wire feeding port is provided on the outer side of the mounting housing.

[0010] Preferably, support legs are fixedly installed on both sides of the mounting housing.

[0011] This utility model provides a laser welding wire feeder, which has the following beneficial effects:

[0012] This laser welding wire feeder uses a first electric telescopic rod to move a mounting plate, which in turn moves a connecting plate. The position of the second mounting frame can be adjusted by moving the connecting plate, and the slider slides within the groove. The distance between the wires can be adjusted by moving the second mounting frame. A motor drives a first rotating shaft, which in turn rotates an outer first pulley. This pulley, in turn, rotates a third rotating shaft on one side, which in turn rotates a second wire-pressing wheel. This completes the wire feeding process. When multiple wires need to be fed, the second electric telescopic rod moves the first mounting frame, adjusting it to the bottom of the second mounting frame, allowing for the feeding of two wires at a time. This adjusts the number of wires fed, improving practicality. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a top view of the second mounting bracket of this utility model;

[0015] Figure 3 This is a top view of the first mounting bracket of this utility model.

[0016] In the diagram: 1. Housing; 2. First mounting bracket; 3. First wire pressing wheel; 4. Support leg; 5. First wire feeding port; 6. Second wire feeding port; 7. Slide groove; 8. Slider; 9. Side plate; 10. Second mounting bracket; 11. First electric telescopic rod; 12. Mounting plate; 13. Connecting plate; 14. First pulley; 15. First rotating shaft; 16. Second rotating shaft; 17. Motor; 18. Third rotating shaft; 19. Second wire pressing wheel; 20. Second electric telescopic rod; 21. Fourth rotating shaft. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Example 1:

[0019] Please see Figures 1 to 3 This utility model provides a technical solution: a laser welding wire feeder, including a mounting shell 1, a second electric telescopic rod 20 fixedly mounted inside the mounting shell 1, a first mounting frame 2 fixedly mounted at the output end of the second electric telescopic rod 20, a fourth rotating shaft 21 rotatably connected inside the first mounting frame 2, a first pressure wheel 3 fixedly sleeved on the outer side of the fourth rotating shaft 21, a side plate 9 fixedly mounted inside the mounting shell 1, a groove 7 opened on one side of the side plate 9, a slider 8 slidably connected inside the groove 7, a second mounting frame 10 fixedly mounted on one side of the slider 8, and a third rotating shaft 1 rotatably connected inside the second mounting frame 10. 8. A second pressing wheel 19 is fixedly sleeved on the outer side of the third rotating shaft 18. A motor 17 is fixedly mounted on one side of the second mounting bracket 10. The output end of the motor 17 is fixedly connected to the first rotating shaft 15. A second rotating shaft 16 is rotatably connected to one side of the second mounting bracket 10. One end of the second rotating shaft 16 is fixedly connected to one end of the third rotating shaft 18. A first pulley 14 is fixedly sleeved on the outer side of both the second rotating shaft 16 and the first rotating shaft 15. The first pulley 14 is connected by belt drive. Two first electric telescopic rods 11 are fixedly mounted on the outer side of the mounting housing 1. A mounting plate 12 is fixedly mounted on one side of the first electric telescopic rod 11. A connecting plate 13 is fixedly installed on one side of the mounting housing 1. The second mounting bracket 10 is fixedly connected to the connecting plate 13. A second wire feeding port 6 is opened on the outer side of the mounting housing 1, and a first wire feeding port 5 is opened on the outer side of the mounting housing 1. Support legs 4 are fixedly installed on both sides of the mounting housing 1. By using the first electric telescopic rod 11 to drive the mounting plate 12 to move, the connecting plate 13 can be moved. By using the connecting plate 13 to move, the position of the second mounting bracket 10 can be adjusted. At the same time, the slider 8 is moved inside the slide groove 7. By using the second mounting bracket 10 to move, the spacing between the pressing wires can be adjusted. By using the motor 17 to drive the first rotating... The shaft 15 rotates, which drives the outer first pulley 14 to rotate. The rotation of the first pulley 14 drives the third shaft 18 on one side to rotate, which in turn drives the second pressure roller 19 to rotate, thus completing the wire feeding operation. When multiple wires need to be fed, the first mounting frame 2 can be moved by the second electric telescopic rod 20, which can adjust the first mounting frame 2 to the bottom of the second mounting frame 10, and adjust their spacing to allow two wires to be fed. This improves practicality by adjusting the number of wires fed.

[0020] In summary, when using this laser welding wire feeder, the first electric telescopic rod 11 moves the mounting plate 12, which in turn moves the connecting plate 13. Moving the connecting plate 13 adjusts the position of the second mounting frame 10 and simultaneously causes the slider 8 to slide within the groove 7. Moving the second mounting frame 10 adjusts the spacing between the pressure wires. After adjustment, the motor 17 drives the first rotating shaft 15 to rotate, which in turn rotates the outer first pulley 14. The rotation of the first pulley 14 then drives the third rotating shaft 18 on one side to rotate, which in turn rotates the second pressure roller 19. This completes the wire feeding operation. When multiple wires need to be fed, the second electric telescopic rod 20 moves the first mounting frame 2, adjusting it to the bottom of the second mounting frame 10 and setting the spacing between them to allow for the feeding of two wires, thus completing the feeding operation.

[0021] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A laser welding wire feeder, comprising a mounting housing (1), characterized in that: The second electric telescopic rod (20) is fixedly installed inside the mounting housing (1). The output end of the second electric telescopic rod (20) is fixedly installed with a first mounting bracket (2). The first mounting bracket (2) is rotatably connected to a fourth rotating shaft (21). A first pressing wheel (3) is fixedly sleeved on the outside of the fourth rotating shaft (21). A side plate (9) is fixedly installed inside the mounting housing (1). A sliding groove (7) is opened on one side of the side plate (9). A slider (8) is slidably connected inside the sliding groove (7). A second mounting bracket (10) is fixedly installed on one side of the slider (8). A third rotating shaft (18) is rotatably connected inside the second mounting bracket (10). A second pressing wheel (19) is fixedly sleeved on the outside of the third rotating shaft (18).

2. The laser welding wire feeder according to claim 1, characterized in that: A motor (17) is fixedly installed on one side of the second mounting bracket (10). The output end of the motor (17) is fixedly connected to a first rotating shaft (15). A second rotating shaft (16) is rotatably connected to one side of the second mounting bracket (10). One end of the second rotating shaft (16) is fixedly connected to one end of a third rotating shaft (18).

3. The laser welding wire feeder according to claim 2, characterized in that: The second rotating shaft (16) and the outer side of the first rotating shaft (15) are both fixedly sleeved with a first pulley (14), and the first pulley (14) is connected by belt drive.

4. The laser welding wire feeder according to claim 1, characterized in that: Two first electric telescopic rods (11) are fixedly installed on the top and bottom of the mounting housing (1). A mounting plate (12) is fixedly installed on one side of the first electric telescopic rod (11), and a connecting plate (13) is fixedly installed on one side of the mounting plate (12). The second mounting bracket (10) is fixedly connected to the connecting plate (13).

5. A laser welding wire feeder according to claim 1, characterized in that: The outer side of the mounting housing (1) is provided with a second wire feeding port (6) and the outer side of the mounting housing (1) is provided with a first wire feeding port (5).

6. A laser welding wire feeder according to claim 1, characterized in that: Support legs (4) are fixedly installed on both sides of the mounting housing (1).