Protective device for metal cutting
By introducing purification and adjustment components into the metal cutting device, the problems of incomplete flue gas purification and non-adjustable protective covers are solved, achieving both high-efficiency purification and flexible protection.
Patent Information
- Application Number
- CN202422876880.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing protective devices for metal cutting suffer from water waste and poor purification effect when purifying fumes. In addition, the height of the protective cover is not adjustable, which affects the cutting operation.
The purification box uses purification components including fruit shell filter plates, activated carbon filter plates, and ceramic filter plates. Flue gas is introduced into the gas box through a telescopic pipe for multi-stage purification, and the position of the protective cover can be adjusted by adjusting the electric rod of the components to meet different needs.
It achieves efficient purification of flue gas, avoids water waste, and the protective cover can move freely to adapt to different cutting processes, thus improving the protective effect.
Smart Images

Figure CN223532030U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of metal parts processing technology, and in particular relates to a protective device for metal cutting. Background Technology
[0002] One of the most common processing operations in the metal parts manufacturing process is cutting. When cutting metal parts using cutting equipment, a lot of metal fumes and sparks are generated. The sparks have a high temperature, and the fumes also contain a lot of harmful substances. Therefore, protective devices are required when cutting metal parts to deal with the fumes and sparks generated during cutting, so as to avoid affecting the working environment and the health of workers.
[0003] A Chinese patent application (or patent) with publication number CN218694409U discloses a protective device for metal cutting, including a base, a first housing fixed to the top of the base, a second housing fixed to the top of the first housing, a connecting block fixed to the front side of the bottom of the second housing, a hydraulic rod fixed to the bottom of the connecting block, a third housing fixed to the lower side of the hydraulic rod, a motor fixed to the inner cavity of the third housing, a cutting blade fixed to the output shaft of the motor, and a protective cover fixed to the front side of the third housing. The top of the protective cover has several ventilation holes. When using the cutting blade to cut metal (such as iron), this utility model can block the flying sparks by setting up the protective cover, and the operator can use an air pump to suck up the generated smoke and spray water on the smoke to achieve a purification effect. After spraying, the water can also be recycled and reused.
[0004] The aforementioned protective device for metal cutting includes a first housing. Fumes generated during cutting are drawn into the first housing via an air pipe and suction cup, and then flushed by a circulation mechanism within the housing. However, during the flushing process, because the fumes contain a large amount of particulate matter, some of it floats on the water surface. This can easily cause nozzle blockage and pump damage when reusing this water, resulting in poor purification. Furthermore, while a protective cover is installed to shield sparks, this cover is suspended above the cutting station. During actual cutting, sparks are angled backward, limiting its protective effect. Additionally, its non-adjustable height can interfere with the cutting operation. Therefore, we provide a protective device for metal cutting to address these problems. Utility Model Content
[0005] The purpose of this utility model is to provide a protective device for metal cutting. By using a purification component, the fumes generated during cutting can be purified, avoiding the waste of water resources and incomplete purification caused by using water spraying. By using an adjustment component, the protective cover can be moved to any position within the fixed frame to meet usage requirements, thus solving the problems of existing protective devices for metal cutting.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] This utility model is a protective device for metal cutting, including a base and a fixed frame installed in the upper side wall; the fixed frame has a sliding groove, and the fixed frame is slidably connected to the slider in the adjustment assembly through the sliding groove; horizontal electric rods are installed at the front and rear ends of the slider, and the other side of the slider is connected to the sliding rod; a sliding sleeve is also sleeved on the sliding rod, and a vertical electric rod is installed at the bottom of the sliding sleeve; a protective cover is installed at the shaft end of the vertical electric rod.
[0008] A purification assembly is installed on the top of the rear side wall of the fixed frame. The purification assembly includes an air box. A telescopic tube is installed at the center of the front side wall of the air box, and purification boxes are inserted on both sides of the telescopic tube. The interior of the purification box is equipped with a fruit shell filter plate, an activated carbon filter plate, and a ceramic filter plate. Ventilation windows are opened at both ends of the rear side wall of the air box.
[0009] The present invention is further configured such that an anti-slip pad is adhered to the bottom side wall of the base, and an installation groove is provided at the rear of the upper side wall of the base. The base is connected to the fixing frame through the installation groove, and both the installation groove and the fixing frame are U-shaped.
[0010] The present invention is further configured such that the slide is arranged in a "+" shape, and mounting holes are provided in the front and rear end side walls at the center of the slide, and a horizontal electric rod is installed in the mounting holes.
[0011] The present invention is further configured such that the slider is arranged in a "+" shape, and a connecting sleeve is welded to the outer wall of the slider on one side facing the center point of the base, and the slider is connected to the slide rod through the connecting sleeve.
[0012] The present invention is further configured such that the protective cover is in the shape of an "L", and mounting strips are adhered to the left and right side walls of the protective cover, and the protective cover is connected to the rubber curtain through the mounting strips.
[0013] The present invention is further configured such that an air groove is provided at the bent spine of the protective cover, and an air plate is welded on the outer wall of the protective cover corresponding to the air groove, and the air plate is also connected to the telescopic tube.
[0014] The present invention is further configured such that a frame is snapped onto the outside of the air box, and the air box is snapped onto the rear groove of the fixed frame through the frame. A cover plate is provided on the top of the air box, and an air hole is provided at the center of the front side wall of the air box, and insertion grooves are provided on both sides of the air hole.
[0015] The present invention is further configured such that the air box is connected to one end of the telescopic tube through an air hole, and the air box is inserted into the purification box through an insertion slot. The top of the purification box is rotatably connected to a flap, and both the left and right ends of the purification box are inlaid with breathable plates.
[0016] This utility model has the following beneficial effects:
[0017] 1. This utility model incorporates a purification component. Two purification chambers are inserted into the gas box within the purification component. The fumes generated during cutting within the protective cover can be absorbed and introduced into the gas box via a telescopic tube. After purification by the purification chambers within the gas box, the fumes are output to the external environment through ventilation windows at both ends of the rear of the gas box. The purification chambers are equipped with a fruit shell filter plate, an activated carbon filter plate, and a ceramic filter plate. The three purification plates are stacked on top of each other to enhance the purification effect.
[0018] 2. This utility model, by setting an adjustment component and a protective cover, allows the horizontal longitudinal position of the slide rod to be adjusted by the horizontal electric rod in the adjustment component, and the horizontal lateral position to be adjusted by the sliding sleeve fitted on it under external force. Then, the height position of the protective cover at its shaft end can be adjusted by the vertical electric rod at the bottom of the sliding sleeve, so that the protective cover can be freely moved to any position within the fixed frame to meet the protection requirements.
[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of a protective device for metal cutting.
[0022] Figure 2 This is a structural cross-sectional view of a protective device for metal cutting.
[0023] Figure 3 This is a structural disassembly diagram of the base and the fixing frame.
[0024] Figure 4The structural disassembly diagram is for adjusting the components.
[0025] Figure 5 This is a structural bottom view of the protective cover.
[0026] Figure 6 This is a structural disassembly diagram of the purification component.
[0027] Figure 7 This is a schematic diagram of the cleanroom enclosure.
[0028] The attached diagram lists the components represented by each number as follows:
[0029] 1-Base, 101-Anti-slip pad, 102-Mounting groove, 2-Fixing frame, 201-Slide groove, 201a-Mounting hole, 202-Rear groove, 3-Adjusting component, 301-Slider, 301a-Connecting sleeve, 302-Horizontal electric rod, 303-Slide rod, 304-Slide sleeve, 305-Vertical electric rod, 4-Protective cover, 401-Rubber curtain, 401a-Mounting strip, 402-Air plate, 403-Air groove, 5-Purification component, 501-Air box, 501a-Cover plate, 501b-Air hole, 501c-Interlocking groove, 502-Box frame, 503-Telescopic tube, 504-Purification box, 504a-Breathable plate, 504b-Flip plate, 504c-Nut shell filter plate, 504d-Activated carbon filter plate, 504e-Ceramic filter plate. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model. Specific Implementation Example 1
[0032] Please see Figure 1-5 This utility model is a protective device for metal cutting, including a base 1 and a fixed frame 2 that is snapped onto the base. An adjustment component 3 is also installed inside the fixed frame 2, and a protective cover 4 is also installed on the adjustment component 3. The protective cover 4 can be placed in any position in the fixed frame 2 by adjusting the component 3.
[0033] Specifically, the upper side wall of the base 1 is provided with a mounting groove 102 for mounting the fixing frame 2, and the fixing frame 2 is provided with a sliding groove 201 for slidingly engaging with the slider 301 in the adjustment assembly 3. The center of the sliding groove 201 is provided with a mounting hole 201a for mounting the horizontal electric rod 302. The shaft end of the horizontal electric rod 302 is connected to both sides of the slider 301, and a sliding rod 303 is installed on the other side wall of the slider 301. A sliding sleeve 304 is slidably sleeved on the sliding rod 303. A vertical electric rod 305 is installed at the bottom of the sliding sleeve 304, and a protective cover 4 is provided on the shaft end of the vertical electric rod 305.
[0034] Furthermore, an anti-slip pad 101 is adhered to the bottom of the base 1, and the left and right ends of the protective cover 4 are connected to the mounting strip 401a by bolts. A rubber curtain 401 is adhered to the bottom side wall of the mounting strip 401a, and an air groove 403 for mounting the air plate 402 is opened on the top rear side wall of the protective cover 4. The air plate 402 is connected to one end of the telescopic tube 503.
[0035] The operation process of this embodiment is as follows: by extending or retracting the horizontal electric rod 302, the slider 301 can be adjusted in the horizontal longitudinal position, and the slide rod 303 on the slider 301 will also change accordingly. Then, by applying traction force to the sliding sleeve 304, the horizontal position of the sliding sleeve 304 on the slide rod 303 can be adjusted. Then, by using the vertical electric rod 305, the height of the protective cover 4 on its shaft end can be adjusted, thus completing the position adjustment of the protective cover 4. Specific Implementation Example 2
[0037] Please see Figure 6-7 Based on the first specific embodiment, a purification component 5 is also provided. The purification component 5 can input the fumes generated by cutting inside the protective cover 4 into the gas box 501 through the telescopic tube 503. Then, the fumes are purified by the purification box 504 and then output to the outside through the ventilation window on the rear side of the gas box 501.
[0038] Specifically, the top of the air box 501 is covered with a cover plate 501a, and the center of the front side wall of the air box 501 is provided with an air hole 501b for connecting the telescopic tube 503. On both sides of the air hole 501b, there are insertion slots 501c for installing the purification box 504. The purification box 504 is filled with three purification plates: a fruit shell filter plate 504c, an activated carbon filter plate 504d, and a ceramic filter plate 504e.
[0039] Furthermore, the outer periphery of the air box 501 is provided with a frame 502, and the air box 501 is connected to the rear groove 202 on the rear side of the fixed frame 2 through the frame 502. The left and right side walls of the purification box 504 are inlaid with breathable plates 504a, and the top rotating cover of the purification box 504 is provided with a flap 504b.
[0040] The operation process of this embodiment is as follows: the fumes generated during cutting inside the protective cover 4 can be input into the gas box 501 through the telescopic tube 503. Purification boxes 504 are provided on both sides of the end of the telescopic tube 503. Therefore, the fumes will come into contact with the purification boxes 504. First, the fumes will pass through the vent plate 504a and come into contact with the ceramic filter plate 504e inside the purification box 504. Then, they will come into contact with the fruit shell filter plate 504c and the activated carbon filter plate 504 in sequence. Finally, they will pass through the purification box 504 and enter the two sides of the gas box 501, and be output to the outside through the ventilation window.
[0041] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0042] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A protective device for metal cutting, comprising a base (1) and a fixing frame (2) installed in the upper side wall; characterized in that: The fixed frame (2) is provided with a sliding groove (201), and the fixed frame (2) is slidably connected to the slider (301) in the adjustment assembly (3) through the sliding groove (201). Horizontal electric rods (302) are installed at the front and rear ends of the slider (301), and the other side of the slider (301) is connected to the sliding rod (303). A sliding sleeve (304) is also sleeved on the sliding rod (303), and a vertical electric rod (305) is installed at the bottom of the sliding sleeve (304). A protective cover (4) is installed at the shaft end of the vertical electric rod (305). A purification component (5) is installed on the top of the rear side wall of the fixed frame (2). The purification component (5) includes an air box (501). A telescopic tube (503) is installed at the center of the front side wall of the air box (501), and purification boxes (504) are inserted on both sides of the telescopic tube (503). The purification box (504) is equipped with a fruit shell filter plate (504c), an activated carbon filter plate (504d), and a ceramic filter plate (504e). Ventilation windows are opened at both ends of the rear side wall of the air box (501).
2. The protective device for metal cutting according to claim 1, characterized in that, The base (1) has an anti-slip pad (101) attached to the bottom side wall, and the upper side wall of the base (1) has an installation groove (102) at the rear. The base (1) is connected to the fixed frame (2) through the installation groove (102), and both the installation groove (102) and the fixed frame (2) are U-shaped.
3. The protective device for metal cutting according to claim 1, characterized in that, The slide (201) is arranged in a "+" shape, and mounting holes (201a) are provided in the front and rear side walls at the center of the slide (201). A horizontal electric rod (302) is installed in the mounting hole (201a).
4. A protective device for metal cutting according to claim 3, characterized in that, The slider (301) is arranged in a "+" shape. A connecting sleeve (301a) is welded to the outer wall of the slider (301) facing the center point of the base (1), and the slider (301) is connected to the slide rod (303) through the connecting sleeve (301a).
5. A protective device for metal cutting according to claim 1, characterized in that, The protective cover (4) is L-shaped. The left and right side walls of the protective cover (4) are attached with mounting strips (401a), and the protective cover (4) is connected to the rubber curtain (401) by the mounting strips (401a).
6. A protective device for metal cutting according to claim 5, characterized in that, An air groove (403) is provided at the curved spine of the protective cover (4). An air plate (402) is welded on the outer wall of the protective cover (4) corresponding to the air groove (403). The air plate (402) is also connected to the telescopic tube (503).
7. A protective device for metal cutting according to claim 1, characterized in that, The air box (501) is attached to a frame (502) on the outside, and the air box (501) is attached to the rear groove (202) on the back side of the fixed frame (2) through the frame (502). The top of the air box (501) is covered with a cover plate (501a). An air hole (501b) is opened at the center of the front side wall of the air box (501), and insertion slots (501c) are opened on both sides of the air hole (501b).
8. A protective device for metal cutting according to claim 7, characterized in that, The air box (501) is connected to one end of the telescopic tube (503) through the air hole (501b), and the air box (501) is inserted into the purification box (504) through the insertion slot (501c). The top of the purification box (504) is rotatably connected with a flap (504b), and both the left and right ends of the purification box (504) are inlaid with breathable plates (504a).
Citation Information
Patent Citations
Protective device for metal cutting
CN218694409U