Bridge padstone prefabricated pedestal capable of conveniently adjusting cross slope

By designing a bridge pad prefabrication platform that facilitates cross slope adjustment, and utilizing telescopic components and positioning rod components to achieve rapid adjustment and fixation of the platform's cross slope, the problem of cross slope adjustment during bridge pad prefabrication is solved, improving prefabrication efficiency and bridge safety, and reducing maintenance costs.

CN223532699UActive Publication Date: 2025-11-115TH ENGINEERING LTD OF THE FIRST HIGHWAY ENGINEERING BUREAU CCCC +1
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Patent Information

Application Number
CN202422712291.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-11-11
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

During the prefabrication of bridge pad stones, existing technologies make it difficult to quickly adjust the cross slope, resulting in the top slope of the pad stones not meeting requirements, affecting the bridge alignment and traffic safety, and increasing maintenance costs.

Method used

A bridge pad stone prefabrication platform including a platform body and a cross slope adjustment component was designed. The cross slope of the platform can be quickly adjusted and fixed through the telescopic component and the positioning rod component, so as to ensure the accuracy and stability of the bridge pad stone prefabrication.

Benefits of technology

It enables rapid adjustment and fixation of the cross slope of the abutment during the prefabrication of bridge pad stones, improves prefabrication efficiency and accuracy, reduces uneven stress on the pad stones, ensures the design slope and safety of the bridge, and reduces maintenance costs.

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Abstract

The utility model discloses a bridge padstone prefabricating pedestal convenient to adjust a cross slope, which comprises a pedestal body, a plurality of template groups used for prefabricating bridge padstones are arranged on the pedestal body, and a cross slope adjusting component is arranged below the pedestal body; supporting seats are arranged on the two sides of the bottom of the pedestal body, mounting holes are formed in the supporting seats on the two sides, positioning rod assemblies are inserted between the mounting holes on the two sides, and the positioning rod assemblies are arranged at the two ends of each supporting seat; according to the utility model, the cross slope adjustment is realized through the cross slope adjustment assembly, so that the cross slope adjustment of the pedestal body is realized; the positioning rod assembly can secondarily fix the prefabricated pedestal after the cross slope is adjusted, and it is guaranteed that the cross slope can be kept stable in the prefabrication process of the bridge padstone; the adjusting rods are controlled to move through stretching and retracting of the telescopic rods, so that the height of one end of the upper pedestal is changed, the adjusting range is larger and finer through the two sets of adjusting rods, and prefabrication tasks with different cross slope requirements can be better met.
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Description

Technical Field

[0001] This utility model specifically relates to a precast bridge pad stone platform that facilitates adjustment of cross slope. Background Technology

[0002] Bridge pad stones are concrete structural components located on top of bridge piers and abutments to support the bridge superstructure. They are crucial force-transfer components in bridge structures. During bridge construction, due to factors such as construction errors, the actual elevation of the piers and abutments may deviate from the design elevation. Bridge pad stones can compensate for this deviation by adjusting their thickness, ensuring that the installed beams achieve the required elevation and slope, thereby guaranteeing that the bridge's alignment meets design standards.

[0003] Typically, during the prefabrication of bridge pad stones, small prefabrication pad stone processing plants are built in advance near the bridge or in the middle of the span to facilitate transportation. After prefabrication, the prefabricated pad stones are transported to the site for installation. During the prefabrication process, in order to save costs, idle steel formwork of suitable size and quality is often used as the prefabrication pad stone platform. However, since the cap beam has a unidirectional or bidirectional cross slope, in order to ensure that the top of the pad stone is level after installation, the bottom transverse height of the pad stone also needs to be adjusted with the cross slope of the cap beam during prefabrication. That is, the cross slope of the platform is adjusted to be consistent with the cross slope of the cap beam in advance. However, it is not convenient to adjust the cross slope of the platform during on-site prefabrication, which can easily lead to uneven load distribution in various parts of the pad stone, making it prone to cracks and reducing the overall load-bearing capacity of the pad stone. Furthermore, if the top slope of the pad stone does not meet the requirements, the beam will not be at the designed slope, resulting in tilting, affecting traffic safety. In addition, after long-term use, it will also lead to premature damage to the bridge bearings and increase bridge maintenance costs.

[0004] Therefore, it is necessary to invent a bridge pad stone precast platform that is easy to adjust the cross slope to solve the above problems. Utility Model Content

[0005] (a) Purpose of the utility model

[0006] To address the technical problems existing in the background art, this utility model proposes a bridge pad stone prefabrication platform that facilitates adjustment of the cross slope, enabling rapid adjustment of the cross slope of the prefabrication platform.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a bridge pad stone prefabrication platform that facilitates cross slope adjustment, comprising a platform body, wherein the platform body is provided with a plurality of template groups for bridge pad stone prefabrication, and a cross slope adjustment component is provided below the platform body.

[0009] The base body has support seats on both sides of its bottom, and mounting holes are provided on the support seats on both sides. A positioning rod assembly is inserted between the mounting holes on both sides, and the positioning rod assembly is provided at both ends of the support seats.

[0010] The cross slope adjustment assembly includes a main base, on both sides of the main base corresponding to the positioning rod assembly, and the support seats on both sides are located inside the main base, that is, the platform body is installed on the main base. A transverse groove is also provided below the fixing groove, and an adjusting rod is provided at both ends of the transverse groove. One end of the adjusting rod is connected to a telescopic assembly, and the adjusting rod contacts the bottom surface of the support seat when it moves in the transverse groove.

[0011] Preferably, the support base has a T-shaped overall cross-section with arc surfaces at both ends at the bottom. When the support base is installed inside the main body base, its bottom surface extends at least beyond the top surface of the transverse groove. That is, the adjusting rod presses against the bottom surface of the support base, and the contact point between the adjusting rod and the arc surface of the support base is below the midpoint of the arc surface.

[0012] Preferably, the main body base is provided with mounting grooves at both ends, and the telescopic component is installed in the mounting grooves. The telescopic component includes a mounting sleeve, which is sleeved on the outside of the adjusting rod. Multiple telescopic rods are fixed on one side of the mounting sleeve, and one end of each telescopic rod is connected to a telescopic cylinder. The telescopic cylinder is fixed on the outside of one end of the main body base.

[0013] Preferably, the maximum extension distance of the telescopic rod should at least exceed the midpoint of the transverse groove.

[0014] Preferably, the positioning rod assembly includes a positioning rod, both ends of which are threaded and fitted with fastening nuts. Both ends of the positioning rod should extend at least beyond the outer sides of the fixing grooves on both sides, and leave space for the installation of the fastening nuts. The overall shape of the fixing groove is arc-shaped, corresponding to the movement trajectory of the overall cross slope adjustment of the platform body.

[0015] Preferably, the adjusting rod is further provided with baffles at both ends, the baffles are located outside the transverse sliding groove, and the overall length of the adjusting rod should at least meet the distance between the transverse sliding grooves on both sides.

[0016] Preferably, the internal length of the main body base should at least allow the support to be fully inserted, and both ends should have space for the retraction of the adjusting rod.

[0017] Compared with the prior art, the beneficial effects of the above-mentioned technical solution of this utility model are:

[0018] 1. This utility model achieves cross slope adjustment through a cross slope adjustment component, thereby realizing the cross slope adjustment of the abutment body. In the prefabrication process of bridge pad stones with different cross slope requirements, the cross slope of the abutment can be quickly adjusted simply by controlling the extension and retraction of the telescopic component, making the operation simple.

[0019] 2. This utility model can fix the precast platform after the cross slope is adjusted by the positioning rod assembly, so as to ensure that the bridge pad stone can maintain the cross slope stability during the precasting process, without deviation, reduce the possibility of external force influence, and ensure the accuracy of bridge pad stone precasting.

[0020] 3. This utility model controls the movement of the adjustment rod by telescopic rod, thereby changing the height of one end of the upper platform. The two sets of adjustment rods make the adjustment range larger and more precise, which can better meet the prefabrication tasks with different cross slope requirements. Moreover, the overall components are easy to disassemble and assemble, which improves the installation and maintenance efficiency of the overall platform. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the disassembled structure of the pedestal body and the cross slope adjustment component of this utility model;

[0024] Figure 3 For the present utility model Figure 2 Schematic diagram of part A in the middle;

[0025] Figure 4 This is a schematic diagram of the installation structure of the telescopic component of this utility model.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. Platform body; 11. Support base; 12. Mounting hole; 13. Positioning rod assembly; 131. Positioning rod; 132. Thread; 133. Fastening nut; 2. Template assembly; 3. Cross slope adjustment assembly; 31. Main base; 32. Fixing groove; 33. Cross movement groove; 34. Adjusting rod; 35. Mounting groove; 36. Baffle; 4. Telescopic assembly; 41. Mounting sleeve; 42. Telescopic rod; 43. Telescopic cylinder. Detailed Implementation

[0028] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0029] This utility model provides, for example Figure 1-4 The bridge pad stone prefabrication platform shown is easy to adjust the cross slope, including a platform body 1, a plurality of template groups 2 for bridge pad stone prefabrication on the platform body 1, and a cross slope adjustment component 3 below the platform body 1.

[0030] Specifically, the base body 1 has support seats 11 on both sides of the bottom, and mounting holes 12 are provided on the support seats 11 on both sides. A positioning rod assembly 13 is inserted between the mounting holes 12 on both sides, and a positioning rod assembly 13 is provided at both ends of the support seat 11.

[0031] Reference Figure 2 The cross slope adjustment component 3 includes a main base 31. The main base 31 has fixing grooves 32 on both sides corresponding to the positioning rod components 13, and the two side support seats 11 are both located inside the main base 31. That is, the platform body 1 is installed on the main base 31. A transverse groove 33 is also provided below the fixing groove 32. Adjusting rods 34 are provided at both ends in the transverse groove 33. One end of the adjusting rod 34 is connected to the telescopic component 4, and the adjusting rod 34 contacts the bottom surface of the support seat 11 when it moves in the transverse groove 33.

[0032] Specifically, the support base 11 has a T-shaped overall cross-section, with its bottom ends set as arc surfaces. When the support base 11 is installed inside the main body base 31, its bottom surface extends at least beyond the top surface of the transverse sliding groove 33. That is, the adjusting rod 34 presses against the bottom surface of the support base 11, and the contact point between the adjusting rod 34 and the arc surface of the support base 11 is below the midpoint of its arc surface.

[0033] In this embodiment, the support seats 11 on both sides of the bottom of the pedestal body 1 are aligned with the inner side of the main body base 31. The support seat 11 has a T-shaped cross-section. When inserting it into the main body base 31, ensure that the bottom surface of the support seat 11 at least exceeds the top surface of the transverse groove 33. Pass the positioning rod assembly 13 through the mounting hole 12 on the support seat 11, and insert both ends of the positioning rod 131 into the fixing groove 32 on the main body base 31. Both ends of the positioning rod 131 should extend beyond the outer side of the fixing grooves 32 on both sides to leave room for the installation of the fastening nuts 133. Then, put the fastening nuts 133 on both ends of the positioning rod 131 and tighten them, thus completing the installation of the pedestal body 1 on the main body base 31.

[0034] Reference Figure 4 The main base 31 is provided with mounting grooves 35 at both ends. The telescopic component 4 is installed in the mounting groove 35. The telescopic component 4 includes a mounting sleeve 41, which is sleeved on the outside of the adjusting rod 34. Multiple telescopic rods 42 are fixed on one side of the sleeve. One end of the multiple telescopic rods 42 is connected to a telescopic cylinder 43, which is fixed on the outside of one end of the main base 31.

[0035] Specifically, the maximum extension distance of the telescopic rod 42 should at least exceed the midpoint of the transverse groove 33.

[0036] In this embodiment, telescopic components 4 are installed in the mounting grooves 35 at both ends of the main body base 31. First, the mounting sleeve 41 is fitted over the adjusting rod 34, and then one end of one of the multiple telescopic rods 42 fixed on one side of the mounting sleeve 41 is connected to the telescopic cylinder 43, which is fixed to the outside of one end of the main body base 31.

[0037] Reference Figure 3 The positioning rod assembly 13 includes a positioning rod 131. Both ends of the positioning rod 131 are provided with threads 132 and the ends are fitted with fastening nuts 133. Both ends of the positioning rod 131 should extend at least beyond the outer side of the two fixing grooves 32 and leave space for the installation of the fastening nuts 133. The overall shape of the fixing groove 32 is arc-shaped, which corresponds to the movement trajectory of the overall cross slope adjustment of the platform body 1.

[0038] Reference Figure 4 The adjusting rod 34 is also provided with baffles 36 at both ends. The baffles 36 are located outside the transverse groove 33, and the overall length of the adjusting rod 34 should at least meet the distance between the two transverse grooves 33.

[0039] Specifically, the internal length of the main base 31 should at least allow the support base 11 to be fully inserted, and leave space at both ends for the adjustment rod 34 to be retracted.

[0040] In this embodiment, when the cross slope of the platform body 1 needs to be adjusted, the telescopic cylinder 43 is activated. The telescopic cylinder 43 extends and retracts, causing the telescopic rod 42 to move. Since the telescopic rod 42 is connected to the mounting sleeve 41, which is fitted over the adjusting rod 34, the adjusting rod 34 moves within the transverse groove 33. When the adjusting rod 34 moves within the transverse groove 33, it contacts and presses against the bottom surface of the support base 11. Because the bottom ends of the support base 11 are curved, and the contact point between the adjusting rod 34 and the curved surface of the support base 11 is below the midpoint of its curved surface, this structural design allows the movement of the adjusting rod 34 to effectively change the height of the support base 11. Since the adjusting rods 34 on both sides can move independently (controlled by their respective connected telescopic components 4), the cross slope of the platform body 1 can be adjusted by controlling the different displacements of the adjusting rods 34 on both sides. For example, if one adjusting rod 34 moves outward (away from the center of the platform), while the other adjusting rod 34 remains stationary or moves inward (closer to the center of the platform), the platform body 1 will develop a cross slope. The adjusting rod 34 is equipped with baffles 36 at both ends, which are located outside the transverse sliding groove 33. This prevents the adjusting rod 34 from moving excessively within the transverse sliding groove 33 and dislodging it. The maximum extension distance of the telescopic rod 42 should at least exceed the midpoint of the transverse sliding groove 33, ensuring that the adjusting rod 34 has sufficient range of motion to achieve a large-scale transverse slope adjustment. Simultaneously, the internal length of the main base 31 should at least allow the support base 11 to be fully inserted, with space at both ends for the adjusting rod 34 to retract. This provides sufficient space for the movement of the adjusting rod 34, ensuring smooth transverse slope adjustment operations.

[0041] In this embodiment, precise control of the adjusting rod 34 via the telescopic component 4 enables accurate adjustment of the cross slope of the pedestal body 1. Since the movement of the adjusting rods 34 on both sides can be controlled separately, it can meet the prefabrication tasks of bridge pad stones with various cross slope requirements. For bridge pad stone prefabrication with specific cross slope requirements, the cross slope of the pedestal body 1 can be accurately adjusted to meet the requirements. The telescopic cylinder 43 has a relatively fast extension and retraction speed, so when cross slope adjustment is needed, the adjusting rod 34 can be quickly moved within the transverse sliding groove 33, thereby rapidly changing the cross slope of the pedestal body 1. This can improve production efficiency in prefabrication processes that require frequent cross slope adjustments.

[0042] In this embodiment, during installation, the pedestal body 1 is stably installed on the main base 31 through the positioning of the positioning rod assembly 13 and the tightening action of the fastening nut 133. This stable installation structure ensures that the pedestal body 1 will not shake or shift during prefabrication, thereby ensuring the accuracy of bridge pad stone prefabrication. During the cross slope adjustment operation, although the adjusting rod 34 moves within the transverse groove 33, the entire structure remains stable during cross slope adjustment due to the baffles 36 at both ends of the adjusting rod 34 and the reasonable space design between the components. This ensures that the quality of bridge pad stone prefabrication is not affected even when the cross slope is adjusted during the prefabrication process.

[0043] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A precast bridge pad stone platform that facilitates cross slope adjustment, characterized in that: Includes a pedestal body (1), on which a plurality of template groups (2) for prefabrication of bridge pad stones are provided, and a cross slope adjustment component (3) is provided below the pedestal body (1). The base body (1) has support seats (11) on both sides of its bottom. The support seats (11) on both sides have mounting holes (12). A positioning rod assembly (13) is inserted between the mounting holes (12) on both sides. The positioning rod assembly (13) is provided at both ends of the support seats (11). The cross slope adjustment component (3) includes a main base (31). The main base (31) has fixed grooves (32) on both sides corresponding to the positioning rod component (13). The support seats (11) on both sides are located inside the main base (31). That is, the platform body (1) is installed on the main base (31). A transverse groove (33) is also provided below the fixed groove (32). An adjustment rod (34) is provided at both ends of the transverse groove (33). One end of the adjustment rod (34) is connected to a telescopic component (4). When the adjustment rod (34) moves in the transverse groove (33), it contacts the bottom surface of the support seat (11).

2. The bridge pad stone precast platform for easy adjustment of cross slope according to claim 1, characterized in that: The support base (11) has a T-shaped overall cross section and its bottom ends are set as arc surfaces. When the support base (11) is installed inside the main body base (31), its bottom surface is at least higher than the top surface of the transverse groove (33). That is, the adjusting rod (34) presses the bottom surface of the support base (11), and the contact point between the adjusting rod (34) and the arc surface of the support base (11) is below the midpoint of its arc surface.

3. The bridge pad stone precast platform for easy adjustment of cross slope according to claim 1, characterized in that: The main body base (31) is also provided with mounting grooves (35) at both ends. The telescopic component (4) is installed in the mounting groove (35). The telescopic component (4) includes a mounting sleeve (41). The mounting sleeve (41) is sleeved on the outside of the adjusting rod (34). Multiple telescopic rods (42) are fixed on one side of the sleeve. One end of the multiple telescopic rods (42) is connected to a telescopic cylinder (43). The telescopic cylinder (43) is fixed on the outside of one end of the main body base (31).

4. A precast bridge pad stone platform for easy adjustment of cross slope according to claim 3, characterized in that: The maximum extension distance of the telescopic rod (42) should be at least beyond the midpoint of the transverse groove (33).

5. A precast bridge pad stone platform for easy adjustment of cross slope according to claim 1, characterized in that: The positioning rod assembly (13) includes a positioning rod (131). Both ends of the positioning rod (131) are provided with threads (132) and the ends are fitted with fastening nuts (133). Both ends of the positioning rod (131) should extend at least beyond the outer side of the fixing grooves (32) on both sides, and leave space for the installation position of the fastening nuts (133). The overall shape of the fixing grooves (32) is arc-shaped, which corresponds to the movement trajectory of the overall cross slope adjustment of the platform body (1).

6. A precast bridge pad stone platform for easy adjustment of cross slope according to claim 1, characterized in that: The adjusting rod (34) is also provided with baffles (36) at both ends. The baffles (36) are located outside the transverse groove (33), and the overall length of the adjusting rod (34) should at least meet the distance between the transverse grooves (33) on both sides.

7. A precast bridge pad stone platform for easy adjustment of cross slope according to claim 1, characterized in that: The internal length of the main base (31) should at least allow the support (11) to be fully inserted, and leave space at both ends for the adjustment rod (34) to be retracted.