Novel air bag device applied to WH film blowing machine
By designing an adjustable fan blade and float plate automatic water replenishment system on the WH blown film machine, the problem of heat dissipation dead angles in the blower device is solved, the heat dissipation uniformity and water circulation performance are improved, and automatic water replenishment and film fixation convenience are achieved.
Patent Information
- Application Number
- CN202422942073.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-30
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-30
AI Technical Summary
The air-blowing and agitation range of the air-blowing device on the existing WH blown film machine is fixed, resulting in heat dissipation dead zones and making it impossible to flexibly adjust the blowing angle and range, thus reducing the reliability of the device.
It adopts an adjustable fan blade design, and adjusts the fan blade position through a motor-driven gear and rack transmission system. Combined with an automatic water replenishment system for the float plate, it can achieve flexible adjustment of the fan blade position and optimization of water circulation.
It improves the heat dissipation uniformity and reliability of the air-cooled device, enhances the water circulation performance, and enables the convenience of automatic water replenishment and film fixation.
Smart Images

Figure CN223532987U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic film cooling technology, and in particular to a novel air-packing device used in WH blown film machines. Background Technology
[0002] The WH blown film machine plays a key role in the production of plastic film. It mainly uses an extrusion device to heat and melt plastic granules and then extrude them to form tubular film bubbles. In order to facilitate the cooling of the plastic film produced by the blown film machine during this process, a new type of air pack device is needed on the WH blown film machine.
[0003] A search revealed Chinese patent publication number CN221775255U, which discloses a cooling device for a plastic film blowing machine, comprising a main body of the device, with a first mounting frame and a second mounting frame respectively installed on both sides of the top of the main body, and a cooling pool installed at the center of the interior of the main body. This invention, by incorporating an air distribution system, a recovery tank, an air compressor, fan-shaped nozzles, and an air inlet, achieves the cleaning of water on the surface of a plastic film. The operation of the air compressor delivers high-pressure gas into the air distribution system, and the distribution of the fan-shaped nozzles forms a plane of airflow that blows onto the surface of the plastic film. The two air distribution systems are arranged in a figure-eight pattern, which blows away the water on the surface of the plastic film. The water collects and flows downwards, dripping into the recovery tank and flowing back into the cooling pool. At the same time, the airflow accelerates the evaporation of moisture, keeping the surface of the plastic film dry and preventing water residue. However, in actual use, the fan blades are in a fixed position, and when agitating the cooling water, they can only create a relatively fixed pattern of disturbance in the local water body, which can easily lead to local water circulation. Furthermore, the fixed position of the fan cannot flexibly adjust the blowing angle and range according to the shape of the material and the actual heat dissipation requirements, which can easily create dead zones in certain parts of the material, thus reducing the reliability of the device. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a novel air-packing device for use on a WH blown film machine, aiming to improve the problem that the fixed design of the blowing and agitation range of the novel air-packing device on the existing WH blown film machine easily leads to dead zones in heat dissipation and cooling.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a novel air-packing device applied to a WH blown film machine, comprising a base, an outer frame fixedly connected to the top of the base, a first rotating wheel rotatably connected to the left and right sides of the bottom of the inner wall of the base, a belt provided on the outer side of the first rotating wheel, a first motor fixedly connected to the middle of the inner wall of the base, a second rotating wheel fixedly connected to the output end of the first motor, the second rotating wheel being connected to the first rotating wheel via the belt, a connecting rod fixedly connected to the top of the first rotating wheel, a slide rod slidably connected to the inner side of the connecting rod, a rack rotatably connected to the outer side of the slide rod, a second motor fixedly connected to the top of the inner wall of the base, a gear fixedly connected to the output end of the second motor, the gear meshing with the rack, a fan blade fixedly connected to the top of the slide rod penetrating the base, rotating rollers rotatably connected to the left and right sides of the inner wall of the outer frame, and an adjustment mechanism provided on the inner side of the outer frame.
[0006] The above technical solution involves first placing the film on top of the outer frame and driving it with the rotating roller. Then, water is injected to cool the film. A motor is started to drive the rotating wheel, which in turn drives another rotating wheel and connecting rod to rotate via belt drive. This drives the slide bar and fan blades to stir the water flow and dissipate heat. Another motor is started to drive the gear, which moves the rack through meshing transmission. The slide bar is then pulled to adjust the position of the fan blades, allowing the fan blades to be exposed above the water surface for air cooling. This improves the flow and circulation performance of water and air.
[0007] As a further description of the above technical solution:
[0008] The adjustment mechanism includes a water tank, which is fixedly connected to the left side of the inner wall of the outer frame. The right side of the water tank is connected to the outer frame. A float plate is slidably connected to the bottom left side of the inner wall of the outer frame. A threaded rod is rotatably connected to the bottom right side of the inner wall of the outer frame. A first bevel gear is fixedly connected to the top of the threaded rod. A second bevel gear is rotatably connected to the right side of the inner wall of the outer frame. The second bevel gear meshes with the first bevel gear. A positioning frame is threaded to the outer side of the threaded rod. The top of the positioning frame passes through the outer frame and is rotatably connected to a pressure roller.
[0009] Through the above technical solution, rotating the bevel gear drives another bevel gear and the threaded rod to rotate through meshing transmission. The threaded connection moves the positioning frame, thereby adjusting the pressure roller to drive and fix the film. At the same time, relying on the buoyancy of the float plate, the hole on the left side of the outer frame is opened when the water level drops, and the water in the water tank is discharged to achieve automatic water replenishment, which facilitates film fixation and automatic water replenishment.
[0010] As a further description of the above technical solution:
[0011] The base has positioning blocks fixedly connected to all four sides of the bottom of its outer wall, and positioning holes are provided on the outer side of the positioning blocks.
[0012] The above technical solution facilitates the installation and fixation of the device.
[0013] As a further description of the above technical solution:
[0014] The base has brackets fixedly connected to the top of its outer wall around all four sides, and the top of the brackets is fixedly connected to the outer frame.
[0015] The above technical solution can improve the firmness of the fixation between the base and the outer frame.
[0016] As a further description of the above technical solution:
[0017] Handles are fixedly connected to all four sides of the outer wall of the outer frame, and protective sleeves are fixedly connected to the outside of the handles.
[0018] The above technical solution enables the device to be held and moved using a handle.
[0019] As a further description of the above technical solution:
[0020] A controller is fixedly connected to the middle of the front end of the outer frame, and the controller is electrically connected to the first motor and the second motor respectively.
[0021] The above technical solution enables the controller to control the movement of the first motor and the second motor respectively.
[0022] As a further description of the above technical solution:
[0023] The inner side of the outer frame is provided with a groove, and a filter screen is fixedly connected to the inner side of the groove.
[0024] The above technical solution can protect the membrane through the filter screen and reduce the cooling effect of impurities on the cooling water.
[0025] As a further description of the above technical solution:
[0026] A knob is fixedly connected to the right side of the outer frame, and the outer side of the knob passes through the outer frame and is fixedly connected to the second bevel gear.
[0027] The above technical solution enables the second bevel gear to rotate via a knob.
[0028] This utility model has the following beneficial effects:
[0029] 1. In this utility model, by placing the film on the top of the outer frame and driving it with the rotating roller, water is injected to cool the film. The motor is started to drive the rotating wheel, which in turn drives another rotating wheel and connecting rod to rotate via a belt. This drives the sliding rod and fan blades to stir water and dissipate heat. Another motor is started to drive the gear, which moves the rack through meshing transmission. The sliding rod is pulled to adjust the position of the fan blades, and the fan blades are exposed above the water surface for air cooling. This improves the circulation of water and air, thereby enhancing the reliability of the device.
[0030] 2. In this utility model, by rotating the bevel gear, another bevel gear and the threaded rod are driven to rotate through meshing transmission. The positioning frame is moved through the threaded connection, and the pressure roller is adjusted to drive and fix the film. At the same time, by using the buoyancy of the float plate, the hole on the left side of the outer frame is opened when the water level drops, and the water in the water tank is discharged, realizing automatic water replenishment of the device. This facilitates the fixing of the film and enables automatic water replenishment, thereby improving the convenience of the device. Attached Figure Description
[0031] Figure 1 A perspective view of a novel air-packing device for use on a WH blown film machine, as proposed in this utility model;
[0032] Figure 2 This is a front view of a novel air-packing device for use on a WH blown film machine, as proposed in this utility model.
[0033] Figure 3 This is a top view of a novel air-packing device for use on a WH blown film machine, as proposed in this utility model.
[0034] Figure 4 This is a structural exploded view of a novel air-packing device for use on a WH blown film machine, as proposed in this utility model.
[0035] Figure 5 This is a structural exploded view of the adjustment mechanism of a novel air-pack device applied to a WH blown film machine, as proposed in this utility model.
[0036] Legend:
[0037] 1. Base; 2. Adjustment mechanism; 201. Water tank; 202. Float plate; 203. Threaded rod; 204. First bevel gear; 205. Second bevel gear; 206. Positioning frame; 207. Pressure roller; 3. Outer frame; 4. First motor; 5. First rotating wheel; 6. Belt; 7. Gear; 8. Second motor; 9. Connecting rod; 10. Rack; 11. Slide rod; 12. Fan blade; 13. Bracket; 14. Positioning block; 15. Positioning hole; 16. Controller; 17. Handle; 18. Protective sleeve; 19. Knob; 20. Groove; 21. Filter screen; 22. Rotating roller; 23. Second rotating wheel. Detailed Implementation
[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0039] Reference Figure 1 , Figure 3 and Figure 4 This utility model provides an embodiment of a novel air-packing device for use on a WH blown film machine, comprising a base 1, an outer frame 3 fixedly connected to the top of the base 1, first rotating wheels 5 rotatably connected to the left and right sides of the bottom of the inner wall of the base 1, belts 6 provided on the outer sides of the first rotating wheels 5, a first motor 4 fixedly connected to the middle of the inner wall of the base 1, and a second rotating wheel 23 fixedly connected to the output end of the first motor 4. Starting the first motor 4 drives the second rotating wheel 23 to rotate. The second rotating wheel 23 is connected to the first rotating wheel 5 via the belts 6. The top of the first rotating wheel 5 is fixedly connected to... A connecting rod 9 is connected, and a slide rod 11 is slidably connected to the inner side of the connecting rod 9. A rack 10 is rotatably connected to the outer side of the slide rod 11. A second motor 8 is fixedly connected to the top of the inner wall of the base 1. A gear 7 is fixedly connected to the output end of the second motor 8. Starting the second motor 8 can drive the gear 7 to rotate. The gear 7 meshes with the rack 10. The top of the slide rod 11 passes through the base 1 and is fixedly connected to a fan blade 12. Rotating the gear 7 can adjust the rotation of the rack 10 and the slide rod 11 through meshing transmission. Rotating rollers 22 are rotatably connected to the left and right sides of the inner wall of the outer frame 3. An adjustment mechanism 2 is provided on the inner side of the outer frame 3.
[0040] Specifically, the film that needs to be cooled is placed along the top of the outer frame 3, and the middle of the film is driven by the rotating roller 22. Water is then injected into the outer frame 3 to initially cool the film. Next, the first motor 4 is started to drive the second rotating wheel 23 to rotate. The first rotating wheel 5 and the connecting rod 9 are driven by the belt 6 to rotate, thereby driving the slide rod 11 and the fan blade 12 to rotate, stirring the water flow to contact the film for heat dissipation. At the same time, the second motor 8 is started to drive the gear 7 to rotate. Through meshing transmission, the rack 10 moves, pulling the slide rod 11 to move along the connecting rod 9, adjusting the position of the fan blade 12. When the fan blade 12 is exposed above the water surface, it can drive the airflow to cool the film, enhancing the circulation and uniformity of the water flow and airflow.
[0041] Reference Figure 1 , Figure 2 and Figure 5The adjustment mechanism 2 includes a water tank 201, which is fixedly connected to the left side of the inner wall of the outer frame 3. The right side of the water tank 201 is connected to the outer frame 3. A float plate 202 is slidably connected to the bottom left side of the inner wall of the outer frame 3. The float plate 202 is raised and lowered to automatically replenish water according to the water level. A threaded rod 203 is rotatably connected to the bottom right side of the inner wall of the outer frame 3. A first bevel gear 204 is fixedly connected to the top of the threaded rod 203. A second bevel gear 205 is rotatably connected to the right side of the inner wall of the outer frame 3. The second bevel gear 205 meshes with the first bevel gear 204. Rotating the second bevel gear 205 can drive the first bevel gear 204 and the threaded rod 203 to rotate through the meshing transmission. A positioning frame 206 is threadedly connected to the outer side of the threaded rod 203. The top of the positioning frame 206 passes through the outer frame 3 and is rotatably connected to a pressure roller 207. Rotating the threaded rod 203 can drive the positioning frame 206 and the pressure roller 207 to move through the threaded connection.
[0042] Specifically, rotating the second bevel gear 205 causes the first bevel gear 204 and the threaded rod 203 to rotate through meshing transmission. The threaded connection drives the positioning frame 206 to move and adjust the pressure roller 207. Rotating the pressure roller 207 can transmit and fix the film. At the same time, with the help of the buoyancy of the float plate 202, the water in the water tank 201 is discharged through the hole on the left side of the outer frame 3 when the water level drops, realizing automatic water replenishment of the device.
[0043] Reference Figure 1 , Figure 3 and Figure 4 The base 1 has positioning blocks 14 fixedly connected to the bottom of the outer wall around the perimeter. Positioning holes 15 are provided on the outer side of the positioning blocks 14 to install and fix the device. The base 1 has brackets 13 fixedly connected to the top of the outer wall around the perimeter. The top of the brackets 13 is fixedly connected to the outer frame 3 to improve the structural strength of the device. The outer frame 3 has handles 17 fixedly connected to the outer wall around the perimeter. The handles 17 have protective sleeves 18 fixedly connected to the outer side to facilitate gripping and carrying the device.
[0044] Specifically, by installing threaded parts in the positioning holes 15 on the positioning block 14, the device can be easily fixed. The support and fixation of the bracket 13 can improve the firmness of the fixation between the outer frame 3 and the base 1. The handle 17 can facilitate the holding and carrying of the device, and the protective sleeve 18 can improve the comfort of holding it.
[0045] Reference Figure 1 , Figure 3 and Figure 5A controller 16 is fixedly connected to the middle of the front end of the outer frame 3. The controller 16 is electrically connected to the first motor 4 and the second motor 8 respectively, and can control the start and operation of the first motor 4 and the second motor 8 through the controller 16. A groove 20 is opened on the inner side of the outer frame 3. A filter screen 21 is fixedly connected to the inner side of the groove 20, which can reduce the pollution of the cooling water and prevent the membrane from being scratched by the fan blade 12. A knob 19 is fixedly connected to the right side of the outer frame 3. The outer side of the knob 19 passes through the outer frame 3 and is fixedly connected to the second bevel gear 205, which can drive the second bevel gear 205 to rotate through the knob 19.
[0046] Specifically, the controller 16 can control the start-up and operation of the first motor 4 and the second motor 8 respectively, and the knob 19 can be used to easily hold and rotate the second bevel gear 205.
[0047] Working principle: Before using the device, first place the film to be cooled along the top of the outer frame 3 and drive the middle part of it with the rotating roller 22. Then, water is injected into the outer frame 3 to cool the film. Then, the first motor 4 is started to drive the second rotating wheel 23 to rotate, which drives the first rotating wheel 5 and its connecting rod 9 to rotate through the belt 6, which drives the slide rod 11 and its fan blades 12 to rotate, stirring the water flow so that it can contact the film for heat dissipation. At the same time, the second motor 8 is started to drive the gear 7 to rotate, which drives the rack 10 to move through meshing transmission, pulling the slide rod 11 to move along the connecting rod 9, adjusting the position of the fan blades 12 on both sides. When the fan blades 12 are exposed above the water surface, they can drive the airflow to cool the film, which can improve the circulation and uniformity of water flow and airflow.
[0048] By rotating the second bevel gear 205, the first bevel gear 204 and the threaded rod 203 can be driven to rotate through meshing transmission, thereby moving the positioning frame 206 through the threaded connection, adjusting the pressure roller 207 to move, and driving and fixing the film by rotating the pressure roller 207. At the same time, through the buoyancy of the float plate 202, the hole on the left side of the outer frame 3 can be opened when the water level drops, draining the water in the water tank 201 and replenishing the device with water.
[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A novel air-packing device for use on a WH blown film machine, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to an outer frame (3). The bottom of the inner wall of the base (1) is rotatably connected to the left and right sides of a first rotating wheel (5). A belt (6) is provided on the outer side of the first rotating wheel (5). A first motor (4) is fixedly connected to the middle of the inner wall of the base (1). A second rotating wheel (23) is fixedly connected to the output end of the first motor (4). The second rotating wheel (23) is connected to the first rotating wheel (5) via the belt (6). A connecting rod (9) is fixedly connected to the top of the first rotating wheel (5). (9) has a sliding rod (11) slidably connected to its inner side, and a rack (10) is rotatably connected to the outer side of the sliding rod (11). A second motor (8) is fixedly connected to the top of the inner wall of the base (1). A gear (7) is fixedly connected to the output end of the second motor (8). The gear (7) meshes with the rack (10). The top of the sliding rod (11) passes through the base (1) and is fixedly connected to a fan blade (12). Rotating rollers (22) are rotatably connected to the left and right sides of the inner wall of the outer frame (3). An adjustment mechanism (2) is provided on the inner side of the outer frame (3).
2. The novel air-packing device for use in a WH blown film machine according to claim 1, characterized in that: The adjustment mechanism (2) includes a water tank (201), which is fixedly connected to the left side of the inner wall of the outer frame (3). The right side of the water tank (201) is connected to the outer frame (3). A float plate (202) is slidably connected to the bottom left side of the inner wall of the outer frame (3). A threaded rod (203) is rotatably connected to the bottom right side of the inner wall of the outer frame (3). A first bevel gear (204) is fixedly connected to the top of the threaded rod (203). A second bevel gear (205) is rotatably connected to the right side of the inner wall of the outer frame (3). The second bevel gear (205) meshes with the first bevel gear (204). A positioning frame (206) is threadedly connected to the outer side of the threaded rod (203). The top of the positioning frame (206) passes through the outer frame (3) and is rotatably connected to a pressure roller (207).
3. The novel air-packing device for use in a WH blown film machine according to claim 1, characterized in that: The base (1) has positioning blocks (14) fixedly connected to the bottom of the outer wall around the perimeter, and positioning holes (15) are provided on the outer side of the positioning blocks (14).
4. A novel air-packing device for use in a WH blown film machine according to claim 1, characterized in that: The base (1) has brackets (13) fixedly connected to the top of the outer wall around the perimeter, and the top of the brackets (13) is fixedly connected to the outer frame (3).
5. A novel air-packing device for use in a WH blown film machine according to claim 1, characterized in that: Handles (17) are fixedly connected to all four sides of the outer wall of the outer frame (3), and a protective sleeve (18) is fixedly connected to the outside of the handle (17).
6. A novel air-packing device for use in a WH blown film machine according to claim 1, characterized in that: A controller (16) is fixedly connected to the middle of the front end of the outer frame (3). The controller (16) is electrically connected to the first motor (4) and the second motor (8) respectively.
7. A novel air-packing device for use in a WH blown film machine according to claim 1, characterized in that: The inner side of the outer frame (3) is provided with a groove (20), and a filter screen (21) is fixedly connected to the inner side of the groove (20).
8. A novel air-packing device for use in a WH blown film machine according to claim 2, characterized in that: A knob (19) is fixedly connected to the right side of the outer frame (3). The outer side of the knob (19) passes through the outer frame (3) and is fixedly connected to the second bevel gear (205).
Citation Information
Patent Citations
Cooling equipment for plastic film blowing machine
CN221775255U