Welding device for automobile lamp production
By designing an adjustable support structure and a vacuum adsorption system, the problem of inconvenience in replacing lamp housing support components in existing welding equipment has been solved, enabling efficient and flexible welding in automotive lamp production.
Patent Information
- Application Number
- CN202423063525.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The existing welding equipment used in automotive lamp production is not convenient enough when replacing lamp housing support components, which limits production efficiency and flexibility and makes it difficult to adapt to the shape and size requirements of different models of automotive lamps.
A support structure including a support base, a support top frame, a vacuum suction cup, a heating block, and an adjustable support seat was designed. Through vacuum adsorption and heating welding, combined with a mechanical transmission system of worm gear and bidirectional lead screw, the support components can be quickly installed and disassembled, adapting to the welding needs of different types of vehicle lights.
It enables rapid replacement of lamp housing support components and highly efficient automation of the welding process, improving production efficiency and flexibility, and adapting to the welding needs of different types of vehicle lights.
Smart Images

Figure CN223533034U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding equipment technology, specifically a welding device for automobile lamp production. Background Technology
[0002] The hot plate welding machine used in automotive lamp production is a special equipment for welding automotive parts (especially lamps). The hot plate welding machine for automotive lamp production uses the principle of electrothermal melting and welds plastic parts through a temperature-controlled heating block. However, the welding equipment currently used in automotive lamp production is not convenient enough for replacing lamp housing support components. When it is necessary to produce and weld different models of automotive lamps, it becomes relatively complicated and difficult to replace the corresponding lamp housing support components in order to adapt to different lamp housing shapes and sizes. This affects production efficiency and flexibility to some extent. Utility Model Content
[0003] The purpose of this invention is to provide a welding device for automotive lamp production, in order to solve the problem mentioned in the background art that the welding devices currently used in automotive lamp production are not convenient enough for replacing lamp housing support components. When it is necessary to produce and weld different models of automotive lamps, it becomes relatively complicated and difficult to replace the corresponding lamp housing support components in order to adapt to different lamp housing shapes and sizes, which to some extent affects production efficiency and flexibility.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a welding device for automotive headlight production, comprising a support base, a support top frame fixedly connected to the top of the support base, a first cylinder mounted on the top of the support top frame, a fixed base box fixedly connected to the output end of the first cylinder, an upper support block mounted on the bottom of the fixed base box, a plurality of first vacuum suction cups equidistantly mounted on the bottom of the upper support block, a mounting bracket slidably connected to the inner side of the support top frame, a lower support block mounted on the top of the mounting bracket by bolts, a plurality of second vacuum suction cups equidistantly mounted on the top of the lower support block, a vacuum generator mounted on one end of each of the first and second vacuum suction cups, an inner ventilation frame fixedly connected to the inner side of the support top frame, a plurality of blowers fixedly connected equidistantly to the inner side of the inner ventilation frame, a support seat provided between the lower support block and the upper support block, and heating blocks that cooperate with the upper support block and the lower support block respectively provided on the top and bottom of the support seat.
[0005] As a preferred embodiment of this utility model: the top of the upper support block is symmetrically fixedly connected with an installation top block, the bottom of the fixed base box is symmetrically provided with an installation bottom groove that cooperates with the installation top block, the inner side of the installation top block is provided with an installation side groove, and the inside of the fixed base box is symmetrically slidably connected with a limiting installation block that cooperates with the installation side groove.
[0006] As a preferred embodiment of this utility model: the fixed base box is internally rotatably connected to a bidirectional lead screw, and the outer side of the bidirectional lead screw is symmetrically threaded with a movable slider. One side of the movable slider is fixedly connected to a limiting mounting block, and the movable slider is slidably connected to the fixed base box.
[0007] As a preferred embodiment of this utility model: a worm gear is fixedly connected to the outer side of the bidirectional lead screw, a worm is rotatably connected to the inside of the fixed base box, the worm is meshed with the worm gear, a rotating screw block is rotatably connected to one side of the fixed base box, and one end of the worm is fixedly connected to the rotating screw block.
[0008] As a preferred embodiment of this utility model: a first limiting slide rod is symmetrically and fixedly connected to the top of the fixed base box, the first limiting slide rod is slidably connected to the supporting top frame, an air inlet pipe is fixedly connected to the top of the inner ventilation frame, a third cylinder is installed at the bottom of the supporting base, the output end of the third cylinder is fixedly connected to the mounting bracket, and a third limiting slide rod is symmetrically and fixedly connected to the bottom of the mounting bracket, the third limiting slide rod is slidably connected to the supporting base.
[0009] As a preferred embodiment of this utility model: a fixed support plate is fixedly connected to the top of the support base, a second cylinder is installed on one side of the fixed support plate, an adjusting support is fixedly connected to the output end of the second cylinder, one side of the adjusting support is installed with the support base by bolts, and a second limiting slide rod is symmetrically fixedly connected to one side of the adjusting support, and the second limiting slide rod is slidably connected to the fixed support plate.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, by setting a bidirectional lead screw, a movable slider, and a limiting mounting block, realizes that when the bidirectional lead screw rotates, it drives the outer movable slider to move, and when the movable slider moves, it drives the limiting mounting block to move. The limiting mounting block enters the mounting side groove inside the mounting top block, fixing the mounting top block in the mounting bottom groove. The upper support block is installed and fixed at the bottom of the fixed base box. By setting a support base and a heating block, the heating blocks at the top and bottom of the support base realize the electrothermal melting of the upper and lower parts of the car light, and the heating blocks weld the plastic parts of the car light. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the internal structure of this utility model;
[0012] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;
[0013] Figure 3 This is the left view of the present invention;
[0014] Figure 4 This is a schematic diagram of the external structure of the fixed base box of this utility model.
[0015] In the diagram: 1. Support base; 2. Support top frame; 3. Mounting bracket; 4. Lower support block; 5. Cylinder No. 1; 6. Fixed base box; 7. Limiting slide bar No. 1; 8. Upper support block; 9. Vacuum suction cup No. 1; 10. Vacuum suction cup No. 2; 11. Inner ventilation frame; 12. Air blower head; 13. Air inlet pipe; 14. Support base; 15. Rotating screw block; 16. Adjusting bracket; 17. Cylinder No. 2; 18. Limiting slide bar No. 2; 19. Mounting top block; 20. Mounting bottom groove; 21. Mounting side groove; 22. Limiting mounting block; 23. Two-way lead screw; 24. Moving slider; 25. Worm gear; 26. Worm; 27. Fixed support plate; 28. Cylinder No. 3; 29. Limiting slide bar No. 3. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1 to 4 This utility model provides a technical solution: a welding device for automotive headlight production, including a support base 1, a support top frame 2 fixedly connected to the top of the support base 1, a first cylinder 5 mounted on the top of the support top frame 2, a fixed base box 6 fixedly connected to the output end of the first cylinder 5, an upper support block 8 mounted on the bottom of the fixed base box 6, a plurality of first vacuum suction cups 9 equidistantly mounted on the bottom of the upper support block 8, a mounting bracket 3 slidably connected to the inner side of the support top frame 2, a lower support block 4 bolted to the top of the mounting bracket 3, and a lower support block 4 equidistantly mounted on the top of the lower support block 4. The device is equipped with multiple second vacuum suction cups 10. A vacuum generator is installed at one end of both the first vacuum suction cup 9 and the second vacuum suction cup 10. An inner ventilation frame 11 is fixedly connected to the inner side of the support top frame 2. Multiple blowers 12 are fixedly connected at equal intervals to the inner side of the inner ventilation frame 11. A support base 14 is provided between the lower support block 4 and the upper support block 8. Heating blocks that cooperate with the upper support block 8 and the lower support block 4 are respectively provided at the top and bottom of the support base 14. The shell supported on the upper support block 8 and the lower support block 4 is heated and welded by the heating blocks at the top and bottom of the support base 14.
[0018] The top of the upper support block 8 is symmetrically fixedly connected with a mounting top block 19. The bottom of the fixed base box 6 is symmetrically provided with mounting bottom grooves 20 that cooperate with the mounting top block 19. The inner side of the mounting top block 19 is provided with a mounting side groove 21. The inside of the fixed base box 6 is symmetrically slidably connected with a limiting mounting block 22 that cooperates with the mounting side groove 21. The mounting top block 19 on the top of the upper support block 8 enters into the mounting bottom groove 20, and the limiting mounting block 22 enters into the mounting side groove 21 inside the mounting top block 19, so that the mounting top block 19 and the upper support block 8 are installed and fixed at the bottom of the fixed base box 6.
[0019] The fixed base box 6 is internally connected to a bidirectional lead screw 23, and the outer side of the bidirectional lead screw 23 is symmetrically threaded with a movable slider 24. One side of the movable slider 24 is fixedly connected to the limiting mounting block 22, and the movable slider 24 is slidably connected to the fixed base box 6. When the bidirectional lead screw 23 is rotated, the outer movable slider 24 moves within the fixed base box 6. The movable slider 24 moves the limiting mounting block 22, thus completing the installation and disassembly of the mounting top block 19 and the upper support block 8.
[0020] The double-acting lead screw 23 is fixedly connected to the outer side of a worm gear 25. The fixed base box 6 is rotatably connected to a worm 26, which meshes with the worm gear 25. A rotating screw block 15 is rotatably connected to one side of the fixed base box 6. One end of the worm 26 is fixedly connected to the rotating screw block 15. The rotating screw block 15 facilitates the rotation adjustment of the worm 26 inside the fixed base box 6. The worm 26 rotates and adjusts the meshing worm gear 25. When the worm gear 25 rotates, it drives the double-acting lead screw 23 on the inner side to rotate and adjust.
[0021] The top of the fixed base box 6 is symmetrically and fixedly connected to a first limiting slide rod 7, which is slidably connected to the support top frame 2. The top of the inner ventilation frame 11 is fixedly connected to an air inlet pipe 13. The bottom of the support base 1 is equipped with a third cylinder 28, the output end of which is fixedly connected to the mounting bracket 3. The bottom of the mounting bracket 3 is symmetrically and fixedly connected to a third limiting slide rod 29, which is slidably connected to the support base 1. The air inlet pipe 13 is connected to an external fan, and the input end of the fan is connected to the air inlet pipe 13. Air is blown into the inner ventilation frame 11 through the air inlet pipe 13 and blown out through each blower head 12 on the inner side of the inner ventilation frame 11 to heat up the welded car headlights.
[0022] The top of the support base 1 is fixedly connected to a fixed support plate 27. A second cylinder 17 is installed on one side of the fixed support plate 27. An adjusting support 16 is fixedly connected to the output end of the second cylinder 17. One side of the adjusting support 16 is bolted to the support base 14. A second limiting slide rod 18 is symmetrically fixedly connected to one side of the adjusting support 16. The second limiting slide rod 18 is slidably connected to the fixed support plate 27. The output end of the second cylinder 17 drives the adjusting support 16 and the support base 14 to adjust their positions, which facilitates the adjustment of the position of the support base 14 inside the support top frame 2.
[0023] Specifically, in use, the support base 14 is installed on one side of the adjusting support 16 using bolts. The mounting top block 19 on the top of the upper support block 8 enters the mounting groove 20. By rotating the rotating screw block 15, the rotating screw block 15 drives the worm gear 26 to rotate and adjust. When the worm gear 26 rotates, it drives the meshing worm wheel 25 to rotate. When the worm wheel 25 rotates, it drives the inner double-acting screw 23 to rotate and adjust. The double-acting screw 23 moves and adjusts the outer symmetrical sliding block 24. The sliding block 24 is then moved and adjusted. 4. Drive the limiting installation block 22 into the installation side groove 21 inside the installation top block 19, and install and fix the installation top block 19, upper support block 8 and fixed base box 6. Power on the device through an external power supply and operate the device through an external controller. Install the lower support block 4 on the top of the installation support 3 and install the upper shell on the bottom of the upper support block 8. Fix the position of the upper shell at the bottom of the upper support block 8 through the first vacuum suction cup 9 at one end of the vacuum generator. The second vacuum suction cups 10 on the top of the lower support block 4 fix the upper shell at the bottom of the lower support block 4. The lower shell is placed and fixed. The output end of cylinder 28 drives the mounting bracket 3 and the lower support block 4 to move upward, so that the lower shell fits into the heating block at the bottom of the support base 14. The output end of cylinder 5 drives the fixed base box 6 and the upper support block 8 to move downward, so that the upper shell at the bottom of the upper support block 8 fits into the heating block at the top of the support base 14. The heating block electrothermally melts the upper and lower parts of the headlight and welds the plastic parts of the headlight. The output end of cylinder 17 drives the adjusting bracket 16 and the support base 14 to move outward. At this time, the output end of cylinder 28 continues to drive the mounting bracket 3, the lower support block 4 and the lower shell to move upward, while the output end of cylinder 5 continues to drive the fixed base box 6, the upper support block 8 and the upper shell to move downward, so that the upper shell and the lower shell are fitted together and the automotive headlight is produced and welded. The air inlet pipe 13 is connected to an external fan, and the input end of the fan is connected to the air inlet pipe 13. Air is blown into the inner ventilation frame 11 through the air inlet pipe 13 and blown out through the various blower heads 12 inside the inner ventilation frame 11 to heat up the welded automotive headlight.
[0024] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A welding apparatus for automotive lamp production, comprising a support base (1), characterized in that, A support frame (2) is fixedly connected to the top of the support base (1). A cylinder (5) is installed on the top of the support frame (2). A fixed base box (6) is fixedly connected to the output end of the cylinder (5). An upper support block (8) is installed at the bottom of the fixed base box (6). Multiple vacuum suction cups (9) are installed at equal intervals at the bottom of the upper support block (8). An installation support (3) is slidably connected to the inner side of the support frame (2). A lower support block (4) is bolted to the top of the installation support (3). Multiple second vacuum suction cups (10) are installed at equal intervals on the top of the support frame (2). A vacuum generator is installed at one end of both the first vacuum suction cup (9) and the second vacuum suction cup (10). An inner ventilation frame (11) is fixedly connected to the inner side of the support frame (2). Multiple blowers (12) are fixedly connected at equal intervals on the inner side of the inner ventilation frame (11). A support base (14) is provided between the lower support block (4) and the upper support block (8). Heating blocks that cooperate with the upper support block (8) and the lower support block (4) are respectively provided at the top and bottom of the support base (14).
2. The welding apparatus for automotive lamp production according to claim 1, characterized in that: The top of the upper support block (8) is symmetrically fixedly connected with an installation top block (19), and the bottom of the fixed base box (6) is symmetrically provided with an installation bottom groove (20) that cooperates with the installation top block (19). The inner side of the installation top block (19) is provided with an installation side groove (21), and the inside of the fixed base box (6) is symmetrically slidably connected with a limiting installation block (22) that cooperates with the installation side groove (21).
3. The welding apparatus for automotive lamp production according to claim 2, characterized in that: The fixed base box (6) is internally rotatably connected to a two-way lead screw (23), and the outer side of the two-way lead screw (23) is symmetrically threaded with a movable slider (24). One side of the movable slider (24) is fixedly connected to a limiting mounting block (22), and the movable slider (24) is slidably connected to the fixed base box (6).
4. The welding apparatus for automotive lamp production according to claim 3, characterized in that: A worm gear (25) is fixedly connected to the outer side of the bidirectional lead screw (23), and a worm (26) is rotatably connected inside the fixed base box (6). The worm (26) meshes with the worm gear (25). A rotating screw block (15) is rotatably connected to one side of the fixed base box (6), and one end of the worm (26) is fixedly connected to the rotating screw block (15).
5. The welding apparatus for automotive lamp production according to claim 1, characterized in that: The top of the fixed base box (6) is symmetrically fixedly connected to a first limiting slide rod (7), which is slidably connected to the support top frame (2). The top of the inner ventilation frame (11) is fixedly connected to an air inlet pipe (13). The bottom of the support base (1) is equipped with a third cylinder (28), the output end of the third cylinder (28) is fixedly connected to the mounting bracket (3), and the bottom of the mounting bracket (3) is symmetrically fixedly connected to a third limiting slide rod (29), which is slidably connected to the support base (1).
6. The welding apparatus for automotive lamp production according to claim 1, characterized in that: A fixed support plate (27) is fixedly connected to the top of the support base (1). A second cylinder (17) is installed on one side of the fixed support plate (27). An adjusting support (16) is fixedly connected to the output end of the second cylinder (17). One side of the adjusting support (16) is installed with the support base (14) by bolts. A second limiting slide rod (18) is symmetrically fixedly connected to one side of the adjusting support (16). The second limiting slide rod (18) is slidably connected to the fixed support plate (27).