EPE foam for packaging cabinet body

The cabinet structure is composed of bottom foam, top foam and side foam. Combined with Velcro and Velcro, and using materials such as wear-resistant fiber film, the problem of poor packaging protection of the cabinet is solved, and a seamless coverage and long-life covering effect are achieved.

CN223534032UActive Publication Date: 2025-11-11JIANGSU RCT POWER ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422992092.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-11
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The existing cabinet packaging structure is not effective in protecting the cabinets. The EPE foam is easily worn during transportation, which may expose the internal cabinet and cause damage.

Method used

The box structure consists of bottom foam, top foam, and side foam, connected by Velcro and Velcro. The surface is reinforced with composite foam, including wear-resistant fiber membrane, heat-resistant membrane, tensile membrane, waterproof membrane, and foam body. The side sealing membrane is connected by cable ties and can be quickly positioned.

Benefits of technology

It achieves seamless coverage of the cabinet, prevents sheet metal exposure, extends service life, is easy to operate, and significantly improves protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses EPE foam for packaging a cabinet body, which comprises bottom foam, top foam and side foam, four groups of side foam are arranged, the top foam is positioned at the upper ends of the side foam, the bottom foam is positioned at the lower ends of the side foam, and the bottom foam, the top foam and the four groups of side foam form a box body with the same size as the cabinet body. Velcro tapes and Velcro tapes are arranged at the connecting parts of the bottom foam, the top foam and the side foam, and each group of Velcro tapes and Velcro tapes are in one-to-one correspondence. The EPE foam for packaging the cabinet body is used for wrapping and packaging the cabinet, checking whether the cabinet body is in a to-be-packaged state or not, determining closing of a cabinet door, covering the cabinet body with the EPE foam, ensuring seamless covering, connecting the EPE foam by using ribbons, quickly positioning the EPE foam through hook-and-loop fasteners, and ensuring that the periphery of the bottom of the cabinet is not exposed out of a metal plate. And better coating protection is achieved, and the service life is longer.
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Description

Technical Field

[0001] This utility model relates to the field of cabinet packaging technology, and in particular to an EPE foam for cabinet packaging. Background Technology

[0002] EPE foam is a type of wrapping foam used for packaging server racks. When transporting server racks, the surface of the racks needs to be wrapped to effectively protect them and prevent damage during transportation. With the continuous development of technology, people have increasingly higher requirements for the manufacturing process of server rack packaging.

[0003] Existing rack enclosure packaging structures have certain drawbacks. First, the existing packaging structure is relatively simple and cannot meet the required protection effect, which is not conducive to user use. Second, existing EPE foam is easily worn during transportation, which may expose the internal cabinet and cause damage to the cabinet, thus having a certain adverse effect on the actual use. To address these issues, we propose an EPE foam for rack enclosure packaging. Utility Model Content

[0004] Technical Problem Solved: To address the shortcomings of existing technologies, this utility model provides EPE foam for packaging server racks. It is used for covering and packaging server racks, checking if the rack is ready for packaging, ensuring the rack doors are closed, and then covering the rack with EPE foam to ensure a seamless cover. The EPE foam is connected using cable ties and quickly positioned using Velcro. The bottom and surrounding areas of the rack are ensured to be completely covered, providing better protection and a longer service life. This effectively solves the problems in the background technology.

[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this utility model is as follows: an EPE foam for packaging a server rack, comprising bottom foam, top foam, and side foam. The side foam is provided in four sets, the top foam is located at the upper end of the side foam, and the bottom foam is located at the lower end of the side foam. The bottom foam, top foam, and four sets of side foam form a box of the same size as the server rack. The parts connecting the bottom foam, top foam, and side foam are provided with Velcro and Hook and Velcro, and each set of Velcro and Hook and Velcro corresponds one-to-one. The surfaces of the bottom foam, top foam, and side foam are all integrally positioned with reinforced composite foam.

[0006] Preferably, the reinforced composite foam includes a wear-resistant fiber membrane, a heat-resistant membrane, a tensile membrane, a waterproof membrane, and a foam body. The waterproof membrane is located on the surface of the foam body, the tensile membrane is located on the surface of the waterproof membrane, the heat-resistant membrane is located on the surface of the tensile membrane, and the wear-resistant fiber membrane is located on the surface of the heat-resistant membrane.

[0007] Preferably, the bottom foam, top foam, and side foam are all provided with a first sealing film and a second sealing film at the edge sealing position, and the bottom foam, top foam, and side foam are all covered and positioned with a wear-resistant template.

[0008] Preferably, the wear-resistant fiber membrane, heat-resistant membrane, tensile membrane, waterproof membrane, and foam body are integrally formed by compression molding.

[0009] Preferably, the edges of the bottom foam, top foam, and side foam are all sealed by a first sealing film and a second sealing film, and the bottom foam, top foam, and side foam are all integrally positioned with the wear-resistant template by hot pressing.

[0010] Preferably, the connections between the bottom foam, top foam, and side foam are all secured using Velcro and Velcro.

[0011] Beneficial Effects: Compared with the prior art, this utility model provides an EPE foam for packaging server racks, which has the following beneficial effects: This EPE foam for packaging server racks is used for covering and packaging server racks. After checking whether the rack is ready for packaging and confirming that the rack door is closed, the EPE foam is covered to ensure a seamless coverage. The EPE foam is connected with cable ties and quickly positioned with Velcro. The bottom of the rack is ensured to be completely covered and protected, resulting in better coverage and longer service life. The entire EPE foam structure is simple, easy to operate, and the effect is better than traditional methods. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of EPE foam for packaging cabinets according to this utility model.

[0013] Figure 2 This is a schematic diagram of the structure of a reinforced composite foam in EPE foam for cabinet packaging according to this utility model.

[0014] Figure 3 This is a structural schematic diagram of point A in the EPE foam used for packaging cabinets according to this utility model.

[0015] Figure 4 This is a schematic diagram of the structure of the EPE foam used for packaging a cabinet according to this utility model.

[0016] In the diagram: 1. Bottom foam; 2. Top foam; 3. Side foam; 4. Reinforced composite foam; 5. Velcro; 6. Velcro; 7. Tensile membrane; 8. Foam body; 9. Waterproof membrane; 10. Temperature resistant membrane; 11. Wear-resistant fiber membrane; 12. First sealing membrane; 13. Second sealing membrane; 14. Damage-resistant template. Detailed Implementation

[0017] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are only some embodiments of this utility model, not all embodiments, and are only used to illustrate this utility model, and should not be regarded as limiting the scope of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] like Figure 1-4 As shown, an EPE foam for packaging server racks includes a bottom foam 1, a top foam 2, and side foams 3. Four sets of side foams 3 are provided. The top foam 2 is located at the upper end of the side foams 3, and the bottom foam 1 is located at the lower end of the side foams 3. The bottom foam 1, top foam 2, and four sets of side foams 3 form a box of the same size as the server rack. The connecting parts of the bottom foam 1, top foam 2, and side foams 3 are all equipped with Velcro 5 and Velcro 6, with each set of Velcro 5 and Velcro 6 corresponding one-to-one. Reinforced composite foam 4 is integrally positioned on the surface of the bottom foam 1, top foam 2, and side foams 3 for server rack packaging. After checking that the rack is ready for packaging and confirming that the rack door is closed, the EPE foam is used to cover the rack, ensuring a seamless coverage. The EPE foam is connected using cable ties and quickly positioned using Velcro. The bottom of the rack is ensured to be completely covered, providing better protection and a longer service life.

[0021] Furthermore, the reinforced composite foam 4 includes a wear-resistant fiber membrane 11, a heat-resistant membrane 10, a tensile membrane 7, a waterproof membrane 9, and a foam body 8. The waterproof membrane 9 is located on the surface of the foam body 8, the tensile membrane 7 is located on the surface of the waterproof membrane 9, the heat-resistant membrane 10 is located on the surface of the tensile membrane 7, and the wear-resistant fiber membrane 11 is located on the surface of the heat-resistant membrane 10.

[0022] Furthermore, a first sealing film 12 and a second sealing film 13 are provided at the edge sealing positions of the bottom foam 1, top foam 2 and side foam 3, and a wear-resistant template 14 is wrapped and positioned inside the bottom foam 1, top foam 2 and side foam 3.

[0023] Furthermore, the wear-resistant fiber membrane 11, the heat-resistant membrane 10, the tensile membrane 7, the waterproof membrane 9, and the foam body 8 are integrally formed by compression molding.

[0024] Furthermore, the edges of the bottom foam 1, top foam 2 and side foam 3 are all sealed by the first sealing film 12 and the second sealing film 13, and the bottom foam 1, top foam 2 and side foam 3 are all positioned together with the wear-resistant template 14 by hot pressing.

[0025] Furthermore, the connections between the bottom foam 1, top foam 2, and side foam 3 are all secured using Velcro 5 and Velcro 6.

[0026] Working principle: This utility model includes bottom foam 1, top foam 2, side foam 3, reinforced composite foam 4, hook and loop adhesive 5, hook and loop fastener 6, tensile membrane 7, foam body 8, waterproof membrane 9, heat-resistant membrane 10, wear-resistant fiber membrane 11, first sealing membrane 12, second sealing membrane 13, and damage-resistant template 14. It is used for cabinet wrapping and packaging. After checking whether the cabinet is ready for packaging and confirming that the cabinet door is closed, the EPE foam is covered to ensure a seamless coverage. The EPE foam is connected with cable ties and quickly positioned with hook and loop fasteners. The bottom of the cabinet is ensured to be completely covered and protected, resulting in a longer service life.

[0027] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An EPE foam for packaging a server rack, comprising bottom foam (1), top foam (2), and side foam (3), characterized in that: The side foam (3) is provided in four sets. The top foam (2) is located at the upper end of the side foam (3), and the bottom foam (1) is located at the lower end of the side foam (3). The bottom foam (1), top foam (2) and the four sets of side foam (3) form a cabinet of the same size as the cabinet body. The parts where the bottom foam (1), top foam (2) and side foam (3) are connected are provided with hook and loop fasteners (5) and hook and loop fasteners (6), and each set of hook and loop fasteners (5) and hook and loop fasteners (6) corresponds one to one. The surfaces of the bottom foam (1), top foam (2) and side foam (3) are all integrally positioned with reinforced composite foam (4).

2. The EPE foam for packaging a server rack body according to claim 1, characterized in that: The reinforced composite foam (4) includes a wear-resistant fiber membrane (11), a heat-resistant membrane (10), a tensile membrane (7), a waterproof membrane (9), and a foam body (8). The waterproof membrane (9) is located on the surface of the foam body (8), the tensile membrane (7) is located on the surface of the waterproof membrane (9), the heat-resistant membrane (10) is located on the surface of the tensile membrane (7), and the wear-resistant fiber membrane (11) is located on the surface of the heat-resistant membrane (10).

3. The EPE foam for packaging a server rack body according to claim 1, characterized in that: The bottom foam (1), top foam (2) and side foam (3) are all provided with a first sealing film (12) and a second sealing film (13) at the side sealing position. The bottom foam (1), top foam (2) and side foam (3) are all covered and positioned with a wear-resistant template (14).

4. The EPE foam for packaging a server rack body according to claim 2, characterized in that: The wear-resistant fiber membrane (11), heat-resistant membrane (10), tensile membrane (7), waterproof membrane (9) and foam body (8) are integrally formed by compression molding.

5. The EPE foam for packaging a server rack body according to claim 3, characterized in that: The sides of the bottom foam (1), top foam (2) and side foam (3) are sealed by the first sealing film (12) and the second sealing film (13). The bottom foam (1), top foam (2) and side foam (3) are all positioned together with the wear-resistant template (14) by hot pressing.

6. The EPE foam for packaging a server rack body according to claim 1, characterized in that: The connection points between the bottom foam (1), top foam (2), and side foam (3) are all fixed by hook and loop fasteners (5) and hook and loop adhesive (6).