Counting and warehousing device for glass insulator production

Abstract

The utility model discloses a counting warehousing device for glass insulator production, which comprises a supporting disc, a first arc-shaped plate and a second arc-shaped plate are respectively fixed on two sides of the top of the supporting disc, a feeding bin is fixed at one end of each of the first arc-shaped plate and the second arc-shaped plate, and a baffle is fixed at the other end of the second arc-shaped plate. According to the utility model, the glass insulator at the top of the supporting disc is moved to the top of the linear feeder through the rotating shifting frame, and when the glass insulator moves along with the top of the linear feeder and passes through the rotating frame, the glass insulator drives the rotating frame to rotate; and the number of turns of the rotating turntable is counted by the number-of-turns counter, so that the passing glass insulators are counted.

Description

Technical Field

[0001] This utility model relates to the technical field of counting and warehousing devices, and in particular to a counting and warehousing device for glass insulator production. Background Technology

[0002] Insulators are generally made of glass or porcelain. They are primarily used to secure conductors to poles and other objects, providing insulation between the conductors and the poles. Insulators are a critical component of high-voltage transmission lines, and their performance directly affects the operational safety of the entire transmission line. Glass insulators are widely used due to their self-breaking at zero value and ease of maintenance.

[0003] A search revealed a patent (application number: CN201721727104.8) that discloses "a glass insulator semi-finished product production counter". The device has a bearing seat mounted on a roller conveyor belt; the tilting plate is at a suitable height from the roller conveyor belt; the signal plate is connected to the tilting plate at a suitable angle. When the glass insulator contacts the counter, it drives the tilting plate and the signal plate to rotate. At this time, the proximity switch light illuminates, and the signal is transmitted to the electronic counter. After the glass insulator passes through the tilting plate and the signal plate, the tilting plate and the signal plate automatically reset.

[0004] However, this device uses an electronic counter for counting, and the rest of the structure is only an auxiliary structure. When there are too many glass insulators being transported on the conveyor belt, counting errors are likely to occur. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a counting and warehousing device for glass insulator production, which overcomes the deficiencies of existing technologies and effectively solves the problem of counting errors when too many glass insulators are conveyed on the conveyor belt.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A counting and warehousing device for glass insulator production includes a support plate. A first arc-shaped plate and a second arc-shaped plate are fixed to the top two sides of the support plate, respectively. A feeding hopper is fixed to one end of each of the first and second arc-shaped plates. A baffle is fixed to the other end of the second arc-shaped plate, and a rotating mechanism is connected to the top of the baffle. The rotating mechanism includes a circular block, a connecting rod fixed to the top of the circular block, and a prying frame sleeved and fixed to the bottom of the connecting rod wall. A support plate is fixed to one end of the annular outer wall of the support plate, and a linear feeder is installed on the top of the support plate. A counting mechanism is fixed to one side of the top of the support plate, and the counting mechanism includes a fixed plate, a turntable rotatably connected to one side of the outer wall of the fixed plate, a rotation counter installed on one side of the outer wall of the fixed plate and connected to one end of the turntable, a hexagonal column fixed to one side of the outer wall of the turntable, and a rotating frame inserted into the outer wall of the hexagonal column.

[0008] As the glass insulator on the conveyor belt slides down the feed hopper to the top of the support plate, the output shaft of the servo motor drives the worm gear to rotate. The rotating worm gear drives the connecting rod and the shifting frame to rotate through the meshing worm wheel, moving the glass insulator on the top of the support plate to the top of the linear feeder. The glass insulator is then removed from the top of the support plate and conveyed. When the glass insulator moves past the rotating frame with the top of the linear feeder, it drives the rotating frame to rotate. The rotating frame drives the turntable to rotate through the hexagonal column. A rotation counter counts the number of rotations of the rotating turntable, and thus counts the number of glass insulators that pass by.

[0009] Preferably, a through hole is provided at the top center of the support plate, and a mounting groove is provided on one side of the top of the support plate.

[0010] The support plate connects the rotating mechanism and the counting mechanism through through holes and mounting slots.

[0011] Preferably, a protruding rod is fixed to the bottom of the circular block, and the protruding rod and the through hole are rotated together by a bearing.

[0012] The circular block is rotatably connected to the support plate through a through hole.

[0013] Preferably, a worm gear is sleeved and fixed at the top of the connecting rod wall, and a worm is provided on one side of the worm gear for mutual meshing.

[0014] The rotating worm drives the connecting rod to rotate through the meshing worm wheels.

[0015] Preferably, a connecting block is rotatably connected to one end of the worm gear wall, and the bottom of the connecting block is fixedly connected to the top of the baffle. A servo motor is installed at one end of the connecting block, and the output shaft of the servo motor is fixedly connected to one end of the worm gear.

[0016] The worm gear is driven to rotate by the output shaft of the servo motor.

[0017] Preferably, one end of the linear feeder is inserted into the mounting groove, and the distance between the bottom of the baffle and the support plate is equal to the height of the part-shifting frame.

[0018] As the feeder rotates, the glass insulator is moved to the top of the linear feeder, which then moves the glass insulator from the top of the support plate and conveys it.

[0019] Preferably, one end of the hexagonal column is fixed with a screw, and the screw has a fastening knob screwed to its wall.

[0020] The rotating frame on the hexagonal column is fixed in place by screwing the fastening knob onto the screw rod.

[0021] The beneficial effects of this utility model are as follows:

[0022] The rotating feeder moves the glass insulator on top of the support plate to the top of the linear feeder. As the glass insulator moves past the rotating frame, it drives the frame to rotate. A counter counts the number of rotations of the rotating disc, thus counting the number of glass insulators that pass by. This effectively solves the problem of miscounting when too many glass insulators are conveyed on the conveyor belt in the existing technology. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a counting and warehousing device for glass insulator production proposed in this utility model;

[0024] Figure 2 This is a schematic diagram of the support plate structure of a counting and warehousing device for glass insulator production proposed in this utility model;

[0025] Figure 3 This is a schematic diagram of the rotating mechanism of a counting and warehousing device for glass insulator production proposed in this utility model;

[0026] Figure 4 This is a schematic diagram of the counting mechanism of a counting and warehousing device for glass insulator production proposed in this utility model.

[0027] In the diagram: 1. Support plate; 2. First arc plate; 3. Second arc plate; 4. Feed hopper; 5. Baffle; 6. Rotating mechanism; 7. Circular block; 8. Connecting rod; 9. Parts feeder; 10. Worm gear; 11. Worm; 12. Connecting block; 13. Servo motor; 14. Support plate; 15. Linear feeder; 16. Counting mechanism; 17. Fixed plate; 18. Turntable; 19. Rotation counter; 20. Hexagonal column; 21. Rotating frame; 22. Screw; 23. Fastening knob. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Example

[0029] Reference Figure 1-4A counting and warehousing device for glass insulator production includes a support plate 1. A first arc plate 2 and a second arc plate 3 are fixed on the top two sides of the support plate 1, respectively. A feeding bin 4 is fixed to one end of the first arc plate 2 and the second arc plate 3. A baffle 5 is fixed to the other end of the second arc plate 3. A rotating mechanism 6 is connected to the top of the baffle 5. The rotating mechanism 6 includes a round block 7, a connecting rod 8 fixed to the top of the round block 7, and a prying frame 9 sleeved and fixed to the bottom of the wall of the connecting rod 8.

[0030] A support plate 14 is fixed to one end of the annular outer wall of the support plate 1. A linear feeder 15 is installed on the top of the support plate 14. A counting mechanism 16 is fixed to one side of the top of the support plate 14. The counting mechanism 16 includes a fixed plate 17, a turntable 18 rotatably connected to one side of the outer wall of the fixed plate 17, a rotation counter 19 installed on one side of the outer wall of the fixed plate 17 and connected to one end of the turntable 18, a hexagonal column 20 fixed to one side of the outer wall of the turntable 18, and a rotating frame 21 inserted into the outer wall of the hexagonal column 20.

[0031] A through hole is provided at the top center of the support plate 1, and an installation groove is provided on one side of the top of the support plate 1. The support plate 1 connects the rotating mechanism 6 and the counting mechanism 16 through the through hole and the installation groove. A protruding rod is fixed at the bottom of the round block 7. The protruding rod and the through hole form a rotational fit through the bearing. The round block 7 is rotatably connected to the support plate 1 through the through hole. A worm wheel 10 is sleeved and fixed at the top of the rod wall of the connecting rod 8. A worm 11 that meshes with each other is provided on one side of the worm wheel 10. The rotating worm 11 drives the connecting rod 8 to rotate through the meshing worm wheel 10.

[0032] One end of the worm gear 11 is rotatably connected to a connecting block 12. The bottom of the connecting block 12 is fixedly connected to the top of the baffle 5. A servo motor 13 is installed at one end of the connecting block 12. The output shaft of the servo motor 13 is fixedly connected to one end of the worm gear 11. The worm gear 11 is rotated by the output shaft of the servo motor 13. One end of the linear feeder 15 is inserted into the mounting groove. The distance between the bottom of the baffle 5 and the support plate 1 is equal to the height of the part-picking frame 9. As the part-picking frame 9 rotates, the glass insulator is moved to the top of the linear feeder 15. The linear feeder 15 moves the glass insulator from the top of the support plate 1 and conveys it. One end of the hexagonal column 20 is fixed with a screw 22. A fastening knob 23 is screwed onto the wall of the screw 22. The fastening knob 23 is screwed onto the screw 22 to limit and fix the rotating frame 21 on the hexagonal column 20.

[0033] Working principle:

[0034] During operation, as the glass insulator on the conveyor belt slides down the feed bin 4 to the top of the support plate 1, the output shaft of the servo motor 13 drives the worm gear 11 to rotate. The rotating worm gear 11 drives the connecting rod 8 and the shifter frame 9 to rotate through the meshing worm wheel 10, moving the glass insulator on the top of the support plate 1 to the top of the linear feeder 15, and then removing it from the top of the support plate 1. When the glass insulator moves past the rotating frame 21 along with the top of the linear feeder 15, the glass insulator drives the rotating frame 21 to rotate. The rotating frame 21 drives the turntable 18 to rotate through the hexagonal column 20. The rotation counter 19 counts the number of rotations of the rotating turntable 18, and thus counts the number of glass insulators that pass by.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A counting and warehousing device for glass insulator production, comprising a support plate (1), characterized in that, The support plate (1) has a first arc plate (2) and a second arc plate (3) fixed on its top two sides respectively. A feed bin (4) is fixed to one end of the first arc plate (2) and the second arc plate (3). A baffle (5) is fixed to the other end of the second arc plate (3). A rotating mechanism (6) is connected to the top of the baffle (5). The rotating mechanism (6) includes a round block (7), a connecting rod (8) fixed to the top of the round block (7), and a prying bracket (9) sleeved and fixed to the bottom of the connecting rod (8). One end of the annular outer wall of the support plate (1) A support plate (14) is fixed, and a linear feeder (15) is installed on the top of the support plate (14). A counting mechanism (16) is fixed on one side of the top of the support plate (14). The counting mechanism (16) includes a fixed plate (17), a turntable (18) rotatably connected to the outer wall of one side of the fixed plate (17), a rotation counter (19) installed on the outer wall of one side of the fixed plate (17) and connected to one end of the turntable (18), a hexagonal column (20) fixed to the outer wall of one side of the turntable (18), and a rotating frame (21) inserted into the outer wall of the hexagonal column (20).

2. The counting and warehousing device for glass insulator production according to claim 1, characterized in that, The support plate (1) has a through hole at the top center and an installation groove on one side of the top.

3. The counting and warehousing device for glass insulator production according to claim 2, characterized in that, The bottom of the circular block (7) is fixed with a protruding rod, and the protruding rod and the through hole are rotated together by bearings.

4. The counting and warehousing device for glass insulator production according to claim 1, characterized in that, The top of the connecting rod (8) is fitted with a worm gear (10), and a worm (11) meshes with it on one side of the worm gear (10).

5. A counting and warehousing device for glass insulator production according to claim 4, characterized in that, One end of the worm (11) is rotatably connected to a connecting block (12), and the bottom of the connecting block (12) is fixedly connected to the top of the baffle (5). A servo motor (13) is installed at one end of the connecting block (12), and the output shaft of the servo motor (13) is fixedly connected to one end of the worm (11).

6. A counting and warehousing device for glass insulator production according to claim 2, characterized in that, One end of the linear feeder (15) is inserted into the mounting groove, and the distance between the bottom of the baffle (5) and the support plate (1) is equal to the height of the feeder (9).

7. A counting and warehousing device for glass insulator production according to claim 1, characterized in that, One end of the hexagonal column (20) is fixed with a screw (22), and a fastening knob (23) is screwed onto the wall of the screw (22).

Images