Heating film wiring machine

By designing the rotating mechanism and wire feeding roller of the heating film wiring machine, automated wiring of silicone wires was achieved, solving the problem of low efficiency of manual operation in the existing technology and improving production efficiency and wiring accuracy.

CN223534533UActive Publication Date: 2025-11-11DONGGUAN SEWING HORSE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202423267142.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-11
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing heating film wiring machines cannot effectively fix silicone wires, resulting in the wiring of silicone wires relying on manual operation, which is inefficient and costly.

Method used

A heating film wiring machine was designed, comprising a housing, slide rail, rotating mechanism, lifting seat, sleeve, wire feeding roller, and adhesive tape feeding mechanism. Through the coordinated operation of the XY platform, the first rotary motor, and the second rotary motor, the linear movement and angular rotation of the wire feeding roller are realized, and the silicone wire and adhesive tape are automatically laid.

Benefits of technology

It enables automated wiring of silicone wires, improving production efficiency, reducing manual labor burden, and enhancing wiring accuracy and automation level.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a wiring machine, in particular to a heating film wiring machine. The heating film wiring machine comprises a shell, a sliding rail, a first rotating mechanism, a lifting seat, a second rotating mechanism, a first sleeve, a second sleeve, a hollow rotating pipe, a heating wire connecting piece, a wire feeding pressing wheel and an adhesive tape feeding mechanism, the sliding rail is arranged on the right side of the interior of the shell, the shell is externally connected with an XY platform, a threaded rod is arranged on the sliding rail, and the lifting seat is arranged on the threaded rod. The outer side of the threaded rod is in threaded connection with a lifting seat, a first rotating mechanism is arranged at the top of the sliding rail, a second rotating mechanism is arranged at the bottom of the lifting seat, round bearings are arranged on the upper side and the lower side of the lifting seat, a first sleeve is arranged in the round bearing located on the upper portion, and a second sleeve is arranged in the round bearing located on the lower portion. According to the utility model, the silica gel line can be stably laid at a designated position through the line feeding pinch roller and the adhesive tape, and the heating line and the adhesive tape can be automatically sent out along with the movement of the line feeding pinch roller, so that the labor burden is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to wiring machines, and more particularly to a heating film wiring machine. Background Technology

[0002] A heating film wiring machine is a machine specifically designed to lay heating films onto products or components according to a specific design and path.

[0003] Existing heating film wiring machines are primarily designed for handling traditional PVC wires. These wires can be secured with double-sided tape adhered to the film, allowing the machine to automatically feed and wire the PVC wires by moving and pulling them. However, when it comes to silicone wires, the silicone oil coating on the wire surface prevents it from effectively adhering to the double-sided tape. Therefore, wiring silicone wires still relies on manual operation, which is time-consuming, inefficient, and increases production costs. Utility Model Content

[0004] In order to overcome the shortcomings of existing heating film wiring machines, which cannot effectively fix silicone wires and thus make automated wiring difficult, the wiring of silicone wires still relies on manual labor, resulting in low efficiency and high cost, this utility model can provide a heating film wiring machine.

[0005] The technical solution is as follows: A heating film wiring machine includes a housing, a slide rail, a first rotating mechanism, a lifting seat, a second rotating mechanism, a first sleeve, a second sleeve, a hollow rotating tube, a heating wire connector, a wire feeding pressure roller, and a tape feeding mechanism. The slide rail is located on the right side inside the housing. An XY platform is connected to the outside of the housing. A threaded rod is provided on the slide rail, and a lifting seat is threadedly connected to the outside of the threaded rod. A first rotating mechanism is located at the top of the slide rail, and a second rotating mechanism is located at the bottom of the lifting seat. Round bearings are provided on both the upper and lower sides of the lifting seat. A first sleeve is located inside the upper round bearing. The cylinder has a second sleeve inside the lower circular bearing. A hollow rotating tube is fixedly connected inside the first sleeve. The bottom of the hollow rotating tube passes through the second sleeve and is fixedly connected to the second sleeve. A wire feeding pressure roller is rotatably connected to the bottom of the second sleeve. A groove is opened on the outer side of the wire feeding pressure roller. A heating wire connector is fixedly connected to the top of the hollow rotating tube. A guide groove is opened on the heating wire connector. Both the groove and the guide groove are used to guide the heating wire. A heating wire feeding mechanism is connected to the heating wire connector. A tape feeding mechanism is provided on the right side of the heating wire connector.

[0006] Preferably, the first rotating mechanism includes a first rotating motor and a first belt drive pulley set. The first rotating motor is provided on the inner side of the top of the slide rail, and the output shaft of the first rotating motor is connected to the top of the threaded rod through the first belt drive pulley set.

[0007] Preferably, the second rotating mechanism includes a second rotating motor and a second belt drive pulley set. The second rotating motor is provided on the bottom of the lifting seat, and the output shaft of the second rotating motor is connected to the first sleeve through the second belt drive pulley set.

[0008] Preferably, the adhesive tape feeding mechanism includes a mounting plate and a rotating shaft. The mounting plate is located on the right side of the heating wire connector, and the rotating shaft is located on the right side of the mounting plate. The rotating shaft is used to mount the adhesive tape roll.

[0009] Preferably, it also includes guide rollers and wiring rollers. The guide rollers are sleeved on the outside of the hollow rotating tube, and two wiring rollers are rotatably connected to the bottom of the second sleeve. One of the wiring rollers has a groove on its outside.

[0010] Preferably, the right-side pulleys of the first sleeve, the second sleeve, and the second belt drive pulley set are all provided with rectangular holes, which are used to guide the adhesive tape on the tape roll.

[0011] The beneficial effects of this utility model are as follows: 1. This utility model can stably lay silicone wire in a designated position by means of a wire feeding roller and tape, and can also automatically feed out the heating wire and tape as the wire feeding roller moves, which reduces the manual burden and improves production efficiency.

[0012] 2. This utility model achieves linear movement, positioning, and angular turning of the wire feeding roller by coordinating the XY platform, the first rotary motor, and the second rotary motor, thereby improving the accuracy, efficiency, and automation level of wiring. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a schematic diagram of the structure of the first rotating mechanism, the lifting seat, and the second rotating mechanism of this utility model.

[0015] Figure 3 This is a schematic diagram of the structure of the second sleeve and the wire feeding roller of this utility model.

[0016] Figure 4 This is a schematic diagram of the wire feeding pressure roller and wire wiring roller of this utility model.

[0017] Reference numerals: 1_Outer shell, 101_First rotary motor, 102_First belt drive pulley set, 103_Slide rail, 104_Lifting seat, 2_Adhesive tape roll, 201_Mounting plate, 202_Rotating shaft, 3_Second rotary motor, 4_Second belt drive pulley set, 5_First sleeve, 6_Second sleeve, 601_Rectangular hole, 7_Hollow rotating tube, 8_Heating wire connector, 801_Guide groove, 9_Guide roller, 10_Wire feeding pressure roller, 11_Groove, 12_Wire wiring roller. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0019] A heating film wiring machine, such as Figures 1-4 As shown, the device includes a housing 1, a first rotating mechanism, a slide rail 103, a lifting seat 104, a second rotating mechanism, a first sleeve 5, a second sleeve 6, a hollow rotating tube 7, a heating wire connector 8, a wire feeding roller 10, and a tape feeding mechanism. The slide rail 103 is located on the right side inside the housing 1. An XY platform is connected to the outside of the housing 1. Driving the XY platform allows the components installed inside the housing 1 to move forward, backward, left, and right. A threaded rod is provided on the slide rail 103, and the lifting seat 104 is threadedly connected to the outside of the threaded rod. The lifting seat 104 is slidably connected to the slide rail 103. A first rotating mechanism is located at the top of the slide rail 103, and the first rotating mechanism is driven by the threaded rod. A second rotating mechanism is located at the bottom of the lifting seat 104. The lifting seat 104 has two through holes, one above the other, each containing a round bearing. The inner ring of the upper round bearing contains a first sleeve 5. The inner ring of the lower circular bearing is provided with a second sleeve 6, which is connected to the second rotating mechanism. A hollow rotating tube 7 is fixedly connected inside the first sleeve 5. The bottom of the hollow rotating tube 7 passes through the second sleeve 6 and is fixedly connected to the second sleeve 6. A wire feeding pressure roller 10 is rotatably connected to the bottom of the second sleeve 6. A groove 11 is opened on the outer side of the wire feeding pressure roller 10. A heating wire connector 8 is fixedly connected to the top of the hollow rotating tube 7. A guide groove 801 is opened on the heating wire connector 8. The groove 11, the guide groove 801, and the round hole on the hollow rotating tube 7 are all used to guide the heating wire. A heating wire feeding mechanism is connected to the heating wire connector 8. A tape feeding mechanism is provided on the right side of the heating wire connector 8. A rectangular hole 601 is opened on both the first sleeve 5 and the second sleeve 6. The rectangular hole 601 is used to guide the tape on the tape roll 2.

[0020] like Figure 3As shown, the first rotating mechanism includes a first rotating motor 101 and a first belt drive pulley set 102. The first rotating motor 101 is provided on the inner side of the top of the slide rail 103. The output shaft of the first rotating motor 101 is connected to the threaded rod through the first belt drive pulley set 102. The first belt drive pulley set 102 consists of two pulleys of the same size and a synchronous belt. The synchronous belt is wrapped around the outside of the two pulleys. The two pulleys are respectively connected to the output shaft of the first rotating motor 101 and the top of the threaded rod. The first rotating motor 101 drives the first belt drive pulley set 102 to rotate, thereby driving the threaded rod to rotate so that the lifting seat 104 moves up and down.

[0021] like Figure 3 As shown, the second rotating mechanism includes a second rotating motor 3 and a second belt drive pulley set 4. The second rotating motor 3 is provided on the bottom of the lifting seat 104. The output shaft of the second rotating motor 3 is connected to the first sleeve 5 through the second belt drive pulley set 4. The second belt drive pulley set 4 consists of two pulleys of different sizes and a belt. The belt is wound around the two pulleys. The smaller pulley is located on the left and connected to the output shaft of the second rotating motor 3. The larger pulley is located on the right and sleeved on the lower outer side of the first sleeve 5. The larger pulley is also provided with a rectangular hole 601. The rectangular hole 601 on the first sleeve 5, the second sleeve 6, and the pulley is in a straight line.

[0022] like Figure 2 As shown, the tape feeding mechanism includes a mounting plate 201 and a rotating shaft 202. The mounting plate 201 is located on the right side of the heating wire connector 8, and the rotating shaft 202 is located on the right side of the mounting plate 201. The rotating shaft 202 is used to mount the tape roll 2.

[0023] like Figure 1 Figure 3 and Figure 4 As shown, it also includes guide rollers 9 and wiring rollers 12. Two roller supports are provided on the outside of the hollow rotating tube 7. The two roller supports are symmetrically arranged vertically. There are two guide rollers 9, which are rotatably mounted on the two roller supports respectively. Two wiring rollers 12 are rotatably connected to the bottom of the second sleeve 6. The two wiring rollers 12 are arranged on the left and right sides. Both wiring rollers 12 are in contact with the wire feeding pressure roller 10. The outer side of the wiring roller 12 on the left side also has a groove 11. The groove 11 on the wiring roller 12 corresponds to the groove 11 on the wire feeding pressure roller 10. The guide rollers 9 are used to guide the direction of the adhesive tape, and the wiring rollers 12 are used to fix and guide the heating wire to ensure that the adhesive tape and the heating wire do not deviate during the wiring process.

[0024] The adhesive side of the tape on the tape roll 2 is all facing outwards and wound onto the guide roller 9. It then passes through the rectangular hole 601 on the right pulley of the first sleeve 5, the second sleeve 6, and the second belt drive pulley group 4. It is then wound around the outside of the wiring roller 12 and the wire feeding pressure roller 10. Next, the heating wire from the heating wire feeding mechanism passes through the heating wire connector 8 and the hollow rotating tube 7, and is wound around the groove 11 of one of the wiring rollers 12 and the wire feeding pressure roller 10. The heating wire wound on the groove 11 of the wiring roller 12 and the wire feeding pressure roller 10 is in contact with the adhesive side of the tape. Then, the first rotary motor 101 is started. The first rotary motor 101 drives the first belt drive pulley group 102 to rotate, thereby driving the threaded rod to rotate. The threaded rod drives the lifting seat 104 to move downwards to adjust the wire feeding pressure... When wheel 10 contacts the worktable, the first rotary motor 101 is turned off and the XY platform is started. The XY platform moves the outer casing 1, thereby moving the wire feeding roller 10 on the worktable to lay the wire. During the movement, the wire feeding roller 10 automatically pulls the heating wire and adhesive tape from the heating wire feeding mechanism and the adhesive tape roll 2 and lays them flat and evenly on the worktable. If a change of direction is required, the second rotary motor 3 is started. The second rotary motor 3 drives the second belt drive pulley group 4 to rotate, thereby driving the first sleeve 5 to rotate. The first sleeve 5 drives the mounting plate 201, heating wire connector 8, hollow rotating tube 7, second sleeve 6 and wire feeding roller 10 to rotate to change the wiring direction and complete the wiring of the heating wire. After the wiring is completed, the first rotary motor 101 raises the wire feeding roller 10 to carry out the next wiring work.

[0025] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. A heating film wiring machine, comprising a housing (1) and a slide rail (103), wherein the slide rail (103) is provided on the right side inside the housing (1), and the housing (1) is externally connected to an XY platform, characterized in that: It also includes a first rotating mechanism, a lifting seat (104), a second rotating mechanism, a first sleeve (5), a second sleeve (6), a hollow rotating tube (7), a heating wire connector (8), a wire feeding roller (10), and a tape feeding mechanism. A threaded rod is provided on the slide rail (103), and the lifting seat (104) is threaded to the outside of the threaded rod. The first rotating mechanism is provided at the top of the slide rail (103), and the second rotating mechanism is provided at the bottom of the lifting seat (104). Both the upper and lower sides of the lifting seat (104) are provided with round bearings. The first sleeve (5) is provided in the upper round bearing, and the second sleeve (6) is provided in the lower round bearing. The first sleeve (5) is fixed inside. A hollow rotating tube (7) is fixedly connected to the second sleeve (6), and the bottom of the hollow rotating tube (7) passes through the second sleeve (6) and the hollow rotating tube (7) is fixedly connected to the second sleeve (6). A wire feeding pressure roller (10) is rotatably connected to the bottom of the second sleeve (6). A groove (11) is opened on the outside of the wire feeding pressure roller (10). A heating wire connector (8) is fixedly connected to the top of the hollow rotating tube (7). A guide groove (801) is opened on the heating wire connector (8). The groove (11) and the guide groove (801) are both used to guide the heating wire. The heating wire connector (8) is connected to a heating wire feeding mechanism. A tape feeding mechanism is provided on the right side of the heating wire connector (8).

2. A heating film wiring machine according to claim 1, characterized in that: The first rotating mechanism includes a first rotating motor (101) and a first belt drive pulley set (102). The first rotating motor (101) is provided on the inner side of the top of the slide rail (103). The output shaft of the first rotating motor (101) is connected to the top of the threaded rod through the first belt drive pulley set (102).

3. A heating film wiring machine according to claim 2, characterized in that: The second rotating mechanism includes a second rotating motor (3) and a second belt drive wheel set (4). The second rotating motor (3) is provided on the bottom of the lifting seat (104). The output shaft of the second rotating motor (3) is connected to the first sleeve (5) through the second belt drive wheel set (4).

4. A heating film wiring machine according to claim 3, characterized in that: The adhesive tape feeding mechanism includes a mounting plate (201) and a rotating shaft (202). The mounting plate (201) is located on the right side of the heating wire connector (8), and the rotating shaft (202) is located on the right side of the mounting plate (201). The rotating shaft (202) is used to mount the adhesive tape roll (2).

5. A heating film wiring machine according to claim 4, characterized in that: It also includes a guide roller (9) and a wiring roller (12). The hollow rotating tube (7) is fitted with a guide roller (9) on the outside. The bottom of the second sleeve (6) is rotatably connected to two wiring rollers (12), one of which has a groove (11) on its outside.

6. A heating film wiring machine according to claim 5, characterized in that: The first sleeve (5), the second sleeve (6), and the right-side pulley of the second belt drive pulley group (4) all have rectangular holes (601) for guiding the adhesive tape on the adhesive tape roll (2).