Storage rack for baking ceramic cylinders
By introducing a conveyor mechanism into the rack used for baking ceramic cylinders, the problem of burns when workers remove the cylinders has been solved, thus improving both safety and efficiency.
Patent Information
- Application Number
- CN202422925970.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing racks used for baking ceramic cylinders can easily cause burns to workers when they are removed, posing a safety hazard.
A placement rack including a transmission mechanism was designed. The transmission plate is driven by a drive source to move the placement rack away from the baking oven, avoiding direct contact between workers and the high-temperature oven body. The friction is reduced by ball bearings to extend the service life of the transmission plate.
It enables automatic removal from the baking oven after baking, improving safety and reducing wear on the transfer plate, thus enhancing production safety and efficiency.
Smart Images

Figure CN223538083U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ceramic cylinder processing, specifically to a placement rack for baking ceramic cylinders. Background Technology
[0002] The baking of ceramic cylinders is a crucial step in the ceramic manufacturing process, primarily aimed at transforming raw ceramic materials into a solid finished product. Typically, during baking, workers transfer the ceramic cylinders to designated racks, and then move both the cylinders and racks into the baking oven. This ensures even heating of the ceramic cylinders and prevents direct contact between the cylinders and the heating equipment.
[0003] The shortcomings of existing technology:
[0004] The aforementioned ceramic cylinder baking rack requires workers to use furnace tongs or furnace hooks to remove the rack and ceramic cylinder after the ceramic cylinder has been heated. Due to the high temperature of the baking oven, workers are prone to burns from contact with the oven during the removal process, posing a safety hazard. Utility Model Content
[0005] The purpose of this invention is to provide a rack for baking ceramic cylinders to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a placement rack for baking ceramic cylinders, comprising a frame, a baking oven and a placement rack disposed on the frame, the placement rack being located inside and connected to the baking oven, an abutment member disposed on the placement rack, a support plate disposed on the frame, the support plate being located on one side of the baking oven and connected to the baking oven, and a transmission mechanism disposed on the support plate;
[0007] The transmission mechanism includes:
[0008] A transfer plate is located on one side of the placement rack and connected to the support frame. The bottom of the transfer plate is slidably connected to the top of the support plate. Threaded holes are provided on the transfer plate.
[0009] A drive source is located on one side of the transmission plate, and the drive source is connected to the transmission plate and is used to drive the transmission plate to move in a direction closer to or away from the baking oven.
[0010] Preferably, the top of the support plate is provided with a sliding groove, and the driving source includes:
[0011] A screw, the axial direction of which is consistent with the length direction of the support plate, and the screw is threadedly connected to a threaded hole on the transmission plate;
[0012] A slider, which is located at the bottom of the transmission plate and connected to the transmission plate, with the bottom of the slider extending into the groove and slidably connected to the side wall of the groove;
[0013] A drive motor is located on the side of the screw away from the placement frame. The drive motor is connected to the top of the support plate, and the output shaft of the drive motor is coaxially connected to the screw.
[0014] Preferably, the placement rack has multiple vertical slots, which are evenly distributed along the length of the placement rack. Each vertical slot is vertically arranged, and each vertical slot corresponds to one of the multiple abutment members.
[0015] Preferably, each of the abutments includes:
[0016] An abutment block, the abutment block being located within a vertical groove, the sidewall of the abutment block being used to contact the sidewall of the ceramic cylinder;
[0017] An abutment rod, one end of which is connected to the side wall of the abutment block, and the other end of which passes through the vertical groove and extends out of the vertical groove;
[0018] A spring is sleeved on the abutment rod, one end of the spring is connected to the side wall of the abutment block, and the other end of the spring is connected to the side wall of the vertical groove.
[0019] Preferably, the support plate is provided with a baffle, which is used to contact the transmission plate when the placement rack is transported to the set position.
[0020] Preferably, a thermally conductive pad is provided at the bottom of the vertical groove, the bottom of the thermally conductive pad is connected to the bottom wall of the vertical groove, and the top of the thermally conductive pad is used to contact the bottom of the ceramic cylinder.
[0021] Preferably, the bottom of the transmission plate is provided with a ball bearing, one side of which is connected to the transmission plate and the other side of which is slidably connected to the support plate.
[0022] Compared with the prior art, the beneficial effects of this utility model are:
[0023] 1. The ceramic cylinder baking rack of the present invention, through the transmission mechanism, after the ceramic cylinder is baked, the operator starts the drive source, thereby driving the transmission plate and the rack to move away from the baking oven, so that the rack is detached from the baking oven, thus eliminating the need for the operator to use tools such as furnace tongs to remove the rack, thereby making it less likely for the operator to come into contact with the baking oven and cause burns, thus improving safety.
[0024] 2. The ceramic cylinder baking rack uses ball bearings at the bottom of the transmission plate to convert the sliding friction between the transmission plate and the support plate into rolling friction, thereby reducing the friction between the transmission plate and the support plate, reducing the wear of the transmission plate, and extending the service life of the transmission plate. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0026] Figure 2 This is an exploded view of part of the structure of this utility model, mainly showing the slider;
[0027] Figure 3 This is a partial structural diagram of the present invention, mainly showing the ball bearing;
[0028] Figure 4 This is an exploded view of part of the structure of this utility model, mainly showing the flexible layer.
[0029] In the diagram: 1. Frame; 11. Baking oven; 2. Support plate; 21. Slide groove; 22. Baffle; 23. Ball bearing; 3. Transmission mechanism; 31. Transmission plate; 32. Drive source; 321. Screw; 322. Slider; 323. Drive motor; 4. Placement rack; 41. Vertical groove; 42. Heat-conducting pad; 5. Abutment part; 51. Abutment block; 52. Abutment rod; 53. Spring; 6. Flexible layer. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] In the description of this patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integrated connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.
[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" means two or more, unless otherwise explicitly specified.
[0034] Please see Figure 1-4 As shown, this utility model provides a technical solution for a ceramic cylinder baking rack:
[0035] A ceramic cylinder baking rack includes a baking oven 11 and a support plate 2 located on a frame 1. The baking oven 11 is fixedly connected to the frame 1. The horizontally arranged support plate 2 is located on one side of the baking oven 11 and is detachably connected to the baking oven 11 by bolts. The bottom of the support plate 2 is fixedly connected to the frame 1. The top of the support plate 2 is provided with a sliding groove 21, and the length direction of the sliding groove 21 is consistent with the length direction of the support plate 2.
[0036] A transmission mechanism 3 and a placement rack 4 are mounted on the support plate 2. The transmission mechanism 3 includes a drive source 32 and a transmission plate 31. The drive source 32 includes a drive motor 323, a screw 321, and a slider 322. The horizontally arranged transmission plate 31 is located on the side of the support part away from the baking oven 11. A threaded groove is formed on the side wall of the transmission plate 31, which runs horizontally through the transmission plate 31. A plurality of balls 23 are installed at the bottom of the transmission plate 31. The balls 23 are evenly distributed along the length of the transmission plate 31. One side of each ball 23 is rotatably connected to the bottom of the transmission plate 31, and the other side of each ball 23 is in contact with the top of the support plate 2. The drive motor 323 is located on the side of the support plate 2 away from the baking oven 11 and is fixedly connected to the support plate 2. The output shaft of the drive motor 323 is coaxially fixedly connected to the screw 321. The axial direction of the horizontally arranged screw 321 is consistent with the length direction of the support plate 2, and the end of the screw 321 away from the drive motor 323 is threaded through the transfer plate 31 and extends into the baking oven 11. The slider 322 is located at the bottom of the transfer plate 31, and the top of the slider 322 is fixedly connected to the bottom of the transfer plate 31. The bottom of the slider 322 extends into the slide groove 21 and is slidably connected to the side wall of the slide groove 21. The placement rack 4 is located on the side of the transfer plate 31 close to the baking oven 11, and the placement rack 4 is located at the top of the screw 321. There is a gap between the bottom of the placement rack 4 and the screw 321. One side of the placement rack 4 is detachably connected to the side wall of the transfer plate 31 by bolts. The placement rack 4 is used to place ceramic cylinders. The vertically arranged baffle 22 is located on the support plate 2. When the conveyor plate 31 drives the placement rack 4 to the set position, the side wall of the baffle 22 contacts the side wall of the conveyor plate 31, so that the conveyor plate 31 and the placement rack 4 are not easily over-transferred and collide with the baking oven 11, thereby limiting the conveyor plate 31.
[0037] The support plate 2 provides support for the transmission mechanism 3. After the baking oven 11 finishes processing the ceramic cylinder, the operator starts the drive motor 323. The output shaft of the drive motor 323 rotates, causing the screw 321 to rotate synchronously, which in turn causes the transmission plate 31 and the placement rack 4 to move synchronously. Through the slider 322 and the slide 21, the transmission plate 31 moves along the length of the slide 21, thereby causing the placement rack 4 to move synchronously. This allows the placement rack 4 to move away from the baking oven 11, so that the operator does not need to hold furnace tongs or other workpieces and reach into the baking oven 11 to remove the placement rack 4 and the ceramic cylinder. This makes it less likely for the operator to come into contact with the baking oven 11 and cause burns, thereby improving production safety. At the same time, it saves the operator's workload and improves production efficiency.
[0038] The placement rack 4 has multiple vertical slots 41, which are evenly distributed along the length of the placement rack 4. Each vertical slot 41 is vertically arranged, and each vertical slot 41 is equipped with a heat-conducting pad 42 and an abutment member 5. The horizontally arranged heat-conducting pad 42 is located on the bottom wall of the vertical slot 41, and the bottom of the heat-conducting pad 42 is fixedly connected to the bottom wall of the vertical slot 41. The top of the heat-conducting pad 42 is used to contact the bottom of the ceramic cylinder. The abutment member 5 includes an abutment block 51, an abutment rod 52, and a spring 53. The horizontally arranged abutment block 51 is arc-shaped, with the concave arc side of the abutment block 51 facing the ceramic cylinder and contacting the outer wall of the ceramic cylinder. A flexible layer 6 is installed on the concave arc side of the abutment block 51. The flexible layer 6 is made of a high-temperature resistant elastic material. One side of the flexible layer 6 is bonded to the abutment block 51, and the other side of the flexible layer 6 is used to contact the outer wall of the ceramic cylinder. The horizontally positioned abutment rod 52 is located on the side of the abutment plate away from the transmission plate 31, and one end of the abutment rod 52 passes through the vertical groove 41 and is fixedly connected to the side wall of the abutment plate. The spring 53 is sleeved on the abutment rod 52, and one end of the spring 53 is fixedly connected to the side wall of the abutment plate, while the other side of the spring 53 is fixedly connected to the side wall of the vertical groove 41.
[0039] Workers transfer ceramic cylinders into vertical grooves 41. Multiple ceramic cylinders can be processed simultaneously through multiple vertical grooves 41, improving production efficiency. When the ceramic cylinders are transferred into the vertical grooves 41, the bottom of the ceramic cylinders contacts the heat-conducting pads 42, thereby heating the ceramic cylinders evenly. At the same time, the elastic potential energy of the spring 53 is used to abut and limit the ceramic cylinders, improving their stability. This makes it less likely for the ceramic cylinders to collide with the placement rack 4 during transfer, thus improving the quality of the ceramic cylinders.
[0040] The working principle of this utility model is as follows:
[0041] This embodiment provides a ceramic cylinder baking rack. When processing the ceramic cylinder, the operator transfers the ceramic cylinder into the vertical groove 41. The elastic potential energy of the spring 53 abuts and limits the ceramic cylinder, improving its stability and preventing it from moving around and being damaged during transport. Then, the operator starts the drive motor 323. The output shaft of the drive motor 323 rotates, causing the screw 321 to rotate synchronously. Through the slide groove 21 and the slider 322, the transfer plate 31 drives the rack 4 to move towards the baking oven 11. When the rack 4 is transferred to the set position, the side wall of the transfer plate 31 contacts the side wall of the baffle 22, thereby abutting and limiting the transfer plate 31. At this time, the operator processes the ceramic cylinder on the rack 4 through the baking oven 11.
[0042] After the ceramic cylinder is processed, the worker starts the drive motor 323. The output shaft of the drive motor 323 rotates, causing the screw 321 to rotate synchronously, thereby causing the transmission plate 31 and the placement rack 4 to move synchronously. Through the slider 322 and the slide 21, the transmission plate 31 and the placement rack 4 move along the length of the slide 21, thereby causing the placement rack 4 to detach from the baking oven 11. This eliminates the need for workers to use tools such as furnace tongs to remove the placement rack 4 and the ceramic cylinder, thus making it less likely for workers to come into contact with the baking oven 11 and suffer burns, and improving production safety.
[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A ceramic cylinder baking rack, comprising a frame (1), a baking oven (11) and a rack (4) disposed on the frame (1), the rack (4) being located inside the baking oven (11) and connected to the baking oven (11), characterized in that: The placement rack (4) is provided with an abutment (5), the frame (1) is provided with a support plate (2), the support plate (2) is located on one side of the baking oven (11) and connected to the baking oven (11), and the support plate (2) is provided with a transmission mechanism (3). The transmission mechanism (3) includes: The transmission plate (31) is located on one side of the placement rack (4) and connected to the support frame. The bottom of the transmission plate (31) is slidably connected to the top of the support plate (2). The transmission plate (31) has threaded holes. A drive source (32) is located on one side of a transmission plate (31), the drive source (32) is connected to the transmission plate (31) and is used to drive the transmission plate (31) to move in a direction closer to or away from the baking oven (11).
2. The ceramic cylinder baking rack according to claim 1, characterized in that: The top of the support plate (2) is provided with a sliding groove (21), and the driving source (32) includes: The screw (321) has an axial direction that is consistent with the length direction of the support plate (2), and the screw (321) is threadedly connected to the threaded hole on the transmission plate (31). The slider (322) is located at the bottom of the transmission plate (31) and connected to the transmission plate (31). The bottom of the slider (322) extends into the groove (21) and is slidably connected to the side wall of the groove (21). The drive motor (323) is located on the side of the screw (321) away from the placement frame (4). The drive motor (323) is connected to the top of the support plate (2). The output shaft of the drive motor (323) is coaxially connected to the screw (321).
3. The ceramic cylinder baking rack according to claim 1, characterized in that: The placement rack (4) has multiple vertical slots (41) evenly distributed along the length of the placement rack (4). Each vertical slot (41) is vertically arranged, and each vertical slot (41) corresponds to one of the multiple abutting parts (5).
4. The ceramic cylinder baking rack according to claim 3, characterized in that: Each of the aforementioned abutments (5) includes: Abutting block (51) is located in a vertical groove (41), and the sidewall of the abutting block (51) is used to contact the sidewall of the ceramic cylinder. Abutting rod (52), one end of the abutting rod (52) shaft is connected to the side wall of the abutting block (51), and the other end of the abutting block (51) extends out of the vertical groove (41) after passing through the vertical groove (41); A spring (53) is sleeved on the abutment rod (52). One end of the spring (53) is connected to the side wall of the abutment block (51), and the other end of the spring (53) is connected to the side wall of the vertical groove (41).
5. The ceramic cylinder baking rack according to claim 1, characterized in that: A baffle (22) is provided on the support plate (2). When the placement rack (4) is transported to the set position, the baffle (22) is used to contact the transmission plate (31).
6. The ceramic cylinder baking rack according to claim 3, characterized in that: A heat-conducting pad (42) is provided at the bottom of the vertical groove (41). The bottom of the heat-conducting pad (42) is connected to the bottom wall of the vertical groove (41), and the top of the heat-conducting pad (42) is used to contact the bottom of the ceramic cylinder.
7. The ceramic cylinder baking rack according to claim 1, characterized in that: The bottom of the transmission plate (31) is provided with a ball (23), one side of the ball (23) is connected to the transmission plate (31), and the other side of the ball (23) is slidably connected to the support plate (2).