Electric pedal motor

By using a connection method that combines flat and inclined guide surfaces, the installation process of the electric pedal motor is simplified, the problem of numerous connecting parts between the motor shaft and the rotating shaft is solved, a stable connection and protection effect are achieved, and production costs are reduced.

CN223540380UActive Publication Date: 2025-11-11GUANGZHOU CHANGYI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422994640.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-11
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The existing electric pedals for automobiles have many components in the connection structure between the motor shaft and the rotating shaft, making assembly complex and posing a risk of loose screws, resulting in high production costs and functional failure.

Method used

The connection method adopts a flat position and inclined guide surface. The flat position of the motor shaft and the connector and the rotating shaft are combined with the inclined guide surface design to simplify the installation process and enhance the connection stability. The motor assembly is protected by a sealing ring.

Benefits of technology

It reduces the number of installation parts, simplifies the assembly process, lowers production costs, improves the stability and protective effect of the connection, and avoids the risks caused by loose screws.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric pedal motor, comprising a motor, the output end of which is provided with a motor shaft; a mounting hole is formed in the bottom plate, and the motor is mounted at the position of the mounting hole of the bottom plate; the rotating shaft is mounted in the mounting hole, and one end, connected with the motor shaft, of the rotating shaft is provided with a first inner flat position; the connecting piece is installed between the motor shaft and the rotating shaft, a second inner flat position is arranged at the end, close to the motor shaft, of the connecting piece, a first outer flat position is arranged at the end, close to the rotating shaft, of the connecting piece, and a second outer flat position is arranged on the motor shaft; the motor shaft and the connecting piece are connected in a matched mode through the second outer flat position and the second inner flat position, and the connecting piece and the rotating shaft are connected in a matched mode through the first outer flat position and the first inner flat position. Due to the fact that the motor shaft, the connecting piece and the rotating shaft are connected through the flat positions in a matched mode, parts used for installation are reduced, the installation technology is simplified, and the risk of separation between the parts is small.
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Description

Technical Field

[0001] This utility model relates to the field of automotive parts technology, and in particular to an electric pedal motor. Background Technology

[0002] With the development of the automotive industry and consumers' increasing pursuit of driving comfort and convenience, electric car pedals have been widely used as a convenient facility to assist in getting in and out of vehicles. However, existing electric car pedals face many challenges in the design and manufacturing process, especially in the connection method between the motor shaft and the rotating shaft.

[0003] Traditional connection methods typically rely on screw-locking structures, where the motor shaft is connected to the rotating shaft via a locking block and secured with screws. While this method enables mechanical transmission between the motor shaft and the rotating shaft, it results in high production costs due to the need for numerous components and a complex assembly process. Furthermore, this connection method requires high precision in the machining of parts and carries the risk of functional failure due to insufficient screw tightening or loosening of screws over long-term use. Utility Model Content

[0004] This application provides an electric pedal motor that solves the technical problem of numerous parts and complex assembly in the existing motor shaft and rotating shaft connection structure.

[0005] This application provides an electric pedal motor, comprising:

[0006] An electric motor, wherein a motor shaft is provided at the output end of the motor;

[0007] A base plate, wherein mounting holes are provided on the base plate, and the motor is mounted on the mounting holes on the base plate;

[0008] A rotating shaft is installed in the mounting hole, and a first inner flat part is provided at the end of the rotating shaft that is connected to the motor shaft;

[0009] A connector is installed between a motor shaft and a rotating shaft. The connector has a second inner flat portion at one end near the motor shaft and a first outer flat portion at one end near the rotating shaft. The motor shaft has a second outer flat portion. The motor shaft and the connector are connected by the second outer flat portion and the second inner flat portion. The connector and the rotating shaft are connected by the first outer flat portion and the first inner flat portion.

[0010] In some embodiments, the electric pedal motor further includes a rotating arm, a third outer flat portion is provided at one end of the rotating shaft near the rotating arm, a third inner flat portion is provided at the connection between the rotating arm and the rotating shaft, and the rotating shaft and the rotating arm are connected by the third outer flat portion and the third inner flat portion.

[0011] In some embodiments, the rotating arm and the connecting member are fixedly connected by screws.

[0012] In some embodiments, the end of the connector near the rotating shaft is a forked structure, the outer side of the connector is provided with a first inclined guide surface, the end of the rotating shaft near the connector is provided with a second inclined guide surface, the second inclined guide surface is adjacent to the first inner flat part, the first inclined guide surface and the second inclined guide surface are configured to cooperate, and the screw can operably pull the connector inward into the rotating shaft.

[0013] In some embodiments, a cover plate is provided between the motor and the base plate, the cover plate and the base plate are fixedly connected by screws, and the rotating shaft and the cover plate are engaged by bearings.

[0014] In some embodiments, a first sealing ring is provided between the motor and the cover plate, and a second sealing ring is provided between the cover plate and the base plate.

[0015] In some embodiments, a pivot cover is installed on the side of the base plate corresponding to the rotating arm, a third sealing ring is provided between the pivot cover and the base plate, and the rotating shaft and the pivot cover are engaged by a bearing.

[0016] The beneficial effects of this application are as follows:

[0017] When installing the motor, the shaft is mounted on the base plate, and then the connector is inserted into the shaft to make the first outer flat part and the first inner flat part mate. Finally, the motor shaft is mated with the connector to make the second outer flat part and the second inner flat part mate. This reduces the number of parts used in the installation, simplifies the installation process, and minimizes the risk of parts coming apart.

[0018] After connecting the motor shaft, connector, and rotating shaft, fix the connector and rotating arm together with screws. Pull the connector inward into the rotating shaft. With the cooperation of the first and second inclined guide surfaces, the bifurcated structure of the connector will hug inward, thereby the connector will hug the motor shaft tightly and reduce the rotational play of the motor shaft.

[0019] By installing sealing rings between the motor and the cover plate, between the cover plate and the base plate, and between the shaft cover and the base plate, waterproof and sandproof effects are achieved, protecting the motor shaft, connecting parts, and shaft. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model.

[0021] Figure 1 A side sectional view of an electric pedal motor provided in this application;

[0022] Figure 2 An exploded view of an electric pedal motor provided in this application;

[0023] Figure 3 This is a schematic diagram of the structure of the motor in this application;

[0024] Figure 4 This is a schematic diagram of the structure of the rotating shaft in this application;

[0025] Figure 5 This is a schematic diagram of the connector structure in this application;

[0026] Figure 6 This is a schematic diagram of the base plate in this application.

[0027] Wherein, 1-motor; 2-motor shaft; 3-base plate; 4-mounting hole; 5-rotating shaft; 6-first inner flat part; 7-connecting piece; 8-second inner flat part; 9-first outer flat part; 10-second outer flat part; 11-rotating arm; 12-third outer flat part; 13-third inner flat part; 14-first inclined guide surface; 15-second inclined guide surface; 16-cover plate; 17-first sealing ring; 18-second sealing ring; 19-rotating shaft cover; 20-third sealing ring. Detailed Implementation

[0028] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0029] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of this application are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0030] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.

[0031] This application provides an electric pedal motor, which solves the technical problem of numerous parts and complex assembly in the existing motor shaft and rotating shaft connection structure.

[0032] The technical solution in this application is to solve the above-mentioned technical problems, and the general idea is as follows:

[0033] like Figures 1-5 As shown, this application provides an electric pedal motor, comprising:

[0034] Motor 1, wherein a motor shaft 2 is provided at the output end of motor 1;

[0035] The base plate 3 is provided with mounting holes 4, and the motor 1 is installed in the mounting holes 4 of the base plate 3;

[0036] A rotating shaft 5 is installed in the mounting hole 4, and a first inner flat part 6 is provided at the end of the rotating shaft 5 that is connected to the motor shaft 2;

[0037] Connector 7 is installed between motor shaft 2 and rotating shaft 5. One end of connector 7 near motor shaft 2 is provided with a second inner flat part 8, and the other end of connector 7 near rotating shaft 5 is provided with a first outer flat part 9. A second outer flat part 10 is provided on motor shaft 2. Motor shaft 2 and connector 7 are connected by the second outer flat part 10 and the second inner flat part 8. Connector 7 and rotating shaft 5 are connected by the first outer flat part 9 and the first inner flat part 6.

[0038] When installing motor 1, the rotating shaft 5 is installed on the base plate 3, and then the connector 7 is inserted into the rotating shaft 5 so that the first outer flat part 9 and the first inner flat part 6 are engaged. Finally, the motor shaft 2 of motor 1 is engaged with the connector 7 so that the second outer flat part 10 and the second inner flat part 8 are engaged. This reduces the number of parts used in the installation, simplifies the installation process, and reduces the risk of parts detaching.

[0039] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0040] Preferred, such as Figure 1 , Figure 2 As shown, the electric pedal motor also includes a rotating arm 11. A third outer flat portion 12 is provided at one end of the rotating shaft 5 near the rotating arm 11, and a third inner flat portion 13 is provided at the connection between the rotating arm 11 and the rotating shaft 5. The rotating shaft 5 and the rotating arm 11 are connected by the third outer flat portion 12 and the third inner flat portion 13. The rotating arm 11 is fixedly connected to the connecting piece 7 by screws. A through hole for the screw to pass through is provided on the rotating shaft 5. Figure 4 , Figure 5As shown, the connector 7 has a forked structure at one end near the rotating shaft 5. The outer side of the connector 7 is provided with a first inclined guide surface 14, and the rotating shaft 5 is provided with a second inclined guide surface 15 at one end near the connector 7. The second inclined guide surface 15 is adjacent to the first inner flat part 6. The first inclined guide surface 14 and the second inclined guide surface 15 are configured to cooperate. The screw can operably pull the connector 7 into the rotating shaft 5.

[0041] After connecting the motor shaft 2, connector 7, and rotating shaft 5, connect connector 7 and rotating arm 11 with screws. Pull connector 7 into rotating shaft 5. With the cooperation of the first inclined guide surface 14 and the second inclined guide surface 15, the bifurcated structure of connector 7 is tightened inward, thereby tightening motor shaft 2 and reducing rotational play of motor shaft 2.

[0042] Preferred, such as Figure 1 , Figure 2 , Figure 6 As shown, a cover plate 16 is provided between the motor 1 and the base plate 3. The cover plate 16 and the base plate 3 are fixedly connected by screws. The rotating shaft 5 is engaged with the cover plate 16 through a bearing. A first sealing ring 17 is provided between the motor 1 and the cover plate 16, and a second sealing ring 18 is provided between the cover plate 16 and the base plate 3. The first sealing ring 17 and the second sealing ring 18 are O-rings. Figure 6 As shown, a rotating shaft cover 19 is installed on one side of the base plate 3 corresponding to the rotating arm 11. A third sealing ring 20 is provided between the rotating shaft cover 19 and the base plate 3. The third sealing ring 20 is a star-shaped sealing ring. The rotating shaft 5 and the rotating shaft cover 19 are connected by a bearing. A gasket is provided between the star-shaped sealing ring and the bearing.

[0043] By setting sealing rings between the motor 1 and the cover plate 16, between the cover plate 16 and the base plate 3, and between the shaft cover 19 and the base plate 3, waterproof and sandproof effects are achieved, protecting the motor shaft 2, the connecting piece 7, and the shaft 5. The upper and lower double bearings make the shaft 5 rotate more smoothly while maintaining better coaxiality.

[0044] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0045] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. An electric pedal motor, characterized in that, include: An electric motor, wherein a motor shaft is provided at the output end of the motor; A base plate, wherein mounting holes are provided on the base plate, and the motor is mounted on the mounting holes on the base plate; A rotating shaft is installed in the mounting hole, and a first inner flat part is provided at the end of the rotating shaft that is connected to the motor shaft; A connector is installed between a motor shaft and a rotating shaft. The connector has a second inner flat portion at one end near the motor shaft and a first outer flat portion at one end near the rotating shaft. The motor shaft has a second outer flat portion. The motor shaft and the connector are connected by the second outer flat portion and the second inner flat portion. The connector and the rotating shaft are connected by the first outer flat portion and the first inner flat portion.

2. The electric pedal motor as described in claim 1, characterized in that, It also includes a rotating arm, wherein a third outer flat part is provided at one end of the rotating shaft near the rotating arm, and a third inner flat part is provided at the connection between the rotating arm and the rotating shaft, and the rotating shaft and the rotating arm are connected by the third outer flat part and the third inner flat part.

3. The electric pedal motor as described in claim 2, characterized in that, The rotating arm and the connecting piece are fixedly connected by screws.

4. The electric pedal motor as described in claim 3, characterized in that, The connector has a forked structure at one end near the shaft. The outer side of the connector is provided with a first inclined guide surface, and the shaft is provided with a second inclined guide surface at one end near the connector. The second inclined guide surface is adjacent to the first inner flat part. The first and second inclined guide surfaces are configured to cooperate with each other. The screw can operably pull the connector inward into the shaft.

5. The electric pedal motor as described in claim 1, characterized in that, A cover plate is provided between the motor and the base plate. The cover plate and the base plate are fixedly connected by screws. The rotating shaft and the cover plate are engaged by bearings.

6. The electric pedal motor as described in claim 5, characterized in that, A first sealing ring is provided between the motor and the cover plate, and a second sealing ring is provided between the cover plate and the base plate.

7. The electric pedal motor as described in claim 1, characterized in that, A pivot cover is installed on the side of the base plate corresponding to the rotating arm. A third sealing ring is provided between the pivot cover and the base plate. The rotating shaft and the pivot cover are connected by a bearing.