Chip cleaning machine frame welding auxiliary equipment

By using independent positioning mechanisms and assembly positioning mechanisms to precisely position the chip cleaning machine frame, the problem of poor positioning accuracy is solved, enabling an efficient and deformation-free welding process and improving the processing quality of the frame.

CN223544485UActive Publication Date: 2025-11-14WELL TECH ELECTRONIC TECH CHANGZHOU CO LTD
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Patent Information

Application Number
CN202423167472.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-14
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The poor positioning accuracy of existing chip cleaning machine frames makes them prone to deformation during the welding process, affecting the quality and efficiency of the finished product.

Method used

The system employs independent positioning mechanisms and assembly positioning mechanisms to precisely position the four frame components. Through components such as support frames, positioning parts, and positioning columns, it ensures the verticality and parallelism of the parts and avoids welding deformation.

Benefits of technology

This improved the processing quality and efficiency of the frame, ensured the positioning accuracy between components, avoided welding deformation, and enhanced the overall quality of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to chip cleaning machine frame welding auxiliary equipment which comprises independent positioning mechanisms used for positioning four part frames respectively and an assembly positioning mechanism used for conducting combined positioning on the four part frames, and each independent positioning mechanism comprises a supporting frame and a positioning piece installed on the corresponding supporting frame. The assembly positioning mechanism comprises a base and a positioning stand column installed on the base. The positioning precision of all parts can be guaranteed, the problem of welding deformation is effectively avoided, and the machining quality and the machining efficiency of the frame are improved.
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Description

Technical Field

[0001] This utility model belongs to the field of chip cleaning machine processing equipment, specifically relating to a chip cleaning machine frame welding auxiliary equipment. Background Technology

[0002] The chip cleaning machine's frame is composed of four parts, located at the front, back, left, and right, forming a complete frame structure. Each part is assembled from several components. Currently, the manufacturing process involves manual assembly and positioning, followed by welding the components together. This positioning method is not only time-consuming and labor-intensive, but also fails to guarantee the perpendicularity and parallelism between components during assembly, resulting in poor positioning accuracy. Furthermore, welding deformation is highly likely after assembly, directly affecting the quality of the finished frame. Utility Model Content

[0003] The purpose of this invention is to provide an auxiliary device for welding the frame of a chip cleaning machine, so as to solve the problem of poor frame positioning accuracy.

[0004] The chip cleaning machine frame welding auxiliary equipment of this utility model is implemented as follows:

[0005] A chip cleaning machine frame welding auxiliary device includes independent positioning mechanisms for positioning four frame parts, and an assembly positioning mechanism for assembling and positioning the four frame parts.

[0006] The independent positioning mechanism includes a support frame and a positioning component installed on the corresponding support frame. The assembly positioning mechanism includes a base and a positioning column installed on the base.

[0007] Furthermore, the independent positioning mechanism I for positioning part of the frame I includes a support frame I and a positioning component I mounted on the support frame I;

[0008] The support frame I includes an outer frame I and an inner beam I arranged horizontally or vertically within the outer frame I;

[0009] The positioning component I includes an integrated L-shaped positioning seat I, a split L-shaped positioning seat I, a positioning plate I, a positioning block I, a stop block I, and a positioning pin I.

[0010] Furthermore, the split L-shaped positioning seat I includes a base plate I, a side plate I located on one side of the base plate I, and a support plate I located on the outside of the side plate I.

[0011] Furthermore, the independent positioning mechanism II for positioning part of the frame II includes a support frame II and a positioning component II mounted on the support frame II;

[0012] The support frame II includes an outer frame II, an inner beam II disposed within the outer frame II and arranged horizontally or longitudinally, and an outer beam II disposed outside the outer frame II and arranged longitudinally.

[0013] The positioning component II includes an integrated L-shaped positioning seat II, a split L-shaped positioning seat II, a positioning plate II, and a stop block II;

[0014] The stop block II is set on the corresponding positioning plate II and works in conjunction with the positioning plate II.

[0015] Furthermore, the split L-shaped positioning seat II includes a base plate II, a side plate II located on one side of the base plate II, and a support plate II located on the outside of the side plate II or at the bottom of the base plate II.

[0016] Furthermore, the independent positioning mechanism III for positioning part of the frame III includes a support frame III and a positioning component III mounted on the support frame III;

[0017] The support frame Ⅲ includes an outer frame Ⅲ and an inner beam Ⅲ disposed within the outer frame Ⅲ and arranged laterally or longitudinally;

[0018] The positioning component Ⅲ includes an integrated L-shaped positioning seat Ⅲ, a stop block Ⅲ, and a positioning plate Ⅲ. The stop block Ⅲ is located on the outside of the corresponding integrated L-shaped positioning seat Ⅲ, and the positioning plate Ⅲ is disposed on the corresponding integrated L-shaped positioning seat Ⅲ.

[0019] Furthermore, the independent positioning mechanism IV for positioning part of the frame IV includes a support frame IV and a positioning component IV mounted on the support frame IV;

[0020] The support frame IV includes an outer frame IV and an inner beam IV located within the outer frame IV and arranged laterally or longitudinally;

[0021] The positioning component IV includes an integrated L-shaped positioning seat IV, a positioning plate IV, and a stop block IV, with the stop block IV disposed on the corresponding positioning plate IV.

[0022] Furthermore, the positioning columns include at least two positioning columns I arranged longitudinally and at least two positioning columns II arranged laterally, and a pad is provided on the inner side of the positioning column I.

[0023] Furthermore, the base and the positioning column are each provided with a number of mounting holes evenly distributed.

[0024] After adopting the above technical solution, the beneficial effects of this utility model are as follows:

[0025] This invention firstly uses four independent positioning mechanisms to individually assemble and position the four frame parts, and then uses an assembly positioning mechanism to assemble and position the four frame parts, ensuring the positioning accuracy of each component, effectively avoiding welding deformation, and improving the processing quality and efficiency of the frame. Attached Figure Description

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0027] Figure 1 This is a structural diagram of the independent positioning mechanism I of the chip cleaning machine frame welding auxiliary equipment according to a preferred embodiment of this utility model;

[0028] Figure 2 This is a positioning state diagram of the independent positioning mechanism I of the chip cleaning machine frame welding auxiliary equipment according to a preferred embodiment of this utility model;

[0029] Figure 3 This is a structural diagram of the independent positioning mechanism II of the chip cleaning machine frame welding auxiliary equipment according to a preferred embodiment of this utility model;

[0030] Figure 4 This is a positioning state diagram of the independent positioning mechanism II of the chip cleaning machine frame welding auxiliary equipment according to a preferred embodiment of this utility model;

[0031] Figure 5 This is a structural diagram of the independent positioning mechanism III of the chip cleaning machine frame welding auxiliary equipment according to a preferred embodiment of this utility model;

[0032] Figure 6 This is a positioning state diagram of the independent positioning mechanism III of the chip cleaning machine frame welding auxiliary equipment according to a preferred embodiment of this utility model;

[0033] Figure 7 This is a structural diagram of the independent positioning mechanism IV of the chip cleaning machine frame welding auxiliary equipment according to a preferred embodiment of this utility model;

[0034] Figure 8 This is a positioning state diagram of the independent positioning mechanism IV of the chip cleaning machine frame welding auxiliary equipment according to a preferred embodiment of this utility model;

[0035] Figure 9 This is a structural diagram of the assembly positioning mechanism of the chip cleaning machine frame welding auxiliary equipment according to a preferred embodiment of the present invention;

[0036] Figure 10 This is a positioning state diagram of the assembly positioning mechanism of the chip cleaning machine frame welding auxiliary equipment according to a preferred embodiment of the present invention;

[0037] In the diagram: Independent positioning mechanism I1, outer frame I11, inner beam I12, support column I13, integrated L-shaped positioning seat I14, split L-shaped positioning seat I15, base plate I15-1, side plate I15-2, support plate I15-3, positioning plate I16, positioning block I17, stop block I18, positioning pin I19, independent positioning mechanism II2, outer frame II21, inner beam II22, outer beam II23, support column II24, integrated L-shaped positioning seat II25, split L-shaped positioning seat II26, base plate II26-1, side plate II26-2, support plate II26-3, positioning... Positioning plate II27, stop block II28, independent positioning mechanism III3, outer frame III31, inner beam III32, support column III33, integrated L-shaped positioning seat III34, stop block III35, positioning plate III36, independent positioning mechanism IV4, outer frame IV41, inner beam IV42, support column IV43, integrated L-shaped positioning seat IV44, positioning plate IV45, stop block IV46, assembly positioning mechanism 5, base 51, positioning column I 52, positioning column II 53, pad 54, mounting hole 55, partial frame I 61, partial frame II 62, partial frame III 63, partial frame IV 64. Detailed Implementation

[0038] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0039] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0040] The chip cleaning machine frame applicable to this utility model includes partial frame I 61, partial frame II 62, partial frame III 63 and partial frame IV 64. The four partial frames can be combined to form a complete frame assembly. Specifically, during assembly, partial frame I 61 is located on the left side, partial frame II 62 is located on the right side, partial frame III 63 is located on the front side, and partial frame IV 64 is located on the rear side, thereby forming the frame assembly.

[0041] like Figure 1-10As shown, a chip cleaning machine frame welding auxiliary equipment includes independent positioning mechanisms for positioning four parts of the frame, and an assembly positioning mechanism 5 for assembling and positioning the four parts of the frame. The independent positioning mechanisms include support frames and positioning components installed on the corresponding support frames. The assembly positioning mechanism 5 includes a base 51 and positioning columns installed on the base 51.

[0042] The four frame sections each employ a corresponding independent positioning mechanism to position the components of each frame section. After welding, the four frame sections are placed on the assembly positioning mechanism 5 for positioning, so that they can be assembled and welded into a frame assembly.

[0043] Partial frame I61 includes a frame shape composed of multiple horizontal and vertical bars. In order to support and position these horizontal and vertical bars, an independent positioning mechanism I1 for positioning partial frame I61 includes a support frame I and a positioning component I mounted on the support frame I.

[0044] The support frame I includes an outer frame I11 and an inner beam I12 arranged horizontally or vertically within the outer frame I11.

[0045] In order to stably place the entire support frame I, support columns I13 are respectively installed at the four corners of the outer frame I11.

[0046] Positioning components I are respectively arranged on the outer frame I11 and the inner beam I12.

[0047] Specifically, positioning component I includes an integrated L-shaped positioning seat I14, a split L-shaped positioning seat I15, a positioning plate I16, a positioning block I17, a stop block I18, and a positioning pin I19.

[0048] An integrated L-shaped positioning seat I14 is mounted on the inner beam I12 with its opening facing rearward, and is used to position the crossbars inside part of the frame I61; a split L-shaped positioning seat I15 is mounted on the outer frame I11, and is used to position the crossbars and longitudinal bars on the periphery of part of the frame I61; a positioning plate I16 is mounted on the inner beam I12 and placed under the two wider longitudinal bars inside part of the frame I61 to ensure its positioning height; a positioning block I17 is mounted on the inner beam I12 and is used to position the sides of the two wider longitudinal bars inside part of the frame I61; a stop block I18 is located on a split L-shaped positioning seat I15 at the left front corner to position the left front side of part of the frame I61; a positioning pin I19 is used to position intersecting crossbars and longitudinal bars, and is used to position them by inserting the positioning pin I19 into the corresponding through holes on the intersecting crossbars and longitudinal bars.

[0049] To ensure the stability of the positioning of the outer horizontal and vertical bars of part of the frame I61, the split L-shaped positioning seat I15 includes a base plate I15-1, a side plate I15-2 located on one side of the base plate I15-1, and a support plate I15-3 located on the outside of the side plate I15-2.

[0050] The split L-shaped positioning seats I15 on the left and right sides open to the right, and the split L-shaped positioning seats I15 on the front and rear sides open to the rear. The support plate I15-3 is connected to the corresponding base plate I15-1, side plate I15-2 and support frame I to ensure the stability of the split L-shaped positioning seats I15.

[0051] Not all split-type L-shaped positioning seats I15 are equipped with support plates I15-3. Some split-type L-shaped positioning seats I15 do not have support plates I15-3 in order to avoid some frames I61.

[0052] Partial frame II 62 includes a frame shape composed of multiple crossbars and longitudinal bars. In order to support and position these crossbars and longitudinal bars, an independent positioning mechanism II 2 for positioning partial frame II 62 includes a support frame II and a positioning component II mounted on the support frame II.

[0053] The support frame II includes an outer frame II 21, an inner beam II 22 arranged in the outer frame II 21 in a horizontal or vertical manner, and an outer beam II 23 arranged in the outer frame II 21 in a vertical manner.

[0054] Among them, the front and rear ends of the left and right sides of some frame II 62 are provided with outwardly protruding outer frame II, and the outer beam II 23 is used to install the positioning component II for positioning the outer frame II.

[0055] In order to stably place the entire support frame II, support columns II24 are respectively installed at the four corners of the outer frame II21.

[0056] Specifically, the positioning component II includes an integrated L-shaped positioning seat II 25, a split L-shaped positioning seat II 26, a positioning plate II 27, and a stop block II 28.

[0057] An integrated L-shaped positioning seat II25 is installed on the inner beam II22 to position the two thinner longitudinal bars inside part of the frame II62; a split L-shaped positioning seat II26 is installed on the outer frame II21, inner beam II22 and outer beam II23 to position the longitudinal and transverse bars of part of the frame II62 respectively; a positioning plate II27 is installed on the outer frame II21 and inner beam II22, and is placed under the rear transverse bar and right longitudinal bar of part of the frame II62 and the wider longitudinal bar inside part of the frame II62 to position its height.

[0058] The stop block II 28 is set on the corresponding positioning plate II 27 and works in conjunction with the positioning plate II 27. The stop block is set on a positioning plate II 27 at the right rear corner of the outer frame II 21 to position the inner side of the rear crossbar of part of the outer perimeter of the frame II 62.

[0059] To ensure the stability of the split L-shaped positioning seat II26, the split L-shaped positioning seat II26 includes a base plate II26-1, a side plate II26-2 located on one side of the base plate II26-1, and a support plate II26-3 located outside the side plate II26-2 or at the bottom of the base plate II26-1.

[0060] Some split L-shaped positioning seats II26 have their support plates II26-3 located below the corresponding base plate II26-1, some are located outside the corresponding side plate II26-2, and some are located outside the corresponding base plate II26-1 and side plate II26-2 and connected to the support frame II. The specific method can be selected according to the needs.

[0061] Not all split-type L-shaped positioning seats II26 are equipped with support plates II26-3. Support plates II26-3 can be selectively installed as needed.

[0062] The use of a split L-shaped positioning seat allows for adjustment of the side plate position as needed, enabling precise positioning of the side of components and providing greater versatility.

[0063] Partial frame Ⅲ63 includes a frame shape composed of multiple crossbars and longitudinal bars. In order to support and position these crossbars and longitudinal bars, an independent positioning mechanism Ⅲ3 for positioning partial frame Ⅲ63 includes a support frame Ⅲ and a positioning component Ⅲ mounted on the support frame Ⅲ.

[0064] The support frame Ⅲ includes an outer frame Ⅲ31 and an inner beam Ⅲ32 arranged in the outer frame Ⅲ31 in a horizontal or vertical manner.

[0065] In order to stably place the entire support frame Ⅲ, support columns Ⅲ33 are respectively installed at the four corners of the outer frame Ⅲ31.

[0066] Specifically, the positioning component III includes an integrated L-shaped positioning seat III34, a stop block III35, and a positioning plate III36. The stop block III35 is located on the outside of the corresponding integrated L-shaped positioning seat III34, and the positioning plate III36 is set on the corresponding integrated L-shaped positioning seat III34.

[0067] An integrated L-shaped positioning seat Ⅲ34 is installed on the outer frame Ⅲ31 and the inner beam Ⅲ32 to position the horizontal and vertical members of part of the frame Ⅲ63; a stop block Ⅲ35 is located on the rear side of the outer frame Ⅲ31 and corresponds to the integrated L-shaped positioning seat Ⅲ34 to position the rear end of each vertical member of part of the frame Ⅲ63; a positioning plate Ⅲ36 is installed on the integrated L-shaped positioning seat Ⅲ34 of a transverse inner beam Ⅲ32 to position the height of a horizontal member inside part of the frame Ⅲ63.

[0068] Partial frame IV64 includes a frame shape composed of multiple crossbars and longitudinal bars. In order to support and position these crossbars and longitudinal bars, an independent positioning mechanism IV4 for positioning partial frame IV64 includes a support frame IV and a positioning component IV mounted on the support frame IV.

[0069] The support frame IV includes an outer frame IV41 and an inner beam IV42 located within the outer frame IV41 and arranged laterally or longitudinally.

[0070] In order to stably place the entire support frame IV, support columns IV43 are respectively installed at the four corners of the outer frame IV41.

[0071] Specifically, the positioning component IV includes an integrated L-shaped positioning seat IV44, a positioning plate IV45, and a stop block IV46, with the stop block IV46 mounted on the corresponding positioning plate IV45.

[0072] An integrated L-shaped positioning seat IV44 is installed on the outer frame IV41 and the inner beam IV42 to position the left longitudinal bar, the inner cross bar and the longitudinal bar on the periphery of part of the frame IV64; a positioning plate IV45 is installed on the outer frame IV41 and the inner beam IV42 to position the front end of the rear cross bar, the right longitudinal bar and the left longitudinal bar on the periphery of part of the frame IV64, as well as the front end of the cross bar and the longitudinal bar inside part of the frame IV64; a stop block IV46 is located on the corresponding positioning plate IV45 to position the end and side of the longitudinal bar.

[0073] In order to assemble the four frame parts into a frame assembly, the positioning columns include at least two positioning columns I 52 arranged longitudinally and at least two positioning columns II 53 arranged laterally, and the inner side of the positioning column I 52 is provided with a pad 54.

[0074] Because the longitudinal members of the left-side frame I61 protrude outwards, a pad 54 is provided to avoid the longitudinal members, but this does not guarantee the accuracy of the positioning of the left-side frame I61.

[0075] The longitudinally arranged positioning column I 52 ensures the accuracy of the frame assembly in the left and right directions, while the transversely arranged positioning column II 53 ensures the accuracy of the frame assembly in the front and back directions.

[0076] To facilitate moving the position of the positioning column as needed, and to allow auxiliary components such as pads 54 to be installed at any position on the positioning column, a number of mounting holes 55 are evenly provided on the base 51 and the positioning column respectively.

[0077] When processing the frame of a chip cleaning machine, the components required for each part of the frame are first placed on the corresponding independent positioning mechanism to accurately position each component. Then, the components are welded together to form a partial frame. Due to the function of the independent positioning mechanism, the welded partial frame will not have welding deformation problems, which can ensure the parallelism and perpendicularity between components, as well as the quality of the product, and effectively improve processing efficiency.

[0078] After each frame component is welded, it is placed on the assembly positioning mechanism 5 to assemble and weld the four frame components. The positioning columns on the assembly positioning mechanism 5 effectively ensure the positioning accuracy of the four frame components, preventing welding deformation and further guaranteeing product quality and improving processing efficiency.

[0079] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A chip cleaning machine frame welding auxiliary device, characterized in that, It includes independent positioning mechanisms for positioning the four component frames, and an assembly positioning mechanism (5) for assembling and positioning the four component frames. The independent positioning mechanism includes a support frame and a positioning component installed on the corresponding support frame. The assembly positioning mechanism (5) includes a base (51) and a positioning column installed on the base (51).

2. The chip cleaning machine frame welding auxiliary equipment according to claim 1, characterized in that, The independent positioning mechanism I (1) for positioning part of frame I (61) includes a support frame I and a positioning component I mounted on the support frame I; The support frame I includes an outer frame I (11) and an inner beam I (12) arranged in the outer frame I (11) in a horizontal or vertical manner; The positioning component I includes an integrated L-shaped positioning seat I (14), a split L-shaped positioning seat I (15), a positioning plate I (16), a positioning block I (17), a stop block I (18), and a positioning pin I (19).

3. The chip cleaning machine frame welding auxiliary equipment according to claim 2, characterized in that, The split L-shaped positioning seat I (15) includes a base plate I (15-1), a side plate I (15-2) located on one side of the base plate I (15-1), and a support plate I (15-3) located outside the side plate I (15-2).

4. The chip cleaning machine frame welding auxiliary equipment according to claim 1, characterized in that, The independent positioning mechanism II (2) for positioning part of the frame II (62) includes a support frame II and a positioning component II mounted on the support frame II; The support frame II includes an outer frame II (21), an inner beam II (22) arranged in the outer frame II (21) in a horizontal or longitudinal manner, and an outer beam II (23) arranged in the longitudinal manner outside the outer frame II (21). The positioning component II includes an integrated L-shaped positioning seat II (25), a split L-shaped positioning seat II (26), a positioning plate II (27), and a stop block II (28); The stop block II (28) is set on the corresponding positioning plate II (27) and works in conjunction with the positioning plate II (27).

5. The chip cleaning machine frame welding auxiliary equipment according to claim 4, characterized in that, The split L-shaped positioning seat II (26) includes a base plate II (26-1), a side plate II (26-2) located on one side of the base plate II (26-1), and a support plate II (26-3) located outside the side plate II (26-2) or at the bottom of the base plate II (26-1).

6. The chip cleaning machine frame welding auxiliary equipment according to claim 1, characterized in that, The independent positioning mechanism Ⅲ (3) for positioning part of the frame Ⅲ (63) includes a support frame Ⅲ and a positioning component Ⅲ mounted on the support frame Ⅲ; The support frame Ⅲ includes an outer frame Ⅲ (31) and an inner beam Ⅲ (32) disposed within the outer frame Ⅲ (31) and arranged in a transverse or longitudinal manner; The positioning component III includes an integrated L-shaped positioning seat III (34), a stop block III (35) and a positioning plate III (36). The stop block III (35) is located on the outside of the corresponding integrated L-shaped positioning seat III (34), and the positioning plate III (36) is disposed on the corresponding integrated L-shaped positioning seat III (34).

7. The chip cleaning machine frame welding auxiliary equipment according to claim 1, characterized in that, The independent positioning mechanism IV (4) for positioning part of the frame IV (64) includes a support frame IV and a positioning component IV mounted on the support frame IV; The support frame IV includes an outer frame IV (41) and an inner beam IV (42) located within the outer frame IV (41) and arranged laterally or longitudinally; The positioning component IV includes an integrated L-shaped positioning seat IV (44), a positioning plate IV (45), and a stop block IV (46), wherein the stop block IV (46) is disposed on the corresponding positioning plate IV (45).

8. The chip cleaning machine frame welding auxiliary equipment according to claim 1, characterized in that, The positioning columns include at least two positioning columns I (52) arranged longitudinally and at least two positioning columns II arranged laterally. (53) A pad (54) is provided on the inner side of the positioning column I (52).

9. The chip cleaning machine frame welding auxiliary equipment according to claim 1, characterized in that, The base (51) and the positioning column are each provided with a number of mounting holes (55).