Polishing device for valve manufacturing

By introducing hydraulic and rotary motor-driven grinding components and a fan system into the grinding device for valve manufacturing, the problem of rust dust discharge was solved, and the safety of workers was ensured.

CN223544949UActive Publication Date: 2025-11-14LIANKE WEILAN (LIAONING) ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422955513.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-14
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing grinding equipment used in valve manufacturing fails to effectively remove rust dust generated during grinding, which affects the safety of workers.

Method used

Design a grinding device for valve manufacturing that includes a grinding component and a ventilation component. The grinding disc is driven to rotate by hydraulic pressure and a rotary motor, and the rust dust is discharged through the dust outlet pipe by a fan system, thereby achieving effective dust removal.

Benefits of technology

It effectively protects the safety of workers, prevents the inhalation of rust dust, and ensures the safety of the grinding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve manufacturing, and discloses a polishing device for valve manufacturing, which comprises a table, a polishing assembly and a ventilation assembly, the upper surface of the table is connected with a protective cover, the surface of the protective cover is connected with a connecting block, the surface of the connecting block is provided with a hole and is connected with a bolt pin, and the upper surface of the table is connected with a supporting plate. The surface of the supporting plate is provided with a hole and connected with a hydraulic telescopic rod A. One end of the hydraulic telescopic rod A is connected with a hydraulic motor A. One end of the hydraulic telescopic rod A is connected with a clamping block. The upper surface of the protective cover is provided with a hole and connected with a hydraulic telescopic rod B. The upper end of the hydraulic telescopic rod B is connected with a hydraulic motor B. The lower end of the hydraulic telescopic rod B is connected with a connecting plate. The lower surface of the connecting plate is connected with a U-shaped plate, the surface of the U-shaped plate is provided with a hole and connected with a rotating shaft, the upper end of the rotating shaft is connected with a rotating motor A, and the rotating shaft is connected with a grinding disc. According to the utility model, the ventilation assembly is used, so that the purpose of protecting the safety of workers is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of valve manufacturing technology, specifically a grinding device for valve manufacturing. Background Technology

[0002] Valves are control components in fluid transport systems, possessing functions such as shut-off, regulation, flow guidance, backflow prevention, pressure stabilization, diversion, or overflow pressure relief. Valves used in fluid control systems range from the simplest shut-off valves to various valves used in extremely complex automatic control systems, with a wide variety of types and specifications. Valves can be used to control the flow of various types of fluids, including air, water, steam, various corrosive media, mud, oil, liquid metals, and radioactive media. Valves are also classified according to their materials, such as cast iron valves, cast steel valves, stainless steel valves, chrome-molybdenum steel valves, chrome-molybdenum-vanadium steel valves, duplex steel valves, plastic valves, and non-standard customized valves.

[0003] Application number CN202222636357.1 discloses a grinding device for valve manufacturing. This utility model relates to a grinding device for valve manufacturing, including a base plate, a frame bolted to the top of the base plate, a cylinder bolted to the top of the inner wall of the frame, a lifting plate bolted to the lower end of the cylinder, and connecting plates bolted to both sides of the bottom of the lifting plate. A protective cover is rotatably connected between the two connecting plates. A controller is used to start a telescopic rod to drive the clamping plate to fix the valve. A first motor is started to drive the grinding disc to rotate, and at the same time, the cylinder is started to drive the lifting plate to move vertically. The lifting plate drives the grinding disc at the bottom to move downward, and a second motor is started to drive the protective cover to rotate and adjust, thereby enabling the grinding disc to be rotated and adjusted for use. A blower drives air through the air inlet groove and the filter plate, and guides the airflow into the exhaust pipe. Pulling the handle pipe moves the exhaust pipe, and the elastic hose in the exhaust pipe is stretched. The airflow is finally discharged from the lower end of the handle pipe, and the airflow is used to clean the dust generated by grinding the valve surface.

[0004] In a typical valve manufacturing grinding device, a blower is used to clean the valve between grinding operations. However, this device generates rust dust during grinding. Because the device does not remove the rust dust, workers inhale some of the dust, posing a safety hazard. Therefore, it is necessary to design a structure to remove the rust dust, reduce worker inhalation, and protect worker safety. Thus, we propose a valve manufacturing grinding device to solve the above problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a grinding device for valve manufacturing, comprising a table, a grinding assembly, and a ventilation assembly. A protective cover is connected to the upper surface of the table, and a connecting block is connected to the surface of the protective cover. A hole is opened on the surface of the connecting block, and a pin is connected thereto. A transparent plate is connected to the surface of the pin, and a handle is connected to the surface of the transparent plate. A support plate is connected to the upper surface of the table, and a hole is opened on the surface of the support plate, connecting to hydraulic telescopic rod A. One end of hydraulic telescopic rod A is connected to hydraulic motor A, and the other end of hydraulic telescopic rod A is connected to a clamping block. A hole is opened on the upper surface of the protective cover, connecting to hydraulic telescopic rod B. The upper end of hydraulic telescopic rod B is connected to hydraulic motor B, and the lower end of hydraulic telescopic rod B is connected to a connecting plate. A U-shaped plate is connected to the lower surface of the connecting plate, and a hole is opened on the surface of the U-shaped plate, connecting to a rotating shaft. The upper end of the rotating shaft is connected to rotary motor A, and the lower end of the rotating shaft is connected to a grinding disc.

[0007] Furthermore, table legs are attached to the lower surface of the table, with the legs evenly distributed at the four corners of the table, and a stabilizing bar connecting adjacent table legs.

[0008] Furthermore, the surface of the protective cover has screw holes, and bolts are connected to the surface of the screw holes.

[0009] Furthermore, a rubber sheet is attached to the surface of the clamping block.

[0010] Furthermore, an air inlet is provided on the upper surface of the protective cover, and a B rotary motor is connected to the upper surface of the protective cover. The output end of the B rotary motor is connected to a fan A through a hole in the surface of the protective cover. A protective ring is connected to the side of the fan A. A dust outlet is provided on the surface of the protective cover, and a fixing plate is connected to the surface of the dust outlet. A C rotary motor is connected to the surface of the fixing plate, and the output end of the C rotary motor is connected to the fan B through a hole in the surface of the fixing plate. A dust outlet pipe is connected to the surface of the dust outlet.

[0011] Furthermore, there are four B rotary motors.

[0012] Furthermore, the fixing plate and the protective cover are fixedly connected.

[0013] This utility model has the following beneficial effects:

[0014] (1) This utility model uses a ventilation assembly to start a rotary motor A, which drives the rotating shaft to rotate, thereby causing the rotating shaft to drive the grinding disc to rotate. Start a hydraulic motor B, which controls the hydraulic telescopic rod B to move downward. The hydraulic telescopic rod B drives the connecting plate to move downward, and the connecting plate drives the U-shaped plate to move downward, thereby driving the grinding disc to move downward, achieving the function of grinding the valve body. Start a rotary motor B, which drives a fan A to rotate, drawing air in through the air inlet to blow away the rust dust that has been ground. At the same time, start a rotary motor C, which drives a fan B to rotate, discharging the rust dust that has been ground through the dust outlet pipe, thereby achieving the purpose of protecting the safety of the workers and solving the problem of rust dust causing harm to workers when grinding valves.

[0015] (2) In this utility model, by using a grinding assembly, the valve is placed between two clamping blocks. The A hydraulic motor is started, and the A hydraulic motor controls the A hydraulic telescopic rod to move to the middle. The A hydraulic telescopic rod drives the clamping blocks to move to the middle to fix the valve and close the transparent plate. Then the A rotary motor is started, and the A rotary motor drives the rotating shaft to rotate, which in turn drives the grinding disc to rotate. The B hydraulic motor is started, and the B hydraulic motor controls the B hydraulic telescopic rod to move downward. The B hydraulic telescopic rod drives the connecting plate to move downward, and the connecting plate drives the U-shaped plate to move downward, which in turn drives the grinding disc to move downward, thereby achieving the effect of grinding the valve body.

[0016] (3) This utility model protects the valve when it is fixed by using a rubber sheet, preventing the valve from being damaged during the fixing process.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a side view of the present invention.

[0021] Figure 3 This is a schematic diagram of the grinding device of this utility model;

[0022] Figure 4This is a schematic diagram of the protective ring structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the air inlet structure of this utility model;

[0024] Figure 6 This is a schematic diagram of the dust outlet structure of this utility model;

[0025] The attached diagram lists the components represented by each number as follows:

[0026] In the diagram: 1. Table; 2. Grinding assembly; 3. Ventilation assembly; 4. Table leg; 5. Stabilizing rod; 6. Protective cover; 7. Connecting block; 8. Pin; 9. Transparent panel; 10. Handle; 11. Screw hole; 12. Bolt; 21. Support plate; 22. A hydraulic telescopic rod; 23. A hydraulic motor; 24. Clamping block; 25. Rubber sheet; 26. B hydraulic telescopic rod; 27. B hydraulic motor; 28. Connecting plate; 29. ​​U-shaped plate; 210. Shaft; 211. A rotary motor; 212. Grinding disc; 31. Air inlet; 32. B rotary motor; 33. A fan; 34. Protective ring; 35. Dust outlet; 36. Fixing plate; 37. C rotary motor; 38. B fan; 39. Dust exhaust pipe. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-6As shown, this utility model is a grinding device for valve manufacturing, including a table 1, a grinding component 2, and a ventilation component 3. Table legs 4 are connected to the lower surface of the table 1, and the table legs 4 are evenly distributed at the four corners of the table 1. A stabilizing rod 5 connects adjacent table legs 4. A protective cover 6 is connected to the upper surface of the table 1, and a connecting block 7 is connected to the surface of the protective cover 6. The connecting block 7 has holes and is connected to a pin 8. A transparent plate 9 is connected to the surface of the pin 8, and a handle 10 is connected to the surface of the transparent plate 9. Screw holes 11 are opened on the surface of the protective cover 6, and bolts 12 are connected to the surface of the screw holes 11. A support plate 21 is connected to the upper surface of the table 1, and the surface of the support plate 21 has holes. A hydraulic telescopic rod 22 is connected to the valve. One end of the hydraulic telescopic rod 22 is connected to a hydraulic motor 23, and the other end of the hydraulic telescopic rod 22 is connected to a clamping block 24. The upper surface of the protective cover 6 has a hole and is connected to a hydraulic telescopic rod 26. The upper end of the hydraulic telescopic rod 26 is connected to a hydraulic motor 27, and the lower end of the hydraulic telescopic rod 26 is connected to a connecting plate 28. The lower surface of the connecting plate 28 is connected to a U-shaped plate 29, and the surface of the U-shaped plate 29 has a hole and is connected to a rotating shaft 210. The upper end of the rotating shaft 210 is connected to a rotary motor 211, and the lower end of the rotating shaft 210 is connected to a grinding disc 212. By using the grinding assembly 2, the valve is ground.

[0029] A rubber sheet 25 is attached to the surface of the clamp 24 to prevent the valve from being damaged.

[0030] The upper surface of the protective cover 6 has an air inlet 31. A B rotary motor 32 is connected to the upper surface of the protective cover 6. The output end of the B rotary motor 32 is connected to an A fan 33 through a hole in the surface of the protective cover 6. A protective ring 34 is connected to the side of the A fan 33. The surface of the protective cover 6 has a dust outlet 35. A fixing plate 36 is connected to the surface of the dust outlet 35. A C rotary motor 37 is connected to the surface of the fixing plate 36. The output end of the C rotary motor 37 is connected to a B fan 38 through a hole in the surface of the fixing plate 36. A dust outlet pipe 39 is connected to the surface of the dust outlet 35. By using the ventilation assembly 3, the safety of the staff is protected.

[0031] In use, first pull the handle 10 by hand. The handle 10 rotates the transparent plate 9 outward, opening the transparent plate 9. Place the valve between the two clamping blocks 24, start hydraulic motor A 23. Hydraulic motor A 23 controls hydraulic telescopic rod A 22 to move towards the center. Hydraulic telescopic rod A 22 moves clamping blocks 24 towards the center, fixing the valve and closing the transparent plate 9. Then start rotary motor A 211. Rotary motor A 211 drives shaft 210 to rotate, which in turn drives grinding disc 212 to rotate. Start hydraulic motor B 27. Hydraulic motor B 27 controls hydraulic motor B 212 to rotate. The pressure telescopic rod 26 moves downward, causing the connecting plate 28 to move downward. The connecting plate 28 then causes the U-shaped plate 29 to move downward, which in turn causes the grinding disc 212 to move downward, thus grinding the valve body. The B rotary motor 32 is started, which drives the A fan 33 to rotate, drawing air in through the air inlet 31 to blow away the rust dust from the grinding process. At the same time, the C rotary motor 37 is started, which drives the B fan 38 to rotate, expelling the rust dust from the grinding process through the dust outlet pipe 39, thereby protecting the safety of the workers.

[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A grinding apparatus for valve manufacturing, comprising a table (1), a grinding assembly (2), and a ventilation assembly (3), characterized in that: The upper surface of the table (1) is connected to a protective cover (6), the surface of the protective cover (6) is connected to a connecting block (7), the surface of the connecting block (7) has a hole, a pin (8) is connected, the surface of the pin (8) is connected to a transparent plate (9), the surface of the transparent plate (9) is connected to a handle (10), the upper surface of the table (1) is connected to a support plate (21), the surface of the support plate (21) has a hole, an A hydraulic telescopic rod (22) is connected, one end of the A hydraulic telescopic rod (22) is connected to an A hydraulic motor (23), the A hydraulic telescopic rod (22) is connected to a hydraulic motor (23), the A hydraulic telescopic rod (23) is connected to a hydraulic motor (24), the A hydraulic telescopic rod (23) is connected to a hydraulic motor (24), the A hydraulic telescopic rod (23) is connected to a hydraulic motor (24), the A hydraulic telescopic rod (23) is connected to a hydraulic motor (24), the A hydraulic telescopic rod (23) is connected to a hydraulic motor (24), the A hydraulic telescopic rod (23) is connected to a hydraulic motor (24), the A hydraulic telescopic rod (23) is connected to a hydraulic motor (24), the A hydraulic telescopic rod (23) is connected to a hydraulic motor (24), the A hydraulic motor ... 2) The other end is connected to a clamping block (24). The upper surface of the protective cover (6) has a hole and is connected to a hydraulic telescopic rod (26). The upper end of the hydraulic telescopic rod (26) is connected to a hydraulic motor (27). The lower end of the hydraulic telescopic rod (26) is connected to a connecting plate (28). The lower surface of the connecting plate (28) is connected to a U-shaped plate (29). The surface of the U-shaped plate (29) has a hole and is connected to a rotating shaft (210). The upper end of the rotating shaft (210) is connected to a rotary motor (211). The lower end of the rotating shaft (210) is connected to a grinding disc (212).

2. The grinding apparatus for valve manufacturing according to claim 1, characterized in that: The lower surface of the table (1) is connected to table legs (4), which are evenly distributed at the four corners of the table (1). A stabilizing rod (5) is connected between two adjacent table legs (4).

3. The grinding apparatus for valve manufacturing according to claim 1, characterized in that: The protective cover (6) has a screw hole (11) on its surface, and a bolt (12) is connected to the surface of the screw hole (11).

4. The grinding apparatus for valve manufacturing according to claim 1, characterized in that: The surface of the clamp (24) is connected to a rubber sheet (25).

5. The grinding apparatus for valve manufacturing according to claim 1, characterized in that: The upper surface of the protective cover (6) has an air inlet (31), and a B rotary motor (32) is connected to the upper surface of the protective cover (6). The output end of the B rotary motor (32) is connected to an A fan (33) through a hole in the surface of the protective cover (6). A protective ring (34) is connected to the side of the A fan (33). The surface of the protective cover (6) has a dust outlet (35), and a fixing plate (36) is connected to the surface of the dust outlet (35). A C rotary motor (37) is connected to the surface of the fixing plate (36). The output end of the C rotary motor (37) is connected to a B fan (38) through a hole in the surface of the fixing plate (36). A dust outlet pipe (39) is connected to the surface of the dust outlet (35).

6. The grinding apparatus for valve manufacturing according to claim 5, characterized in that: There are four B rotary motors (32).

7. The grinding apparatus for valve manufacturing according to claim 5, characterized in that: The fixing plate (36) is fixedly connected to the protective cover (6).

Citation Information

Patent Citations

  • Polishing device for valve manufacturing

    CN218874954U