Steel pipe U-shaped shelf tool

The design of the U-shaped steel pipe shelf fixture solves the problems of bending and uneven heat distribution caused by improper stacking of steel pipes during surface treatment. It achieves stable support for the steel pipes and uniform heat transfer, thereby improving the quality and service life of the diffusion layer.

CN223545223UActive Publication Date: 2025-11-14CHONGQING DAYOU SURFACE TECH
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Patent Information

Application Number
CN202423195140.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-14
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In the process of steel pipe surface treatment, the traditional stacking method makes the steel pipe easy to bend or flatten and deform, and the heat distribution is uneven, which affects the quality of the seepage layer.

Method used

The steel pipe U-shaped shelf fixture is used. By setting the first placement frame on the upper and lower sides of the column frame and setting multiple second placement frames in between, the steel pipes are evenly placed and stably supported, ensuring uniform heat transfer.

Benefits of technology

This avoids deformation of the steel pipe during the rotary heating process, ensures uniform heat distribution, and improves the uniformity of the diffusion layer and the service life of the steel pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a U-shaped shelf tool for steel pipes, which belongs to the technical field of steel pipe production, and is characterized in that first placing frames are arranged on the upper side and the lower side of a stand column frame, and a plurality of second placing frames are arranged between the two first placing frames, so that the steel pipes can be placed on the U-shaped shelf tool under the combined action of the first placing frames and the second placing frames; the placing racks are used for separating the steel pipes in different layers, so that each layer of steel pipes can be independently and uniformly placed, each steel pipe can be stably supported, disordered and irregular arrangement possibly occurring in a traditional stacking mode is avoided, and due to the ordered placing mode, space is saved, and the placing efficiency is improved. And meanwhile, the uniform stacking also ensures that heat can be uniformly transferred among the steel pipes, and the temperature consistency in the heat treatment process is promoted, so that a better permeation effect is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of steel pipe production technology, and in particular to a U-shaped steel pipe shelf tooling. Background Technology

[0002] Steel pipes play an indispensable role in modern industry. Their high strength, good ductility, and corrosion resistance make them the preferred material in construction, transportation, machinery manufacturing, and energy sectors. Based on different application requirements and production technologies, steel pipes are mainly divided into two types: seamless steel pipes and welded steel pipes.

[0003] To further enhance the corrosion resistance of steel pipes and extend their service life, zinc-nickel diffusion coating is widely used in steel pipe surface treatment. This process effectively prevents corrosion of the steel pipe substrate by forming a dense zinc-nickel alloy layer on the pipe surface. However, to ensure the quality of this diffusion coating, the steel pipe must remain intact throughout the entire process, and uniform heating must be ensured, which is crucial for the performance of the final product.

[0004] Traditionally, steel pipes are typically introduced into the carburizing furnace in batches or as bare packages during this surface treatment process. This approach presents several problems: the weight of the steel pipes themselves and the pressure generated by stacking them can easily cause them to bend or flatten during the rotary heating process; furthermore, steel pipes stacked close together may result in inconsistent carburizing layer thickness due to uneven heat distribution. Utility Model Content

[0005] The purpose of this utility model is to provide a U-shaped steel pipe shelf fixture that can evenly stack steel pipes, avoiding bending or flattening deformation of the steel pipes during the rotation heating process, while also ensuring uniform heat distribution of the steel pipes and achieving uniform penetration.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] Steel pipe U-shaped shelf fixture, including,

[0008] Base;

[0009] The column frames are provided on both sides of the upper part of the base, and multiple column frames are provided along the length direction of the base;

[0010] The first placement rack is located on the upper and lower sides of the two column frames;

[0011] The second placement rack is disposed between the two first placement racks, and the second placement rack is configured in multiple ways along the height direction of the column frame.

[0012] According to some embodiments, the base includes:

[0013] The first square tube is configured as multiple;

[0014] The second square tube is provided in multiple ways along the length of the first square tube;

[0015] The first rib plate has one end connected to the first square tube and the other end connected to the second square tube.

[0016] According to some embodiments, the two outermost first square tubes are provided with a plurality of column frames along the length direction, and the column frames include:

[0017] The first column is a square tube, and there are two of them;

[0018] The first connecting square tube is configured in multiple ways along the height direction of the two first column square tubes;

[0019] The second rib plate has one end connected to the first column square tube and the other end connected to the first connecting square tube.

[0020] According to some embodiments, a set of column frames located at the center of the first square tube is provided with lifting ring frames on both sides, the lifting ring frames comprising:

[0021] The second column square tube is set in two along the length direction of the first square tube;

[0022] The second connecting square tube is configured in multiple ways along the height direction between the two second column square tubes;

[0023] The third rib plate has one end connected to the second column square tube and the other end connected to the second connecting square tube.

[0024] The fourth rib plate has one end connected to the second column square tube and the other end connected to the first square tube.

[0025] A lifting ring connecting plate is installed on one of the second column square tubes;

[0026] A lifting ring plate is provided on one side of the lifting ring connecting plate, and the lifting ring plate is located between the two second column square tubes.

[0027] According to some embodiments, a first placement frame and a second placement frame are provided between the two first upright square tubes, wherein the first placement frame includes:

[0028] The first card plate is located on the outside of the first column square tube, and the first card plate has a plurality of first placement slots along its length.

[0029] The first card plate connecting plate is disposed at both ends of the first card plate;

[0030] The first stop is disposed between the two first card plate connecting plates, and the first stop is located on the inner side of one of the first card plates;

[0031] A first ear-connecting plate is disposed between two first plates. The first ear-connecting plate is located at the lower part of the first ear. Multiple first ear-connecting plates are provided along the length direction of the first plates.

[0032] The second baffle connecting plate is disposed on one side of the first baffle connecting plate, and the second baffle connecting plate is located above the first baffle.

[0033] According to some embodiments, the second placement rack includes:

[0034] The second card plate is located on the outside of the first column square tube, and multiple second placement slots are respectively opened on the upper and lower sides along its length.

[0035] The second card plate connecting plate is located at both ends of the second card plate;

[0036] The second stop is provided between the two second card plate connecting plates, and the second stop is located inside one of the second card plates;

[0037] A third baffle connecting plate is disposed between two second plates. The third baffle connecting plate is located at the lower part of the second baffle. Multiple third baffle connecting plates are provided along the length direction of the second plates.

[0038] The fourth stop ear connecting plate is disposed on one side of the third stop ear connecting plate, and the fourth stop ear connecting plate is located above the second stop ear.

[0039] Beneficial effects:

[0040] 1. By setting first placement racks on the upper and lower sides of the column frame, and setting multiple second placement racks between the two first placement racks, the combined effect of the first and second placement racks separates the steel pipes of different layers, allowing each layer of steel pipes to be placed independently and evenly. This also ensures that each steel pipe is stably supported, avoiding the chaos and irregular arrangement that may occur in traditional stacking methods. This orderly placement method not only saves space but also facilitates management and handling by operators. At the same time, this uniform stacking also ensures that heat can be evenly transferred between the steel pipes, promoting temperature consistency during the heat treatment process, thereby achieving a better penetration effect.

[0041] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0042] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0043] Figure 1 This is the front view of the present invention;

[0044] Figure 2 This is a top view of the present invention;

[0045] Figure 3 This is a side view of the present invention;

[0046] Figure 4 for Figure 1 A schematic diagram of the lifting ring frame shown;

[0047] Figure 5 for Figure 1 A schematic diagram of the column frame shown;

[0048] Figure 6 for Figure 3 A schematic diagram of the first placement rack shown;

[0049] Figure 7 for Figure 3 A schematic diagram of the second placement rack shown.

[0050] In the diagram, 1 is the base, 11 is the first square tube, 12 is the second square tube, 13 is the first rib, 2 is the column frame, 21 is the first column square tube, 22 is the first connecting square tube, 23 is the second rib, 3 is the first placement rack, 31 is the first clamping plate, 32 is the first placement slot, 33 is the first clamping plate connecting plate, 34 is the first ear, 35 is the first ear connecting plate, 36 is the second ear connecting plate, 4 is the second placement rack, 41 is the second clamping plate, 42 is the second placement slot, 43 is the second clamping plate connecting plate, 44 is the second ear, 45 is the third ear connecting plate, 46 is the fourth ear connecting plate, 5 is the lifting ring frame, 51 is the second column square tube, 52 is the second connecting square tube, 53 is the third rib, 54 is the fourth rib, 55 is the lifting ring connecting plate, and 56 is the lifting ring plate. Detailed Implementation

[0051] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0052] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0053] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0054] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0055] Combination Figures 1 to 7 As shown, the steel pipe U-shaped shelf fixture includes a base 1, a column frame 2, a first placement rack 3, and a second placement rack 4.

[0056] The column frame 2 is located on both sides of the upper part of the base 1, and multiple column frames 2 are set along the length direction of the base 1; the first placement rack 3 is located on the upper and lower sides of the two column frames 2; the second placement rack 4 is located between the two first placement racks 3, and multiple second placement racks 4 are set along the height direction of the column frame 2.

[0057] The system features first placement racks 3 on the upper and lower sides of the column frame 2, and multiple second placement racks 4 between the two first placement racks 3. The combined effect of these racks separates the steel pipes into different layers, allowing each layer to be placed independently and evenly. This ensures each steel pipe is stably supported, avoiding the chaos and irregular arrangement that can occur in traditional stacking methods. This orderly placement not only saves space but also facilitates management and handling by operators. Furthermore, this uniform stacking ensures that heat is evenly transferred between the steel pipes, promoting temperature consistency during heat treatment and achieving better penetration.

[0058] Combination Figure 2 As shown, the base 1 includes: a first square tube 11, a second square tube 12, and a first rib 13. Multiple first square tubes 11 are provided; multiple second square tubes 12 are provided along the length of the first square tubes 11; one end of the first rib 13 is connected to the first square tube 11, and the other end is connected to the second square tube 12. The base 1, composed of the first square tubes 11, the second square tubes 12, and the first rib 13, ensures the stability of the entire shelving fixture's foundation. The first rib 13 connects the first square tubes 11 and the second square tubes 12, increasing the structure's rigidity and torsional resistance.

[0059] Combination Figure 3 and Figure 5 As shown, multiple column frames 2 are provided along the length direction on the two outermost first square tubes 11. Each column frame 2 includes: a first column square tube 21, a first connecting square tube 22, and a second rib 23. Two first column square tubes 21 are provided; multiple first connecting square tubes 22 are provided along the height direction of the two first column square tubes 21; one end of the second rib 23 is connected to the first column square tube 21, and the other end is connected to the first connecting square tube 22. The combined action of the first column square tubes 21, the first connecting square tubes 22, and the second rib 23 enhances the structural rigidity of the entire column frame 2, preventing it from twisting or deforming under stress.

[0060] Combination Figure 1 and Figure 4As shown, a set of column frames 2 located at the center of the first square tube 11 has lifting ring frames 5 on both sides. The lifting ring frame 5 includes: a second column square tube 51, a second connecting square tube 52, a third rib 53, a fourth rib 54, a lifting ring connecting plate 55, and a lifting ring plate 56. Two second column square tubes 51 are arranged along the length of the first square tube 11; multiple second connecting square tubes 52 are arranged along the height between the two second column square tubes 51; one end of the third rib 53 is connected to the second column square tube 51, and the other end is connected to the second connecting square tube 52; one end of the fourth rib 54 is connected to the second column square tube 51, and the other end is connected to the first square tube 11; the lifting ring connecting plate 55 is located on one of the second column square tubes 51; the lifting ring plate 56 is located on one side of the lifting ring connecting plate 55, between the two second column square tubes 51. The design of the lifting ring frame 5 not only provides a safe and reliable lifting point, but also facilitates lifting operations for operators, reduces the risk of manual handling, and improves work efficiency.

[0061] Combination Figure 3 and Figure 6 As shown, a first placement rack 3 and a second placement rack 4 are provided between two first upright square tubes 21. The first placement rack 3 includes: a first clamping plate 31, a first clamping plate connecting plate 33, a first baffle 34, a first baffle connecting plate 35, and a second baffle connecting plate 36. The first clamping plate 31 is located on the outside of the first upright square tube 21, and the first clamping plate 31 has multiple first placement slots 32 along its length. The first clamping plate connecting plate 33 is located at both ends of the first clamping plate 31. The first baffle 34 is located between two first clamping plate connecting plates 33, and the first baffle 34 is located inside one of the first clamping plates 31. The first baffle connecting plate 35 is located between two first clamping plates 31, and the first baffle connecting plate 35 is located below the first baffle 34. Multiple first baffle connecting plates 35 are provided along the length of the first clamping plate 31. The second baffle connecting plate 36 is located on one side of the first baffle connecting plate 35, and the second baffle connecting plate 36 is located above the first baffle 34.

[0062] The first placement rack 3 can safely and stably store steel pipes, preventing them from rolling, slipping or jumping out, which greatly improves the safety of operation. The design of the first placement slot 32 allows the steel pipes to be arranged in a compact manner, thereby maximizing the use of space.

[0063] Combination Figure 3 and Figure 7As shown, the second placement rack 4 includes: a second clamping plate 41, a second clamping plate connecting plate 43, a second baffle 44, a third baffle connecting plate 45, and a fourth baffle connecting plate 46. The second clamping plate 41 is located on the outside of the first column square tube 21, and multiple second placement slots 42 are respectively opened on the upper and lower sides of the second clamping plate 41 along its length direction; the second clamping plate connecting plate 43 is located at both ends of the second clamping plate 41; the second baffle 44 is located between two second clamping plate connecting plates 43, and the second baffle 44 is located inside one of the second clamping plates 41; the third baffle connecting plate 45 is located between two second clamping plates 41, and the third baffle connecting plate 45 is located at the lower part of the second baffle 44, and multiple third baffle connecting plates 45 are arranged along the length direction of the second clamping plate 41; the fourth baffle connecting plate 46 is located on one side of the third baffle connecting plate 45, and the fourth baffle connecting plate 46 is located above the second baffle 44.

[0064] The combination of the first placement rack 3 and the second placement rack 4 enables the separation of steel pipes at different levels, allowing each layer of steel pipes to be placed independently, avoiding chaotic and irregular arrangements, thereby improving space utilization efficiency. The design of the first placement slot 32 and the second placement slot 42 allows the steel pipes to be arranged in a compact manner while preventing rolling or slipping, ensuring that each steel pipe can be safely and stably supported. The uniform stacking method ensures that heat can be evenly transferred between the steel pipes, which is especially important for steel pipes that need to be heat treated, helping to maintain temperature consistency and improve the treatment effect. The combination of the base 1, the column frame 2 and the various ribs provides the basic stability and rigidity of the entire tooling, reducing the risk of twisting or deformation during handling or under stress. The presence of the lifting ring frame 5 provides a safe and reliable lifting point for the tooling, facilitating overall handling, reducing the risk of manual handling, and also improving work efficiency.

[0065] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A steel pipe U-shaped shelf fixture, characterized in that, include: Base (1); The column frame (2) is provided on both sides of the upper part of the base (1), and the column frame (2) is provided in multiple ways along the length direction of the base (1); The first placement rack (3) is located on the upper and lower sides of the two column frames (2); The second placement rack (4) is located between the two first placement racks (3), and the second placement rack (4) is arranged in multiple ways along the height direction of the column frame (2).

2. The steel pipe U-shaped shelf fixture according to claim 1, characterized in that: The base (1) includes: The first square tube (11) is configured as multiple; The second square tube (12) is provided in multiple ways along the length direction of the first square tube (11); The first rib (13) is connected at one end to the first square tube (11) and at the other end to the second square tube (12).

3. The steel pipe U-shaped shelf fixture according to claim 2, characterized in that: The outermost two first square tubes (11) are provided with a plurality of column frames (2) along the length direction, and the column frames (2) include: The first column square tube (21) is set to two; The first connecting square tube (22) is configured in multiple ways along the height direction of the two first column square tubes (21); The second rib (23) is connected at one end to the first column square tube (21) and at the other end to the first connecting square tube (22).

4. The steel pipe U-shaped shelf fixture according to claim 3, characterized in that: A set of column frames (2) located at the center of the first square tube (11) is provided with lifting ring frames (5) on both sides. The lifting ring frames (5) include: The second column square tube (51) is set in two along the length direction of the first square tube (11); The second connecting square tube (52) is configured in multiple ways along the height direction between the two second column square tubes (51); The third rib (53) is connected at one end to the second column square tube (51) and at the other end to the second connecting square tube (52); The fourth rib (54) is connected at one end to the second column square tube (51) and at the other end to the first square tube (11); A lifting ring connecting plate (55) is provided on one of the second column square tubes (51); A lifting ring plate (56) is provided on one side of the lifting ring connecting plate (55), and the lifting ring plate (56) is located between the two second column square tubes (51).

5. The steel pipe U-shaped shelf fixture according to claim 3, characterized in that: A first placement rack (3) and a second placement rack (4) are provided between the two first upright square tubes (21). The first placement rack (3) includes: The first card plate (31) is located on the outside of the first column square tube (21), and the first card plate (31) has a plurality of first placement slots (32) along its length direction; The first card plate connecting plate (33) is disposed at both ends of the first card plate (31); The first stop (34) is disposed between the two first card plate connecting plates (33), and the first stop (34) is located inside one of the first card plates (31); The first ear-blocking connecting plate (35) is disposed between the two first clamping plates (31). The first ear-blocking connecting plate (35) is located at the lower part of the first ear (34). Multiple first ear-blocking connecting plates (35) are provided along the length direction of the first clamping plate (31). The second ear-blocking connecting plate (36) is disposed on one side of the first ear-blocking connecting plate (35), and the second ear-blocking connecting plate (36) is located above the first ear-blocking (34).

6. The steel pipe U-shaped shelf fixture according to claim 5, characterized in that: The second placement rack (4) includes: The second card plate (41) is located on the outside of the first column square tube (21). The second card plate (41) has multiple second placement slots (42) on its upper and lower sides along its length. The second card plate connecting plate (43) is disposed at both ends of the second card plate (41); The second stop (44) is disposed between the two second card plate connecting plates (43), and the second stop (44) is located inside one of the second card plates (41); The third ear connecting plate (45) is disposed between the two second plates (41). The third ear connecting plate (45) is located at the lower part of the second ear (44). Multiple third ear connecting plates (45) are provided along the length direction of the second plates (41). The fourth lug connecting plate (46) is disposed on one side of the third lug connecting plate (45), and the fourth lug connecting plate (46) is located above the second lug (44).