Efficient pearl wool processing device

Abstract

The utility model relates to the technical field of pearl wool, and discloses an efficient pearl wool processing device which comprises a base and a first fixing plate, a conveying assembly is arranged on the inner side of the top of the base, connecting plates are fixedly connected to the two ends of the top of the base, and positioning assemblies are arranged at the two ends of the two connecting plates. The top of the first fixing plate is fixedly connected with a lifting assembly, and an angle adjusting assembly is arranged at the bottom of the first fixing plate. The angle adjusting assembly comprises a first driving motor, and the first driving motor is fixedly connected to the top of the first fixing plate. According to the cutting device, the first driving motor drives the circular plate to rotate to achieve preliminary angle adjustment, the second electric push rod controls the angle change of the first connecting rod relative to the circular plate so as to drive the cutting component to change the angle, and the first electric push rod can achieve height adjustment of a follow-up machining component in the vertical direction. The processing requirements of pearl wool with different thicknesses and the height requirements of different processing technologies can be flexibly met.

Description

Technical Field

[0001] This utility model relates to the technical field of pearl cotton, and in particular to a high-efficiency pearl cotton processing device. Background Technology

[0002] Pearl cotton is a new type of environmentally friendly packaging material. It overcomes the shortcomings of ordinary foam, such as fragility, deformation, and poor resilience. It has many advantages, such as water and moisture resistance, shock absorption, sound insulation, heat insulation, good plasticity, high toughness, recyclability, environmental friendliness, and strong impact resistance. It is an ideal substitute for traditional packaging materials and is widely used in the packaging of electronic appliances, instruments, computers, audio equipment, medical devices, industrial control cabinets, hardware and lighting fixtures, handicrafts, glass, ceramics, home appliances, spray painting, furniture, wine and other items.

[0003] A search revealed Chinese Patent Publication No. CN216067573U, which discloses a processing device for EPE foam. The device includes a frame with a clamping rack for securing the EPE foam. The clamping rack is slidably connected to the frame along its length. A first cutter holder is located at the rear end of the upper side of the frame along its width. A second cutter holder is located above the first cutter holder and connected to the frame via a connecting frame. The second cutter holder is movably connected to the connecting frame. Both the first and second cutter holders are equipped with detachably connected cutting tools. This invention changes the existing vertical processing trajectory to a horizontal movement processing trajectory, thereby increasing the amount of EPE foam that can be processed at one time, reducing the number of times workers need to put in / take out the EPE foam, strictly controlling processing dimensions, preventing deformation of the EPE foam's outer frame, reducing dimensional deviations in the processed product, and ensuring it meets the required processing tolerances. Furthermore, the device allows for continuous processing without stopping the machine when picking up or putting in EPE foam, thus improving work efficiency and increasing production capacity.

[0004] While the aforementioned technical solution achieves the transformation of the processing trajectory from vertical to horizontal, reducing dimensional deviations and meeting dimensional tolerance requirements, it still faces challenges in handling complex, irregularly shaped pearl cotton products, such as those with angles, arcs, or irregular curves. This is because horizontal cutting is limited to straight lines in the horizontal direction, preventing the natural formation of complex shapes. Therefore, a high-efficiency pearl cotton processing device is proposed to address these issues. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a high-efficiency pearl cotton processing device, which aims to improve the problem that the existing technology cannot naturally form complex shapes.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-efficiency pearl cotton processing device includes a base and a fixed plate. A conveying component is provided on the inner side of the top of the base. Connecting plates are fixedly connected to both ends of the top of the base. Positioning components are provided at both ends of the two connecting plates. A lifting component is fixedly connected to the top of the fixed plate, and an angle adjustment component is provided at the bottom of the fixed plate.

[0008] The angle adjustment assembly includes a drive motor, which is fixedly connected to the top of a fixed plate. A circular plate is rotatably connected to the bottom of the fixed plate. The output end of the drive motor is fixedly connected to the inner side of the circular plate. An electric push rod is fixedly connected to the inner side of the end of the circular plate. A connecting rod is rotatably connected to the bottom side of the middle of the circular plate. The electric push rod is rotatably connected to the inner side of the middle of the connecting rod. A connecting block is fixedly connected to the bottom of the connecting rod.

[0009] As a further description of the above technical solution:

[0010] The conveying assembly includes a drive motor three, which is fixedly connected to the outer side of the end of the base. Two rotating rods one are rotatably connected to the inner sides of both ends of the base, and multiple rotating rods two are rotatably connected to the inner sides of both ends of the base. The output end of the drive motor three is fixedly connected to the inner side of one of the rotating rods one. Both ends of the two rotating rods one are fitted with belts, and the outer side of the middle of the two rotating rods one is fitted with a conveyor belt. The multiple rotating rods two are rotatably connected to the inner side of the conveyor belt.

[0011] As a further description of the above technical solution:

[0012] The lifting assembly includes two electric push rods, the bottom of which is fixedly connected to the inner side of the fixed plate, and the top of which is fixedly connected to a fixed block.

[0013] As a further description of the above technical solution:

[0014] The positioning component includes a second connecting rod, which is rotatably connected to the inner side of a connecting plate. The outer side of the second connecting rod has multiple sliding grooves. The end of the second connecting rod is rotatably connected to a second fixing plate. The outer side of the connecting plate is fixedly connected to two springs, the ends of which are fixedly connected to the inner side of the second fixing plate. The outer side of the connecting plate is fixedly connected to a locking block, which is slidably connected to the inner side of the sliding groove.

[0015] As a further description of the above technical solution:

[0016] Both ends of the top side of the base are fixedly connected to the support columns, and the top of the multiple support columns are fixedly connected to the front and rear moving components. The top of the two front and rear moving components are slidably connected to the left and right moving components, and the fixed block is slidably connected to the middle of the left and right moving components.

[0017] As a further description of the above technical solution:

[0018] Positioning blocks are fixedly connected to the outer sides of the two fixing plates, and connecting rings are fixedly connected to the outer sides of the ends of the multiple connecting rods.

[0019] As a further description of the above technical solution:

[0020] A second drive motor is fixedly connected to the outer side of the end of the connecting block, and a protective shell is fixedly connected to the inner side of both ends of the connecting block. A cutter wheel is rotatably connected to the inner side of the protective shell, and the output end of the second drive motor is fixedly connected to the inner side of the cutter wheel.

[0021] As a further description of the above technical solution:

[0022] Multiple anti-slip blocks are fixedly connected to the outside of the conveyor belt.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the drive motor drives the circular plate to rotate to achieve initial angle adjustment, the electric push rod controls the angle change of the connecting rod relative to the circular plate, thereby driving the cutting component to change the angle. The electric push rod can realize the vertical height adjustment of the subsequent processing component, which can flexibly adapt to the processing needs of pearl cotton of different thicknesses and the height requirements of different processing processes. It can be naturally cut into complex shapes, expanding the processing application range of the device and improving the versatility of the equipment.

[0025] 2. In this utility model, the drive motor three drives the rotating rod one to rotate, and the belt transmission causes the other rotating rod one to rotate synchronously, thereby driving the conveyor belt and the rotating rod two to operate, realizing the continuous conveying of pearl cotton, ensuring the continuity of the processing flow. The anti-slip block on the outside of the conveyor belt effectively increases the friction between it and the pearl cotton, preventing the pearl cotton from slipping, deviating or other unstable phenomena during the conveying process, improving the reliability and accuracy of the conveying, and helping to accurately implement subsequent processing operations. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of a high-efficiency pearl cotton processing device proposed in this utility model;

[0027] Figure 2 This is a schematic diagram of the protective shell of a high-efficiency pearl cotton processing device proposed in this utility model;

[0028] Figure 3 This is a schematic diagram of the conveyor belt structure of a high-efficiency pearl cotton processing device proposed in this utility model;

[0029] Figure 4This is a schematic diagram of the spring structure of a high-efficiency pearl cotton processing device proposed in this utility model.

[0030] Figure 5 This is a schematic diagram of the structure of the clamping block of a high-efficiency pearl cotton processing device proposed in this utility model.

[0031] Legend:

[0032] 1. Base; 2. Support column; 3. Forward and backward moving assembly; 4. Left and right moving assembly; 5. Connecting plate; 6. Conveyor belt; 7. Electric push rod one; 8. Fixing block; 9. Drive motor one; 10. Fixing plate one; 11. Circular plate; 12. Electric push rod two; 13. Connecting rod one; 14. Connecting block; 15. Protective shell; 16. Drive motor two; 17. Cutter wheel; 18. Anti-slip block; 19. Rotating rod one; 20. Drive motor three; 21. Rotating rod two; 22. Belt; 23. Connecting ring; 24. Connecting rod two; 25. Slide groove; 26. Spring; 27. Fixing plate two; 28. Positioning block; 29. ​​Locking block. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figure 1 and Figure 2 An embodiment of this utility model is provided: a high-efficiency pearl cotton processing device, including a base 1 and a fixing plate 10. A conveying component is provided on the inner side of the top of the base 1. Both ends of the top of the base 1 are fixedly connected to a connecting plate 5. Both ends of the two connecting plates 5 are provided with positioning components. A lifting component is fixedly connected to the top of the fixing plate 10. An angle adjustment component is provided at the bottom of the fixing plate 10.

[0035] The angle adjustment assembly includes a drive motor 9, which is fixedly connected to the top of a fixed plate 10. A circular plate 11 is rotatably connected to the bottom of the fixed plate 10. The output end of the drive motor 9 is fixedly connected to the inner side of the circular plate 11. After the drive motor 9 is started, its output end begins to rotate. Since the output end of the drive motor 9 is fixed to the inner side of the circular plate 11, it will drive the circular plate 11 to rotate around its rotation point with the bottom of the fixed plate 10, thus achieving a preliminary change in angle. An electric push rod 12 is fixedly connected to the inner side of the end of the circular plate 11. A connecting rod 13 is rotatably connected to the bottom side of the middle of the circular plate 11. The electric push rod 12 is rotatably connected to the inner side of the middle of the connecting rod 13. A connecting block 14 is fixedly connected to the bottom of the connecting rod 13. The electric push rod 12 is fixedly connected to the inner side of the end of the circular plate 11, and the electric push rod 12 is rotatably connected to the inner side of the middle of the connecting rod 13. When the electric push rod 12 extends or retracts, it pushes or pulls the connecting rod 13, causing its angle relative to the circular plate 11 to change. The connecting block 14, fixedly connected to the bottom of the connecting rod 13, also changes its position and angle accordingly, allowing for more precise and flexible angle adjustment of the related processing components connected to the connecting block 14 to meet different angle processing requirements. The lifting assembly includes two electric push rods 7, both fixedly connected to the inner side of the fixed plate 10 at their bottoms, and fixedly connected to the tops of the two electric push rods 7 by a fixed block 8. When height adjustment is required, the two electric push rods 7 are controlled to extend or retract synchronously.

[0036] Reference Figure 1 and Figure 3 The conveying assembly includes a drive motor 20, which is fixedly connected to the outer end of a base 1. Two rotating rods 19 are rotatably connected to the inner sides of both ends of the base 1, and multiple rotating rods 21 are rotatably connected to the inner sides of both ends of the base 1. The output end of the drive motor 20 is fixedly connected to the inner side of one of the rotating rods 19. Belts 22 are fitted onto both ends of the two rotating rods 19, and a conveyor belt 6 is fitted onto the outer side of the middle portion of each of the two rotating rods 19. The multiple rotating rods 21 are rotatably connected to the inner side of the conveyor belt 6. When the drive motor 20 starts, its output end begins to rotate, driving the rotating rod 19 fixedly connected to it to rotate as well. The conveyor belt 6 is fitted onto the outer side of the middle portion of each of the two rotating rods 19, and as the rotating rod 19 rotates, the conveyor belt 6 begins to circulate under the drive of the rotating rod 19. Meanwhile, multiple rotating rods 21 are rotatably connected to the inner sides of both ends of the base 1. These rotating rods 21 are rotatably connected to the inner side of the conveyor belt 6. They play the role of supporting the conveyor belt 6, so that the conveyor belt 6 can remain stable during operation and prevent sagging or other situations that affect the conveying, thereby achieving a stable and continuous conveying function for the pearl cotton.

[0037] Reference Figure 1 , Figure 4 and Figure 5 The positioning component includes connecting rod 24, which is rotatably connected to the inner side of connecting plate 5. Multiple sliding grooves 25 are formed on the outer side of connecting rod 24. A fixing plate 27 is rotatably connected to the end of connecting rod 24. Two springs 26 are fixedly connected to the outer side of connecting plate 5, with their ends fixedly connected to the inner side of fixing plate 27. A locking block 29 is fixedly connected to the outer side of connecting plate 5, and the locking block 29 is slidably connected to the inner side of the sliding grooves 25. When the pearl cotton is conveyed by conveyor belt 6 to the position of the positioning component and comes into contact with fixing plate 27, under the action of external force, fixing plate 27 will rotate a certain angle relative to the connection point with connecting rod 24 to adapt to the position and shape of the pearl cotton. The springs 26 will extend and retract according to the force applied. This extension and retraction process serves to buffer the external force applied to the pearl cotton, preventing rigid collisions between the pearl cotton and fixing plate 27 that could damage the pearl cotton or other components. Multiple anti-slip blocks 18 are fixedly connected to the outer side of conveyor belt 6. Multiple anti-slip blocks 18 can increase the friction between the conveyor belt 6 and the pearl cotton, preventing the pearl cotton from slipping or shifting due to insufficient friction during the conveying process, thus ensuring the stability and accuracy of the pearl cotton conveying.

[0038] Reference Figure 1 , Figure 2 and Figure 5The base 1 has support pillars 2 fixedly connected to both ends of its top side. Multiple support pillars 2 have front-to-back moving components 3 fixedly connected to their tops. Two front-to-back moving components 3 are slidably connected to their tops to left-to-right moving components 4. A fixing block 8 is slidably connected to the middle of the left-to-right moving components 4. The support pillars 2 fixedly connected to both ends of the base 1 provide stable support. The front-to-back moving components 3 fixedly connected to their tops ensure that the front-to-back moving components 3 can be stably positioned at their respective heights. The left-to-right moving components 4 slide on top of the front-to-back moving components 3, cooperating with them to allow the processing component to achieve two-dimensional position adjustment in a plane, enabling precise positioning of the processing component to the specific location on the pearl cotton that needs processing. Positioning blocks 28 are fixedly connected to the outer sides of two fixing plates 27, and connecting rings 23 are fixedly connected to the outer sides of the ends of multiple connecting rods 24. The positioning blocks 28 further assist in limiting the position of the pearl cotton from the outside when it contacts and is positioned with the fixing plates 27, enhancing the accuracy and stability of the positioning. The connecting rings 23 may play a role in the structural connection and force transmission of the entire positioning component. A second drive motor 16 is fixedly connected to the outer side of the connecting block 14. Protective shells 15 are fixedly connected to the inner sides of both ends of the connecting block 14. A cutter wheel 17 is rotatably connected to the inner side of the protective shell 15. The output end of the second drive motor 16 is fixedly connected to the inner side of the cutter wheel 17. Because the output end of the second drive motor 16 is fixedly connected to the inner side of the cutter wheel 17, as the output end of the second drive motor 16 rotates, the cutter wheel 17 will rotate at high speed around its own axis inside the protective shell 15. The protective shell 15 serves a protective function, preventing accidental injury to the operator during the rotation of the cutter wheel 17, and also preventing cutting debris from flying everywhere.

[0039] Working principle: First, the drive motor 20 operates, and its output drives the fixed rotating rod 19 to rotate. Since both ends of the two rotating rods 19 are fitted with belts 22, the other rotating rod 19 also rotates synchronously under the belt drive. Furthermore, the conveyor belt 6 fitted on the outer side of the middle of the two rotating rods 19, and the multiple rotating rods 21 rotating inside the conveyor belt 6, will start operating under the drive of the conveyor belt 6, thus realizing the function of conveying pearl cotton. At the same time, the multiple anti-slip blocks 18 fixed on the outer side of the conveyor belt 6 increase the friction between the conveyor belt 6 and the pearl cotton, making the conveying more stable and reliable.

[0040] When positioning of the pearl cotton is required, external force is applied through contact between the pearl cotton and the fixing plate 27. Since the connecting rod 24 rotates inside the connecting plate 5 and its end is fixed to the fixing plate 27, the fixing plate 27 can rotate relative to it under the action of external force. Two springs 26 fixed to the outside of the connecting plate 5, with their ends fixed to the inside of the fixing plate 27, will extend and retract according to the force applied, serving as a buffer and assisting in resetting. The locking block 29 fixed to the outside of the connecting plate 5 slides inside the groove 25 opened on the outside of the connecting rod 24, which limits the rotation range of the connecting rod 24, allowing the fixing plate 27 to move within a certain range, thereby achieving the positioning function of the pearl cotton during conveying. Furthermore, the positioning blocks 28 fixed to the outside of the two fixing plates 27 and the connecting ring 23 fixed to the outside of the end of the connecting rod 24 also participate in the overall positioning-related structural cooperation.

[0041] When the electric push rod 7 extends, the fixed block 8 rises; when the electric push rod 7 retracts, the fixed block 8 descends, thereby adjusting the height of subsequent processing components in the vertical direction to meet different processing needs. The drive motor 9 starts, and its output drives the circular plate 11 fixed to it to rotate, achieving initial angle adjustment. The electric push rod 12, fixed to the inner side of the end of the circular plate 11, rotates within the middle of the connecting rod 13. By controlling the extension and retraction of the electric push rod 12, the angle of the connecting rod 13 relative to the circular plate 11 can be changed. The connecting block 14, fixed to the bottom of the connecting rod 13, changes position and angle with the change in the angle of the connecting rod 13, thereby driving the drive motor 16, fixed to the outer side of the end of the connecting block 14, and related cutting components to change angles, achieving more precise and flexible adjustment of the pearl cotton processing angle.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency pearl cotton processing device, comprising a base (1) and a fixing plate (10), characterized in that: The base (1) is provided with a conveying component on the inner side of the top. Both ends of the top of the base (1) are fixedly connected with connecting plates (5). Both ends of the two connecting plates (5) are provided with positioning components. The top of the first fixed plate (10) is fixedly connected with a lifting component. The bottom of the first fixed plate (10) is provided with an angle adjustment component. The angle adjustment assembly includes a drive motor (9), which is fixedly connected to the top of a fixed plate (10). A circular plate (11) is rotatably connected to the bottom of the fixed plate (10). The output end of the drive motor (9) is fixedly connected to the inner side of the circular plate (11). An electric push rod (12) is fixedly connected to the inner side of the end of the circular plate (11). A connecting rod (13) is rotatably connected to the bottom side of the middle part of the circular plate (11). The electric push rod (12) is rotatably connected to the inner side of the middle part of the connecting rod (13). A connecting block (14) is fixedly connected to the bottom of the connecting rod (13).

2. The high-efficiency pearl cotton processing device according to claim 1, characterized in that: The conveying assembly includes a third drive motor (20), which is fixedly connected to the outer side of the end of the base (1). Two rotating rods (19) are rotatably connected to the inner sides of both ends of the base (1). Multiple rotating rods (21) are rotatably connected to the inner sides of both ends of the base (1). The output end of the third drive motor (20) is fixedly connected to the inner side of one of the rotating rods (19). Both ends of the two rotating rods (19) are fitted with belts (22). The outer side of the middle part of the two rotating rods (19) is fitted with a conveyor belt (6). Multiple rotating rods (21) are rotatably connected to the inner side of the conveyor belt (6).

3. The high-efficiency pearl cotton processing device according to claim 1, characterized in that: The lifting assembly includes two electric push rods (7), the bottom of which is fixedly connected to the inside of the fixing plate (10), and the top of which is fixedly connected to a fixing block (8).

4. The high-efficiency pearl cotton processing device according to claim 1, characterized in that: The positioning component includes a second connecting rod (24), which is rotatably connected to the inner side of the connecting plate (5). Multiple sliding grooves (25) are provided on the outer side of the second connecting rod (24). A second fixing plate (27) is rotatably connected to the end of the second connecting rod (24). Two springs (26) are fixedly connected to the outer side of the connecting plate (5). The ends of the two springs (26) are fixedly connected to the inner side of the second fixing plate (27). A locking block (29) is fixedly connected to the outer side of the connecting plate (5). The locking block (29) is slidably connected to the inner side of the sliding groove (25).

5. The high-efficiency pearl cotton processing device according to claim 3, characterized in that: The base (1) has a support column (2) fixedly connected to both ends of the top side. The top of the multiple support columns (2) is fixedly connected to a front-back moving component (3). The top of the two front-back moving components (3) is slidably connected to a left-right moving component (4). The fixed block (8) is slidably connected to the middle of the left-right moving component (4).

6. The high-efficiency pearl cotton processing device according to claim 4, characterized in that: Positioning blocks (28) are fixedly connected to the outer sides of the two fixed plates (27), and connecting rings (23) are fixedly connected to the outer sides of the ends of the multiple connecting rods (24).

7. The high-efficiency pearl cotton processing device according to claim 1, characterized in that: A second drive motor (16) is fixedly connected to the outer side of the end of the connecting block (14), and a protective shell (15) is fixedly connected to the inner side of both ends of the connecting block (14). A cutter wheel (17) is rotatably connected to the inner side of the protective shell (15), and the output end of the second drive motor (16) is fixedly connected to the inner side of the cutter wheel (17).

8. The high-efficiency pearl cotton processing device according to claim 2, characterized in that: Multiple anti-slip blocks (18) are fixedly connected to the outside of the conveyor belt (6).

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