Activated carbon stacking frame

By designing a multi-layered stacking rack and hoisting device for activated carbon, the problems of moisture absorption during activated carbon storage and the difficulty of loading and unloading were solved, achieving stable support and safe and efficient loading and unloading of activated carbon.

CN223546690UActive Publication Date: 2025-11-14HUBEI XINZHONGYI TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423279930.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-14
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In existing technologies, activated carbon is prone to moisture absorption when stored in factory warehouses, and loading and unloading activated carbon is difficult, especially the movement of activated carbon at high locations.

Method used

Design an activated carbon stacking rack, including multiple stacking rack layers, rolling support rods, lifting beams and lifting devices. The support rods have adjustable spacing, and the rack layers are raised and lowered through the lifting device. Stability is ensured by the use of locking components and limit wheels.

Benefits of technology

It reduces the amount of manual handling, lowers the workload of loading and unloading at heights, and improves the dryness of activated carbon storage and the safety and convenience of loading and unloading.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223546690U_ABST
    Figure CN223546690U_ABST
Patent Text Reader

Abstract

An activated carbon stacking frame comprises a main frame, a plurality of stacking frame layers are arranged on the main frame at intervals in the height direction, and each stacking frame layer comprises a first supporting piece and a second supporting piece which are arranged in parallel at intervals; a plurality of supporting rods are in lap joint with the stacking frame layer in a rolling mode, the axis direction of the supporting rods is perpendicular to the length direction of the stacking frame layer, clamping pieces are arranged on the two sides of any supporting rod, and the clamping pieces are detachably installed on the first supporting pieces and the second supporting pieces. The active carbon loading and unloading convenience of the stacking frame can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the technical field of frame structures, and specifically relates to an activated carbon stacking frame. Background Technology

[0002] Manufacturers store fully packaged bags of activated carbon in their factory warehouses. Usually, the activated carbon is placed directly on the ground and stacked one by one. Some factories will place isolation racks on the ground and then stack multiple layers of activated carbon on the isolation racks.

[0003] Because the activated carbon stored in the factory warehouse is large, and a large amount of activated carbon is piled up in the factory, on the one hand, if the factory becomes damp, it will have a significant impact on the quality of the activated carbon; on the other hand, multiple bags of activated carbon are usually piled up on the isolation racks. Since each bag of activated carbon is heavy, loading and unloading activated carbon is difficult. When using forklifts and other equipment to transport activated carbon, it is difficult to move activated carbon that is piled up high onto the forklift. Utility Model Content

[0004] This invention provides an activated carbon stacking rack to solve the problem of difficult loading and unloading of activated carbon stored in factory buildings.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] An activated carbon stacking rack includes a main frame, wherein multiple stacking rack layers are spaced apart along the height direction, and each stacking rack layer includes a first support member and a second support member arranged in parallel at intervals.

[0007] Several support rods are rolled and overlapped on the stacking rack layer, and the axial direction of the support rods is perpendicular to the length direction of the stacking rack layer;

[0008] The main frame is provided with a hoisting beam at the top, and multiple hoisting devices are provided on the hoisting beam. The hoisting devices include a crane and a hoisting rope. The opposite side walls of the first support member and the second support member are fixed with hoisting rods for connecting the hoisting ropes.

[0009] Furthermore, each of the support rods is provided with a locking component on both sides, and the locking component can be detachably installed on the first support member and the second support member.

[0010] Furthermore, the cross-section of the support rod is circular.

[0011] Furthermore, the main frame includes multiple supporting vertical rods, and multiple abutment members are detachably installed on the supporting vertical rods. The abutment members are located below the stacking rack layer and are used to support the stacking rack layer.

[0012] Furthermore, the supporting vertical rod has several mounting holes, and the abutment includes several mounting legs, with multiple mounting legs passing through the mounting holes, and each mounting leg being threaded with a locking cap.

[0013] Furthermore, the supporting member includes a supporting plate and an inclined supporting rod, wherein the surface of the supporting plate forms an acute angle with the axis of the inclined supporting rod.

[0014] Furthermore, both the first support member and the second support member have long sliding grooves on their top surfaces along the length direction, and a limiting wheel is fixed to the outside of the support rod, with the limiting wheel being rotatably inserted into the long sliding groove.

[0015] Furthermore, the stacking rack layer also includes a connecting rod, the two ends of which are fixed to the first support member and the second support member, respectively.

[0016] Furthermore, the lifting rod comprises a first section, a second section, and a third section in sequence along its length, wherein the diameters of the first section and the third section are both larger than the diameter of the second section.

[0017] The present invention can achieve the following beneficial effects:

[0018] 1. This application sets up multiple stacking racks on the main frame, and multiple support rods are rolled on each stacking rack to support activated carbon. When it is necessary to unload activated carbon, the support rods can be pushed to roll along the stacking rack, thereby adjusting the spacing between the support rods so that the activated carbon can fall onto the transport vehicle below, reducing the amount of manual handling. The application also sets up lifting beams and lifting devices to realize the raising and lowering of each stacking rack. When loading or unloading activated carbon, the stacking rack can be lowered to a lower position before the handling work is carried out, reducing the amount of work of loading at height.

[0019] 2. The locking mechanism reduces the possibility of the support rod rolling relative to the stacking rack when supporting activated carbon, thus maintaining the stability of the support rod. The limit wheel on the support rod restricts the movement trajectory of the support rod, which can reduce the deviation of the support rod during rolling.

[0020] 3. By setting up support components, stable support can be achieved for the stacking rack layers. The support components can be detachably installed on the main frame. The stacking rack layers can be smoothly raised and lowered by the lifting device. The height of the stacking rack layers can also be adjusted by changing the installation position of the support components to meet the stacking requirements of different volumes of activated carbon. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Figure 1This is a schematic diagram of the overall structure of an activated carbon stacking rack according to the present invention;

[0023] Figure 2 This is a partial planar schematic diagram illustrating the structure of the support member in this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Main frame; 11. Supporting vertical rod; 111. Mounting hole; 2. Stacking rack layer; 21. First support component; 211. Lifting rod; 212. Locking component; 213. Long slide groove; 22. Second support component; 23. Connecting rod; 3. Support rod; 31. Limiting wheel; 4. Lifting beam; 5. Lifting device; 51. Crane; 52. Lifting rope; 6. Support component; 61. Mounting leg; 62. Support plate; 63. Diagonal support rod; 64. Locking cap. Detailed Implementation

[0026] To facilitate understanding of this application, a more complete description will be provided below with reference to the accompanying drawings, which illustrate embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this application will be thorough and complete.

[0027] like Figure 1 and Figure 2 As shown, an activated carbon stacking rack includes a main frame 1, which is a stable frame welded from steel. In this embodiment, the main frame 1 includes four supporting vertical rods 11. In other embodiments, a reasonable number of supporting vertical rods 11 can be set according to the overall volume and load-bearing requirements of the main frame 1. Diagonal struts can be set between two adjacent supporting vertical rods 11 to enhance the overall stability of the main frame 1.

[0028] The main frame 1 has multiple stacking rack layers 2 spaced apart along the height direction. Each stacking rack layer 2 includes a first support member 21 and a second support member 22 arranged in parallel. A connecting rod 23 is provided between the first support member 21 and the second support member 22. The first support member 21, the second support member 22 and the connecting rod 23 together form a rectangular frame, so that the first support member 21 and the second support member 22 can become a whole and achieve synchronous lifting.

[0029] In this embodiment, the supporting vertical rod 11 can be an I-beam structure. A plurality of mounting holes 111 are evenly provided on the web of the supporting vertical rod 11. Multiple abutment members 6 can be detachably installed on each supporting vertical rod 11, providing support for the stacking rack layer 2. Specifically, the abutment member 6 includes a supporting plate 62 and an inclined supporting rod 63. The surface of the supporting plate 62 forms an acute angle with the axis of the inclined supporting rod 63, making the abutment member 6 generally triangular, thus providing more stable support for the stacking rack layer 2. Several mounting feet 61 are also fixed to one side of the supporting plate 62 and the inclined supporting rod 63 that is attached to the surface of the supporting vertical rod 11. When installing the abutment member 6, the multiple mounting feet 61 of the abutment member 6 are passed through the mounting holes 111, and locking caps 64 are threaded onto the mounting feet 61 to achieve quick installation of the abutment member 6.

[0030] An anti-loss chain is fixed to the support component 6, and the other end of the anti-loss chain is fixed to the support vertical rod 11. The anti-loss chain makes it difficult for the support component 6 to be lost when the staff disassembles and installs it; it also makes it easier for the staff to operate. The anti-loss chain is not shown in the figure.

[0031] Multiple support rods 3 are rolled and overlapped on each stacking rack layer 2. The cross-section of the support rods 3 is circular, and the axis of the support rods 3 is perpendicular to the length direction of the stacking rack layer 2, so that activated carbon can be stacked on the support rods 3. Since the support rods 3 are rolled and overlapped on the stacking rack layer 2, the distance between the support rods 3 can be adjusted, thus meeting the support requirements of different specifications and quantities of activated carbon. The top surface of the first support member 21 and the second support member 22 are both provided with long sliding grooves 213 along the length direction. A limiting wheel 31 is fixed to the outside of the support rod 3. The limiting wheel 31 is rolled and inserted into the long sliding groove 213. The setting of the limiting wheel 31 makes it difficult for the support rod 3 to deviate during the rolling process.

[0032] In addition, multiple locking elements 212 can be detachably installed on the first support member 21 and the second support member 22. Each support rod 3 has one or more locking elements 212 on both sides. The locking elements 212 can be clips, which clamp onto the first support member 21 and the second support member 22 to restrict the support member from rolling relative to the stacking rack layer 2, thereby enabling the support rod 3 to stably support the activated carbon. When it is necessary to unload the activated carbon, the locking elements 212 can be removed, allowing the support rod 3 to roll, thereby adjusting the distance between two adjacent support rods 3, so that the activated carbon can fall from between the two support rods 3 onto the transport device below, reducing the handling process and making unloading more convenient.

[0033] Furthermore, a lifting beam 4 is also provided at the top of the main frame 1. Multiple lifting devices 5 are installed on the lifting beam 4, including a crane 51 and lifting ropes 52. The lifting devices 5 are used to raise and lower each stacking shelf layer 2. Specifically, lifting rods 211 for connecting the lifting ropes 52 are fixed to the opposite sidewalls of the first support member 21 and the second support member 22, and the lifting rods 211 are located near both ends of the first support member 21 and the second support member 22. The lifting rods 211 include a first section, a second section, and a third section along their length. The diameters of the first and third sections are larger than the diameter of the second section. When the lifting ropes 52 are wound around the lifting rods 211, the ropes 52 are wound around the second section. When the stacking shelf layer 2 is lifted by the lifting devices 5, the lifting ropes 52 are less likely to slip off the lifting rods 211, making the lifting process safer.

[0034] The implementation principle of the activated carbon stacking rack of this application is as follows: When loading activated carbon, the multi-layer stacking rack layer 2 can be lowered to the bottom. After adjusting the distance between the support rods 3 and locking the position of the support rods 3, the bagged activated carbon is stacked on the stacking rack layer 2, and the hoisting rope 52 is controlled to be lowered to the bottom. After the hoisting rope 52 is connected to the lifting rod 211, the stacking rack layer 2 is driven to move along the support vertical rod 11 to a higher position. Since the support vertical rod 11 is an I-beam structure, the web of the support vertical rod 11 can limit the upward trajectory of the stacking rack layer 2.

[0035] Once the stacking rack 2 is raised to the appropriate position, the workers install the support 6 on the lifting platform, thereby fixing one stacking rack 2. Activated carbon is then stacked onto other stacking rack 2 in the same direction. Preferably, three stacking rack 2 are set up, with a gap between the bottom stacking rack 2 and the ground. This prevents the activated carbon from becoming damp, allowing it to be stored in a dry environment and reducing the impact of the environment on its performance. It also facilitates the unloading of the activated carbon later.

[0036] When unloading activated carbon, the transport trolley can be moved to the bottom of the stacking rack 2, and then the locking device 212 can be released from its position on the support rod 3. By pushing the support rod 3, it can be rolled until the distance between two adjacent support rods 3 is greater than the volume of the activated carbon. The activated carbon then falls onto the transport trolley, thus completing the unloading. The activated carbon on the upper layer can be unloaded after the stacking rack 2 is lowered to a suitable height by the lifting device 5, eliminating the need for unloading at height and making it safer.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An activated carbon stacking rack, characterized in that: Includes a main frame (1), the main frame (1) is provided with multiple stacking racks (2) at intervals along the height direction, the stacking racks (2) include a first support member (21) and a second support member (22) arranged in parallel at intervals; Several support rods (3) are rolled and overlapped on the stacking rack layer (2), and the axial direction of the support rods (3) is perpendicular to the length direction of the stacking rack layer (2). The main frame (1) is provided with a hoisting beam (4) at the top. The hoisting beam (4) is provided with multiple hoisting devices (5). The hoisting device (5) includes a crane (51) and a hoisting rope (52). The opposite side walls of the first support member (21) and the second support member (22) are fixed with hoisting rods (211) for connecting the hoisting rope (52).

2. The activated carbon stacking rack according to claim 1, characterized in that: Each of the support rods (3) is provided with a locking member (212) on both sides, and the locking member (212) can be detachably installed on the first support member (21) and the second support member (22).

3. The activated carbon stacking rack according to claim 1, characterized in that: The cross-section of the support rod (3) is circular.

4. The activated carbon stacking rack according to claim 1, characterized in that: The main frame (1) includes multiple supporting vertical rods (11), and multiple abutment members (6) are detachably installed on the supporting vertical rods (11). The abutment members (6) are located below the stacking rack layer (2) and are used to support the stacking rack layer (2).

5. An activated carbon stacking rack according to claim 4, characterized in that: The support rod (11) has a plurality of mounting holes (111), and the abutment (6) includes a plurality of mounting legs (61). The plurality of mounting legs (61) pass through the mounting holes (111), and the mounting legs (61) are threaded with locking caps (64).

6. The activated carbon stacking rack according to claim 4, characterized in that: The supporting member (6) includes a supporting plate (62) and an inclined supporting rod (63), wherein the surface of the supporting plate (62) forms an acute angle with the axis of the inclined supporting rod (63).

7. The activated carbon stacking rack according to claim 1, characterized in that: The top surfaces of the first support member (21) and the second support member (22) are provided with long sliding grooves (213) along the length direction. The support rod (3) is fixed with a limiting wheel (31), which is tumbled into the long sliding groove (213).

8. The activated carbon stacking rack according to claim 1, characterized in that: The stacking rack layer (2) also includes a connecting rod (23), the two ends of which are fixed to the first support member (21) and the second support member (22) respectively.

9. An activated carbon stacking rack according to claim 2, characterized in that: The lifting rod (211) includes a first section, a second section and a third section in sequence along its length, and the diameters of the first section and the third section are both greater than the diameter of the second section.