Three-layer cache elevator based on automatic plug-in assembly system

Abstract

The utility model discloses a three-layer cache elevator based on an automatic plug-in assembly system, which comprises a mounting frame, a lifting mechanism is detachably mounted on the inner side wall of the mounting frame, a sensing assembly is in bolted connection with the position, close to the front wall, of the inner side wall of the mounting frame, and a conveying mechanism is in bolted connection with the lifting mechanism. Clamping assemblies are symmetrically connected to the positions, close to the two sides, of the top of the conveying mechanism through bolts, and adjusting supports are connected to the positions, close to the corners, of the bottom of the mounting frame through bolts. The positioning elevator is arranged beside the three-layer temporary storage frame, so that when the material boxes are fed and lifted, the corresponding material boxes on the three-layer temporary storage frame can be lifted through the positioning sensor, the feeding efficiency of the material boxes is improved, meanwhile, the clamping assembly is arranged in the elevator, and the clamping assembly is convenient to clamp. And the lifting device can clamp and fix the material box during lifting, and the material box is prevented from falling off during feeding transmission.

Description

Technical Field

[0001] This utility model relates to the field of plug-in assembly application technology, and in particular to a three-layer cache booster based on an automatic plug-in assembly system. Background Technology

[0002] The automatic component assembly system automatically assembles components into corresponding bins to complete the automatic assembly operation and improve the assembly efficiency. The elevator is an important component of the automatic assembly system, playing a crucial role in lifting the bins to the accurate position.

[0003] Existing assembly methods require lifting the material box to a specific position to facilitate accurate insertion of the component. Furthermore, the material box is typically fed continuously on the same production line, which not only lengthens the production line and increases its operating costs but also occupies a significant amount of space. Additionally, some existing lifting machines cause the material box to fall during the lifting process, thus delaying the overall assembly efficiency. Therefore, this invention proposes a three-layer buffer lifting machine based on an automatic component assembly system. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a three-layer buffer lifting machine based on an automatic plug-in assembly system. A positioning lifting machine is set next to the three-layer buffer rack, so that when the material box is being lifted, the corresponding material box on the three-layer buffer rack can be lifted by the positioning sensor, thereby improving the material box loading efficiency. At the same time, a clamping component is set inside the lifting machine to clamp and fix the material box during lifting, preventing the material box from falling during the loading transmission.

[0005] To solve the above-mentioned technical problems, the present invention adopts a technical solution as follows: a three-layer buffer lifting machine based on an automatic plug-in assembly system is provided, including an installation frame, a lifting mechanism is detachably installed on the inner side wall of the installation frame, a sensing component is bolted to the inner side wall of the installation frame near the front wall, a conveying mechanism is bolted to the lifting mechanism, and clamping components are symmetrically bolted to the top of the conveying mechanism near both sides.

[0006] The present invention is further configured such that: adjusting supports are bolted to the bottom of the mounting frame near the corners, and material detection sensors are symmetrically bolted to the front and rear walls of the mounting frame near the bottom.

[0007] The above technical solution utilizes multiple adjustable supports to position and fix the entire installation frame, and uses material detection sensors to detect the material boxes entering and leaving the conveying mechanism, facilitating real-time understanding of the material box's position status.

[0008] The present invention is further configured as follows: the lifting mechanism includes mounting seats bolted to the top and bottom of the mounting frame; a lead screw is rotatably connected to the inner wall of the two mounting seats; a lifting motor is mounted on the top of the lead screw; a nut seat is threaded to the outer wall of the lead screw near the bottom; a mounting block A is bolted to the outer wall of the nut seat; guide rails are symmetrically bolted to the inner side wall of the mounting frame near the lead screw; slide blocks are slidably connected to the outer walls of the two guide rails; mounting blocks B are bolted to the side walls of the two slide blocks; and a sensing block is bolted to the front wall of mounting block B near the front wall of the mounting frame; mounting block A and the two mounting blocks B are all bolted to the conveying mechanism.

[0009] With the above technical solution, the lifting motor is started, and its output shaft drives the lead screw on the end face to rotate, causing the threaded nut seat to move. This causes the mounting block A to drive the conveying mechanism to move up and down, and under the action of the mounting block B, it slides stably on the guide rail, ensuring that the conveying mechanism can carry the material box for stable lifting and lowering operations.

[0010] The present invention is further configured such that: the sensing component includes a mounting rod disposed on the inner side of the mounting frame near the front wall, the mounting rod being connected to the inner side wall of the mounting frame by a plurality of angle bracket bolts welded to its outer wall, and the side wall bolts of the mounting rod being connected to three equidistant limit sensors.

[0011] The above technical solution utilizes three equidistant limit sensors to sense and position the sliding mounting block B during lifting, thereby fixing the position of the conveying mechanism and facilitating the transfer of the material boxes on the three-layer buffer rack to the transmission mechanism, thus facilitating the next transfer operation.

[0012] The present invention is further configured such that: the conveying mechanism includes a lifting frame mounted on mounting block A and two mounting blocks B; a conveyor belt is wrapped around the opposite face of the lifting frame via a rotating shaft rotatably connected to its end face; a mounting plate is bolted to the side wall of the lifting frame; a drive motor is bolted to one side of the mounting plate; a drive wheel is sleeved on the end face of the drive shaft of the drive motor; a transmission belt is sleeved on the outer wall of the drive wheel; a driven wheel is sleeved on the inner wall of the transmission belt away from the drive wheel; and the inner wall of the driven wheel is sleeved on the extension of one of the rotating shaft end faces wrapped by the conveyor belt; a protective shell is bolted to the other side of the mounting plate; and positioning detection sensors are symmetrically bolted to the side wall of the lifting frame near the front wall and the side wall of the protective shell near the rear wall.

[0013] With the above technical solution, the drive motor is started, and its drive shaft drives the active wheel on the end face to rotate, thereby using the transmission belt to drive the driven wheel to rotate, so that the sleeved rotating shaft drives the conveyor belt to transmit the material box on the conveyor belt to the corresponding processing position. Furthermore, two positioning detection sensors can be used to perform positioning detection on the material box on the conveyor belt.

[0014] The present invention is further configured such that: the clamping assembly includes a fixed plate bolted to the conveying mechanism; a stabilizing plate is bolted to one side of the fixed plate; a clamping cylinder is bolted to the middle of the stabilizing plate; a clamping plate is fixedly connected to the end face of the drive rod of the clamping cylinder; guide rods are symmetrically bolted to the side wall of the clamping plate near the end face; and sliding sleeves are symmetrically bolted to the side wall of the stabilizing plate near the end face.

[0015] By using the above technical solution, the clamping cylinder is activated, and its drive rod moves the clamping plate on the end face. This allows the guide rod to slide stably inside the sliding sleeve, thereby achieving stable clamping and fixing of the material box on the conveying mechanism.

[0016] The present invention is further configured such that: the two guide rods pass through the two sliding sleeves respectively and are slidably connected thereto, and the side wall of the clamping plate is bonded with a protective rubber pad.

[0017] The above technical solution facilitates stable sliding of the clamping plate within the sliding sleeve via the guide rod when the clamping plate is pushed, and enables the material box to be clamped and fixed protectively under the action of the protective rubber pad.

[0018] The beneficial effects of this utility model are as follows:

[0019] 1. The three-layer buffer lifting machine based on the plug-in automatic assembly system proposed in this utility model has a positioning lifting machine set next to the three-layer buffer rack, so that when the material box is being lifted, the corresponding material box on the three-layer buffer rack can be lifted by the positioning sensor, thereby improving the material box loading efficiency.

[0020] 2. The three-layer buffer elevator based on the plug-in automatic assembly system proposed in this utility model has a clamping component inside the elevator, which can clamp and fix the material box during the lifting process, preventing the material box from falling off during the feeding transmission. Attached Figure Description

[0021] Figure 1 This is a structural diagram of the three-layer cache booster based on the plug-in automatic assembly system of this utility model;

[0022] Figure 2 This is a structural diagram of the lifting mechanism in the three-layer buffer lifting machine based on the plug-in automatic assembly system of this utility model;

[0023] Figure 3 This is a structural diagram of the conveying mechanism in the three-layer buffer lift of the plug-in automatic assembly system of this utility model;

[0024] Figure 4 This is a structural diagram of the sensing component in the three-layer buffer lift machine based on the plug-in automatic assembly system of this utility model;

[0025] Figure 5 This is an exploded view of the conveying mechanism in the three-layer buffer elevator of the plug-in automatic assembly system of this utility model;

[0026] Figure 6 This is a structural diagram of the clamping component in the three-layer buffer lifter of the plug-in automatic assembly system of this utility model.

[0027] In the diagram: 1. Mounting frame; 11. Adjusting support; 12. Material detection sensor; 2. Lifting mechanism; 21. Mounting base; 22. Lead screw; 23. Lifting motor; 24. Nut seat; 25. Mounting block A; 26. Guide rail; 27. Slide block; 28. Mounting block B; 3. Sensing component; 31. Mounting rod; 32. Angle code; 33. Limit sensor; 4. Conveying mechanism; 41. Lifting frame; 42. Conveyor belt; 43. Mounting plate; 44. Drive motor; 45. Driving wheel; 46. Driven wheel; 47. Transmission belt; 48. Protective shell; 49. Positioning detection sensor; 5. Clamping component; 51. Fixing plate; 52. Stabilizing plate; 53. Clamping cylinder; 54. Clamping plate; 55. Guide rod; 56. Sliding sleeve. Detailed Implementation

[0028] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0029] like Figure 1 As shown, the three-layer buffer lifting machine based on the plug-in automatic assembly system includes a mounting frame 1. Adjustable supports 11 are bolted to the bottom of the mounting frame 1 near the corners. Material detection sensors 12 are symmetrically bolted to the front and rear walls of the mounting frame 1 near the bottom. The multiple adjustable supports 11 can be used to position and fix the entire mounting frame 1. The material detection sensors 12 can detect the material boxes entering the conveying mechanism 4 and the material boxes leaving the conveying mechanism 4, so as to understand the position status of the material boxes in real time.

[0030] like Figure 2As shown, a lifting mechanism 2 is detachably mounted on the inner wall of the mounting frame 1. The lifting mechanism 2 includes mounting seats 21 bolted to the mounting frame 1 near the top and bottom. A lead screw 22 is rotatably connected to the inner wall of the two mounting seats 21. A lifting motor 23 is mounted on the top of the lead screw 22. A nut seat 24 is threaded to the outer wall of the lead screw 22 near the bottom. A mounting block A25 is bolted to the outer wall of the nut seat 24. Guide rails 26 are symmetrically bolted to the inner wall of the mounting frame 1 near the lead screw 22. Sliding blocks 27 are slidably connected to the outer walls of both guide rails 26. Mounting blocks B28 are bolted to the walls of the mounting frame 1. The mounting block B28 near the front wall of the mounting frame 1 has a sensing block bolted to its front wall. Mounting block A25 and the two mounting blocks B28 are bolted to the conveying mechanism 4. When the lifting motor 23 is started, its output shaft drives the lead screw 22 at the end face to rotate, causing the threaded nut seat 24 to move. This causes mounting block A25 to drive the conveying mechanism 4 to move up and down. Under the action of mounting block B28, it slides stably on the guide rail 26, ensuring that the conveying mechanism 4 can carry the material box for stable lifting and lowering operations.

[0031] like Figure 4 As shown, a sensing component 3 is bolted to the inner side wall of the mounting frame 1 near the front wall. The sensing component 3 includes a mounting rod 31 located on the inner side of the mounting frame 1 near the front wall. The mounting rod 31 is bolted to the inner side wall of the mounting frame 1 by multiple angle brackets 32 welded to its outer wall. Three limit sensors 33 are bolted to the side wall of the mounting rod 31 at equal intervals. The three limit sensors 33 at equal intervals can sense and position the sliding mounting block B28 during lifting, thereby fixing the position of the conveying mechanism 4. This facilitates the transfer of the material box on the three-layer buffer rack to the conveying mechanism 4, and thus facilitates the next transfer operation.

[0032] like Figure 3 and Figure 5As shown, a conveying mechanism 4 is bolted to the lifting mechanism 2. The conveying mechanism 4 includes a lifting frame 41 mounted on mounting block A25 and two mounting blocks B28. A conveyor belt 42 is wrapped around a rotating shaft rotatably connected to the opposite face of the lifting frame 41 via its end face position. A mounting plate 43 is bolted to the side wall of the lifting frame 41. A drive motor 44 is bolted to one side of the mounting plate 43. A drive wheel 45 is sleeved on the end face of the drive shaft of the drive motor 44. A transmission belt 46 is sleeved on the outer wall of the drive wheel 45. A driven wheel 47 is sleeved on the inner wall of the transmission belt 46 away from the drive wheel 45, and the inner wall of the driven wheel 47 is sleeved on the conveyor belt 4. At one end face extension of the rotating shaft of the package, a protective shell 48 is bolted to the other side of the mounting plate 43. Positioning detection sensors 49 are symmetrically bolted to the side wall of the lifting frame 41 near the front wall and the side wall of the protective shell 48 near the rear wall. When the drive motor 44 is started, its drive shaft drives the active wheel 45 on the end face to rotate, thereby driving the driven wheel 47 to rotate through the transmission belt 46. This causes the sleeved rotating shaft to drive the conveyor belt 42 to transmit the material box on the conveyor belt 42 to the corresponding processing position. The two positioning detection sensors 49 can perform positioning detection on the material box on the conveyor belt 42.

[0033] like Figure 3 and Figure 6 As shown, clamping assemblies 5 are symmetrically bolted to the top of the conveying mechanism 4 near both sides. Each clamping assembly 5 includes a fixing plate 51 bolted to the conveying mechanism 4. A stabilizing plate 52 is bolted to one side of the fixing plate 51. A clamping cylinder 53 is bolted to the middle of the stabilizing plate 52. A clamping plate 54 is fixedly connected to the end face of the drive rod of the clamping cylinder 53. Guide rods 55 are symmetrically bolted to the side wall of the clamping plate 54 near its end face. The two guide rods 55 pass through two sliding sleeves 56 respectively and are slidably connected to them. The clamping plate 54... The side wall of the stabilizing plate 52 is bonded with a protective rubber pad, which allows the clamping plate 54 to slide stably inside the sliding sleeve 56 via the guide rod 55 when it is pushed. The protective rubber pad also provides a protective clamping and fixing of the material box. The side wall of the stabilizing plate 52 is symmetrically bolted to the sliding sleeve 56 near the end face. When the clamping cylinder 53 is activated, its drive rod moves the clamping plate 54 at the end face, thereby using the guide rod 55 to slide stably inside the sliding sleeve 56, thus achieving stable clamping and fixing of the material box on the conveying mechanism 4.

[0034] In use, this utility model first starts the lifting motor 23, whose output shaft drives the lead screw 22 on the end face to rotate, causing the threaded nut seat 24 to move. This causes the mounting block A25 to drive the conveying mechanism 4 to move up and down. Under the action of the mounting block B28, it slides stably on the guide rail 26, ensuring that the conveying mechanism 4 can carry the material box for stable lifting and lowering operations. The sensing block on the mounting block B28 corresponds to the limit sensor 33, fixing it in place. Then, the corresponding material box storage layer transports the material box to the conveyor belt 42, and the drive motor 44 is started. Its drive shaft drives the drive wheel 45 on the end face to rotate, thereby... The drive belt 46 drives the driven wheel 47 to rotate, which in turn drives the conveyor belt 42 to transmit the material box on the conveyor belt 42 to the corresponding processing position. Two positioning detection sensors 49 are used to detect the positioning of the material box on the conveyor belt 42. Then, the clamping cylinder 53 is activated, and its drive rod drives the clamping plate 54 on the end face to move. The guide rod 55 slides stably inside the sliding sleeve 56, thereby achieving stable clamping and fixing of the material box on the conveying mechanism 4. Finally, the lifting mechanism 2 lifts and lowers the material box to the corresponding position, and the conveying mechanism 4 transmits the material box to the corresponding position for loading, thus completing the lifting and loading operation of the material box.

[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A three-layer cache booster based on a plug-in automatic assembly system, comprising an installation frame (1), characterized in that: The inner wall of the mounting frame (1) is detachably equipped with a lifting mechanism (2), and a sensing component (3) is bolted to the inner wall of the mounting frame (1) near the front wall. A conveying mechanism (4) is bolted to the lifting mechanism (2), and clamping components (5) are symmetrically bolted to the top of the conveying mechanism (4) near both sides.

2. The three-layer cache booster based on the plug-in automatic assembly system according to claim 1, characterized in that: Adjustable supports (11) are bolted to the bottom of the mounting frame (1) near the corners, and material detection sensors (12) are bolted to the front and rear walls of the mounting frame (1) near the bottom.

3. The three-layer cache booster based on the plug-in automatic assembly system according to claim 1, characterized in that: The lifting mechanism (2) includes mounting seats (21) bolted to the mounting frame (1) near the top and bottom. The inner walls of the two mounting seats (21) are rotatably connected to lead screws (22). A lifting motor (23) is installed on the top of the lead screws (22). The outer wall of the lead screws (22) is threaded to a nut seat (24) near the bottom. The outer wall of the nut seat (24) is bolted to a mounting block A (25). The inner side wall of the mounting frame (1) is symmetrically bolted to guide rails (26) near the lead screws (22). The outer walls of the two guide rails (26) are slidably connected to slide blocks (27). The side walls of the two slide blocks (27) are bolted to mounting blocks B (28). The front wall of the mounting block B (28) near the front wall of the mounting frame (1) is bolted to a sensing block. The mounting block A (25) and the two mounting blocks B (28) are bolted to the conveying mechanism (4).

4. The three-layer cache booster based on the plug-in automatic assembly system according to claim 1, characterized in that: The sensing component (3) includes a mounting rod (31) located on the inner side of the mounting frame (1) near the front wall. The mounting rod (31) is bolted to the inner wall of the mounting frame (1) by a plurality of corner brackets (32) welded to its outer wall. The side wall of the mounting rod (31) is bolted with three equidistant limit sensors (33).

5. The three-layer cache booster based on the plug-in automatic assembly system according to claim 3, characterized in that: The conveying mechanism (4) includes a lifting frame (41) mounted on mounting block A (25) and two mounting blocks B (28). A conveyor belt (42) is wrapped around a rotating shaft rotatably connected to the opposite faces of the lifting frame (41) via its end face position. A mounting plate (43) is bolted to the side wall of the lifting frame (41). A drive motor (44) is bolted to one side of the mounting plate (43). A drive wheel (45) is sleeved on the end face of the drive shaft of the drive motor (44). 5) The outer wall is fitted with a transmission belt (46), and the inner wall of the transmission belt (46) is fitted with a driven wheel (47) at a position away from the driving wheel (45). The inner wall of the driven wheel (47) is fitted with the extension of one of the shaft end faces wrapped by the conveyor belt (42). The other side of the mounting plate (43) is bolted with a protective shell (48). The side wall of the lifting frame (41) near the front wall and the side wall of the protective shell (48) near the rear wall are symmetrically bolted with positioning detection sensors (49).

6. The three-layer cache booster based on the plug-in automatic assembly system according to claim 1, characterized in that: The clamping assembly (5) includes a fixing plate (51) bolted to the conveying mechanism (4), a stabilizing plate (52) bolted to one side of the fixing plate (51), a clamping cylinder (53) bolted to the middle of the stabilizing plate (52), a clamping plate (54) fixedly connected to the end face of the drive rod of the clamping cylinder (53), guide rods (55) symmetrically bolted to the side wall of the clamping plate (54) near the end face, and sliding sleeves (56) symmetrically bolted to the side wall of the stabilizing plate (52) near the end face.

7. The three-layer cache booster based on the plug-in automatic assembly system according to claim 6, characterized in that: The two guide rods (55) pass through the two sliding sleeves (56) respectively and are slidably connected to them. The side wall of the clamp (54) is bonded with a protective rubber pad.

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