Acid leaching device for hot-dip square and rectangular tubes
By designing an automated hot-dip galvanized square and rectangular tube pickling device, which utilizes an electric push rod and turbine structure to achieve automated clamping and liquid flow, the problem of low pickling efficiency in existing systems has been solved, pickling efficiency has been improved, and safety risks have been reduced.
Patent Information
- Application Number
- CN202422996681.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The existing pickling process for square and rectangular tubes is inefficient, time-consuming, labor-intensive, requires manual operation, and poses safety hazards.
A pickling device for hot-dip galvanized square and rectangular tubes was designed. It adopts an electric push rod and turbine structure to realize automated clamping and liquid flow, reduce manual contact, and improve pickling efficiency.
Automated pickling has been achieved, reducing the risk of human contact, improving pickling efficiency, and reducing the time required to remove rust.
Smart Images

Figure CN223548105U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of galvanized pipe processing equipment, specifically to an acid immersion device for hot-dip galvanized square and rectangular pipes. Background Technology
[0002] Pickling is a method of removing oxide scale and rust from the surface of steel using acid solutions. It is a method of cleaning metal surfaces and is usually carried out in conjunction with pre-coating. Generally, the workpiece is immersed in an aqueous solution of sulfuric acid or the like to remove thin films of oxides from the metal surface. It is a pretreatment or intermediate treatment for processes such as electroplating, enamel, and rolling.
[0003] In the existing pickling process for square and rectangular tubes, the galvanized tubes are usually placed in the pickling tank manually, which is time-consuming, labor-intensive, and has low production efficiency. To address this, we propose an acid immersion device for hot-dip galvanized square and rectangular tubes.
[0004] Therefore, it is necessary to provide an acid leaching apparatus for hot-dip galvanized square and rectangular tubes. Utility Model Content
[0005] The purpose of this invention is to provide an acid pickling device for hot-dip galvanized square and rectangular tubes, so as to solve the problems of low pickling efficiency and time-consuming and labor-intensive pickling.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an acid leaching device for hot-dip galvanized square and rectangular tubes, comprising a storage tank, a material platform and a conveyor platform fixedly installed on the storage tank, the material platform and the conveyor platform being respectively installed on both sides of the storage tank, a crossbeam fixedly installed in the storage tank, an electric push rod one fixedly installed on the upper end face of the crossbeam, an electric push rod two fixedly installed on the lower end face of the crossbeam, a motor one fixedly installed on the storage tank, and a connecting shaft one fixedly installed at the output end of the motor one, the connecting shaft one being connected to the storage tank... The tank is rotatably connected, and a second connecting shaft is rotatably installed on the lower side inside the liquid storage tank. Two upper sprockets are fixedly connected to the first connecting shaft, and two lower sprockets are fixedly installed on the second connecting shaft. The two upper sprockets and the lower sprockets are connected by chain drive. Multiple fixing blocks are fixedly installed on the two sets of chains facing each other. A sleeve is fixedly installed on each of the multiple fixing blocks. A sleeve rod is slidably inserted into the sleeve. The sleeve and the sleeve rod are fixedly connected by a spring. A fixing plate is fixedly installed on the sleeve. A clamping plate is fixedly installed on one end of the sleeve rod.
[0007] One end of the material platform is fixedly installed with an electric push rod three, and the output end of the electric push rod three is fixedly installed with a push plate; an electric push rod four is fixedly installed on the conveyor platform, a slide seat is slidably installed on the conveyor platform, a conveying device is provided on the slide seat, and the output end of the electric push rod four is fixedly connected to the slide seat.
[0008] Preferably, a second motor is fixedly installed on the lower side of the outer wall of the liquid storage tank, and a turbine is fixedly installed at the output end of the second motor. The turbine is rotatably installed on the inner wall of the liquid storage tank.
[0009] Preferably, the output end of the second motor is rotatably and sealed to the liquid storage tank.
[0010] Preferably, multiple protrusions are fixedly installed on the inner side of the fixing block and the clamping plate.
[0011] Preferably, the connecting plate is configured to cooperate with the clamping plate.
[0012] Preferably, the conveyor table is provided with a chute, and the slide block is slidably connected to the chute.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. Placing square and rectangular tubes on the material platform reduces the possibility of personnel coming into contact with pickling solution, and also reduces the danger of personnel operation;
[0015] 2. The rectangular tube is pushed onto the clamping plate by an electric push rod. Protrusions are set on the clamping plate and the fixing block to reduce the contact area while clamping the rectangular tube, thereby better performing acid pickling on the rectangular tube.
[0016] 3. A turbine is installed in the storage tank. The rotation of the turbine causes the liquid in the pickling tank to flow relative to the water, thereby removing the rust adhering to the surface of the square and rectangular tubes by the impact of the water flow, thus improving the efficiency of acid leaching. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a three-dimensional structural schematic diagram of the present invention from another perspective;
[0019] Figure 3 This is a schematic diagram of the state structure of the present invention (one side of the pool wall is omitted).
[0020] Figure 4 This is a schematic diagram of the front sectional view of the present invention;
[0021] Figure 5 This is a three-dimensional structural diagram of the present invention (one side of the pool wall is omitted).
[0022] Figure 6 This is a schematic diagram of the connection structure between the sleeve and the bushing of this utility model;
[0023] Figure 7 This is a cross-sectional view of the conveyor table of this utility model.
[0024] In the diagram: 1. Liquid storage tank, 2. Material platform, 3. Conveying platform, 10. Crossbeam, 11. Motor 1, 111. Shaft 1, 112. Shaft 2, 121. Upper sprocket, 122. Lower sprocket, 13. Chain, 14. Fixing block, 15. Clamping plate, 16. Motor 2, 17. Turbine, 18. Protrusion, 19. Fixing plate, 21. Electric push rod 1, 22. Electric push rod 2, 30. Conveying device, 31. Electric push rod 3, 311. Push plate, 33. Slide seat, 34. Slide groove, 35. Electric push rod 4, 111. Connecting shaft 1, 112. Connecting shaft 2, 151. Sleeve rod, 152. Sleeve, 153. Spring. Detailed Implementation
[0025] To make the objectives, advantages, and technical solutions of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0027] according to Figure 1-6This embodiment provides an acid leaching device for hot-dip galvanized square and rectangular tubes, including a storage tank 1. A material platform 2 and a conveyor platform 3 are fixedly installed on the storage tank 1, respectively, on both sides of the storage tank 1. A crossbeam 10 is fixedly installed in the storage tank 1. An electric push rod 21 is fixedly installed on the upper end face of the crossbeam 10, and an electric push rod 22 is fixedly installed on the lower end face of the crossbeam 10. A motor 11 is fixedly installed on the storage tank 1, and a connecting shaft 111 is fixedly installed at the output end of the motor 11. The connecting shaft 111 is rotatably connected to the storage tank 1. A connecting shaft 212 is rotatably installed on the lower side of the storage tank 1. Two upper sprockets 121 are fixedly connected to the connecting shaft 111, and two lower sprockets 122 are fixedly installed on the connecting shaft 212. The two upper sprockets 121 and lower sprockets 122 are connected by a chain 13 for stable clamping of the square and rectangular tubes. The sprocket 121 and lower sprocket 122 allow for synchronous rotation. Multiple fixing blocks 14 are fixedly mounted on both sets of chains 13 facing each other. A sleeve 152 is fixedly mounted on each fixing block 14. A sleeve rod 151 is slidably inserted into the sleeve 152. The sleeve 152 and sleeve rod 151 are fixedly connected by a spring 153. A fixing plate 19 is fixedly mounted on the sleeve 152. A clamping plate 15 is fixedly mounted on one end of the sleeve rod 151. A protrusion is provided on the clamping plate 15. The plate facilitates the electric push rod 22 to push the clamping plate 15. A baffle is set on the clamping plate 15. As the rectangular tube moves with the chain 13, the orientation of the upper and lower structures changes. When the rectangular tube is in the pickling solution and is in a vertical state, the rectangular tube is affected by buoyancy. The weight of the rectangular tube itself is less than the weight in the air. The restoring force of the spring 153 needs to be greater than the weight of the rectangular tube in the pickling solution to prevent the clamping plate 15 from being insecure in clamping the rectangular tube.
[0028] An electric push rod 31 is fixedly installed at one end of the material platform 2, and a push plate 311 is fixedly installed at the output end of the electric push rod 31; an electric push rod 45 is fixedly installed on the conveyor platform 3, and a slide block 33 is slidably installed on the conveyor platform 3. A conveying device 30 is provided on the slide block 33. The conveying device 30 is a belt conveyor, and the output end of the electric push rod 45 is fixedly connected to the slide block 33.
[0029] A second motor 16 is fixedly installed on the lower side of the outer wall of the storage tank 1. A turbine 17 is fixedly installed at the output end of the second motor 16. The turbine 17 is rotatably installed on the inner wall of the storage tank 1. The rotation of the turbine 17 drives the liquid in the pickling tank to flow relative to each other, so that the impact of the water flow removes the rust adhering to the surface of the square and rectangular tubes, thereby improving the pickling efficiency.
[0030] The output end of the second motor 16 is rotatably and sealed to the liquid storage tank 1 to prevent leakage.
[0031] Multiple protrusions 18 are fixedly installed on the inner side of the fixing block 14 and the clamping plate 15, which not only clamp the rectangular tube, but also reduce the contact area of the rectangular tube.
[0032] The connecting plate 23 is configured to cooperate with the clamping plate 15.
[0033] The conveyor table 3 is provided with a slide groove 34, and the slide block 33 is slidably connected to the slide groove 34.
[0034] The specific operation is as follows: When in use, the rectangular tubes are neatly stacked on the material platform 2. Motor 11 is started to rotate the upper sprocket 121, simultaneously rotating the lower sprocket 122 via chain 13, allowing the fixed block 14 on chain 13 to move. Rotating the upper sprocket 121 starts motor 21, driving the turbine 17 to rotate, thus creating a relative water flow in the storage tank 1. The clamping plate 15 is rotated to a position engaging with the electric push rod 22. The electric push rod 22 is started, pushing the clamping plate 15, increasing the distance between the clamping plate 15 and the fixed plate 19. The electric push rod 31 is started, pushing the rectangular tubes onto the sleeve 152 and the sleeve rod 151. The electric push rod 22 is then reset, allowing the clamping plate 15 to engage with the fixed plate 19. The fixed plate 19 can clamp the rectangular tube. The motor 11 continues to rotate, driving the rectangular tube into the pickling solution. The turbine 17 rotates, causing the liquid in the pickling tank to flow relative to each other. This allows the impact of the water flow to remove the rust adhering to the surface of the rectangular tube. When the rectangular tube moves to one side of the conveyor table 2, the motor 11 stops. The electric push rod 35 starts, driving the conveying device 30 on the slide 33 to move below the rectangular tube. The electric push rod 21 starts, pushing the clamping plate 15, increasing the distance between the clamping plate 15 and the fixed plate 19, causing the rectangular tube to fall onto the conveying device 30. The electric push rod 35 and the electric push rod 21 reset, thus allowing the rectangular tube that has fallen onto the conveying device 30 to proceed to the next step of transportation processing.
[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An acid leaching apparatus for hot-dip galvanized square and rectangular tubes, comprising a storage tank (1), wherein a material platform (2) and a conveying platform (3) are fixedly installed on the storage tank (1), characterized in that: The material platform (2) and conveyor platform (3) are respectively installed on both sides of the liquid storage tank (1). A crossbeam (10) is fixedly installed in the liquid storage tank (1). An electric push rod 1 (21) is fixedly installed on the upper end face of the crossbeam (10), and an electric push rod 2 (22) is fixedly installed on the lower end face of the crossbeam (10). A motor 1 (11) is fixedly installed on the liquid storage tank (1). A connecting shaft 1 (111) is fixedly installed at the output end of the motor 1 (11). The connecting shaft 1 (111) is rotatably connected to the liquid storage tank (1). A connecting shaft 2 (112) is rotatably installed on the lower side inside the liquid storage tank (1). Two upper shafts are fixedly connected to the connecting shaft 1 (111). The sprocket (121) has two lower sprockets (122) fixedly installed on the connecting shaft (112). The two upper sprockets (121) and the lower sprockets (122) are connected by a chain (13). The two sets of chains (13) are fixedly installed with multiple fixing blocks (14) facing each other. Each of the multiple fixing blocks (14) is fixedly installed with a sleeve (152). A sleeve rod (151) is slidably inserted into the sleeve (152). The sleeve (152) and the sleeve rod (151) are fixedly connected by a spring (153). A fixing plate (19) is fixedly installed on the sleeve (152). A clamping plate (15) is fixedly installed at one end of the sleeve rod (151). One end of the material platform (2) is fixedly installed with an electric push rod three (31), and the output end of the electric push rod three (31) is fixedly installed with a push plate (311); an electric push rod four (35) is fixedly installed on the conveying platform (3), a slide seat (33) is slidably installed on the conveying platform (3), a conveying device (30) is provided on the slide seat (33), and the output end of the electric push rod four (35) is fixedly connected to the slide seat (33).
2. The acid leaching apparatus for hot-dip galvanized square and rectangular tubes according to claim 1, characterized in that: A second motor (16) is fixedly installed on the lower side of the outer wall of the liquid storage tank (1). A turbine (17) is fixedly installed at the output end of the second motor (16). The turbine (17) is rotatably installed on the inner wall of the liquid storage tank (1).
3. The acid immersion apparatus for hot-dip galvanized square and rectangular tubes according to claim 2, characterized in that: The output end of the second motor (16) is rotatably and sealed to the liquid storage tank (1).
4. The acid immersion apparatus for hot-dip galvanized square and rectangular tubes according to claim 1, characterized in that: Multiple protrusions (18) are fixedly installed on the inner side of the fixing block (14) and the clamping plate (15).
5. The acid immersion apparatus for hot-dip galvanized square and rectangular tubes according to claim 1, characterized in that: The conveyor table (3) is provided with a slide groove (34), and the slide block (33) is slidably connected to the slide groove (34).