Cloth assistant dip dyeing processing equipment

Abstract

The utility model relates to the technical field of cloth dip dyeing, in particular to cloth assistant dip dyeing processing equipment which comprises a dip dyeing pool, a tensioning roller is slidably inserted into the dip dyeing pool, one end of the tensioning roller is fixedly sleeved with an arc-shaped sleeve, the two sides of the tensioning roller are movably sleeved with arc-shaped sleeves, and inserting columns are fixed to the inner walls of the arc-shaped sleeves; an inserting rod is inserted into one side of the tensioning roller in a sliding manner; a placing plate is fixed above the processing box, an electric push rod is mounted at the top end of the placing plate, a moving plate is fixed to the output end of the electric push rod, fixing columns are fixed to the two sides of the top end of the moving plate, and a pressing plate is fixed to the side, away from the connecting rod, of a moving block. The cloth dip dyeing and subsequent processing quality is improved by adjusting the position of the tensioning roller, and dye carried on the surface of the taken-out cloth can be reduced, so that redundant dye carried in the fabric is reduced.

Description

Technical Field

[0001] This application relates to the field of fabric dyeing technology, and in particular to a fabric auxiliary dyeing processing equipment. Background Technology

[0002] Fabric auxiliary dyeing and finishing equipment is an indispensable and important piece of equipment in the modern textile industry. It is mainly used to treat various fabrics to improve their performance and appearance. Currently, integrated textile impregnation and coating equipment is commonly used for fabric treatment.

[0003] Existing impregnation equipment includes an impregnation frame with a recessed impregnation tank for holding the impregnation solution. The tank contains an inner tension roller and an impregnation roller. The frame and tank configuration allow for surface cleaning of the textile fabric before coating. The tension roller ensures orderly fabric transport, and the impregnation rollers guarantee complete immersion of the fabric in the tank, allowing it to mix with the impregnation solution and clean the fabric surface. A subsequent drying unit dries the cleaned fabric, resulting in a better surface coating effect.

[0004] When the fabric auxiliary dyeing processing equipment tensions the fabric, the position of the tensioning roller is fixed, making it difficult to adjust the position of the tensioning roller according to the elasticity and material of the fabric, which affects the quality of the fabric. At the same time, when the fabric is taken out, it will carry excess dye, increasing the weight of the fabric and making subsequent processing difficult. It also easily increases the consumption and waste of fabric. Utility Model Content

[0005] In order to achieve the position adjustment of the tension roller, this application provides a fabric auxiliary dyeing processing device.

[0006] The fabric auxiliary dyeing and processing equipment provided in this application adopts the following technical solution:

[0007] A fabric auxiliary dyeing processing device includes a dyeing tank, a plug inserted slidably on one side of the dyeing tank, a tension roller inserted slidably in the dyeing tank, arc-shaped sleeves movably fitted on both sides of the tension roller, and a plug fixed on the inner wall of the arc-shaped sleeves, an insert rod slidably inserted on one side of the tension roller, and a movable ring movably fitted on one end of the insert rod, a fixed ring fixedly fitted on the surface of the tension roller, and collars fitted on the surfaces of the tension roller and the insert rod.

[0008] A treatment box is fixed to one side of the dyeing tank, and a rotating roller is rotatably inserted into the treatment box. A fixed plate is fixed to the top of the inner wall of the treatment box. A placement plate is fixed above the treatment box, and an electric push rod is installed at the top of the placement plate. A movable plate is fixed to the output end of the electric push rod, and fixed columns are fixed to both sides of the top of the movable plate. A connecting rod is hinged to one side of the fixed column, and a movable block is hinged to the other side of the connecting rod. A slider is fixed to one side of the movable block, and a connecting column is movably fitted onto the surface of the slider. A pressure plate is fixed to the side of the movable block away from the connecting rod, and limit plates are fixed to both sides of the top of the placement plate.

[0009] Optionally, the outer surface of the tensioning roller has a groove at the arc-shaped sleeve, and the arc-shaped sleeve is movably inserted in the groove. The sum of the thickness of the arc-shaped sleeve and the diameter of the groove end of the tensioning roller is the same as the diameter of the other ends of the tensioning roller. A gap is left between the two sets of arc-shaped sleeves, and the gap between the arc-shaped sleeves is slidably inserted into the protrusion on the inner wall of the movable ring.

[0010] By adopting the above technical solutions, the stability of use can be improved.

[0011] Optionally, the surface of the limiting plate is provided with an "L"-shaped groove, and one end of the moving block is slidably inserted into the groove.

[0012] By adopting the above technical solution, the moving block can move and rise and fall smoothly, reducing dye waste.

[0013] Optionally, the pressure plate is located above the fixing plate, and the pressure plate is slidably disposed above the placement plate.

[0014] By adopting the above technical solution, dyes can be extruded, reducing the burden on the tension rollers.

[0015] Optionally, the connecting column is symmetrically fixed to the top of the placement plate, and a directional groove is provided on one side of the connecting column, and the length of the groove is greater than the length of the slider.

[0016] By adopting the above technical solution, the offset when using the moving block is reduced, and the direction of movement is limited.

[0017] Optionally, rubber rods are fixed at both ends of one side of the movable ring, and the rubber rods are slidably inserted into one side of the fixed ring, with the movable ring located on the outer surface of the arc-shaped sleeve.

[0018] By adopting the above technical solution, the rubber material has good sealing performance and elasticity. After being compressed by external force, the rubber can quickly return to its original shape, thereby improving the tightness of the connection between the tension roller and the insertion rod.

[0019] Optionally, multiple sets of inserts are provided, with one end of each set of inserts simultaneously penetrating the tension roller and extending into the insert rod, and the inserts being slidably inserted into one side of the insert rod.

[0020] By adopting the above technical solutions, the occurrence of loosening during use can be reduced.

[0021] Optionally, the movable plate is slidably disposed with respect to the top of the placement plate, and one side of the movable plate is in contact with the movable block.

[0022] By adopting the above technical solutions, the waste of dyes can be reduced.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. By using the tension roller, arc sleeve, moving ring, insertion rod, insertion post and fixed ring in combination, the position of the tension roller can be adjusted according to different fabrics. This allows for better control of the fabric tension, reduces excessive stretching or shrinkage, helps maintain the original shape and elasticity of the fabric, reduces fabric deformation or stretching during processing, makes the dyeing and auxiliaries distribution of different fabrics more uniform, and improves the flexibility of the equipment, making it easier to adjust according to different fabrics and usage requirements, and making it more convenient to use.

[0025] 2. By using electric push rods, pressure plates, connecting columns, moving blocks, connecting rods, and moving plates in combination, it is possible to reduce the amount of dye carried on the surface of the removed fabric. This reduces excess dye in the fabric, allowing it to fall back, thus reducing dye waste and procurement costs. It also reduces the weight of the fabric during removal, thereby reducing transportation weight and protecting the equipment. This saves time and energy during subsequent processing such as drying and heat setting, improving production efficiency. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of a fabric auxiliary dyeing and processing equipment according to an embodiment of this application.

[0027] Figure 2 This is a schematic diagram of the tensioning structure in an embodiment of this application.

[0028] Figure 3 This is a schematic diagram of the structure of the insertion post in an embodiment of this application.

[0029] Figure 4 This is a schematic diagram of the structure of the fixing plate in an embodiment of this application.

[0030] Figure 5 This is a schematic diagram of the structure of the movable plate in an embodiment of this application.

[0031] Explanation of reference numerals in the attached drawings: 1. Immersion tank; 2. Tensioning roller; 3. Plug; 4. Treatment box; 5. Rotating roller; 6. Placement plate; 7. Electric push rod; 8. Fixed column; 9. Limiting plate; 10. Pressure plate; 11. Connecting column; 12. Collar; 13. Arc sleeve; 14. Moving ring; 15. Insert rod; 16. Insert column; 17. Fixed ring; 18. Fixed plate; 19. Moving block; 20. Connecting rod; 21. Slider; 22. Moving plate. Detailed Implementation

[0032] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0033] This application discloses a fabric auxiliary dyeing processing device. (Refer to...) Figure 1 A fabric auxiliary dyeing processing device includes a dyeing tank 1, with a plug 3 slidably inserted into one side wall of the dyeing tank 1 for sealing the dyeing tank 1 and adjusting the water level in the dyeing tank 1. A tension roller 2 is slidably inserted into the dyeing tank 1.

[0034] Reference Figure 2 and Figure 3 An arc-shaped sleeve 13 is movably fitted on both sides of the tension roller 2. A groove is formed on the outer surface of the tension roller 2 at the arc-shaped sleeve 13, and the arc-shaped sleeve 13 is movably inserted into the groove. The sum of the thickness of the arc-shaped sleeve 13 and the diameter of the grooved end of the tension roller 2 is the same as the diameter of the other ends of the tension roller 2. A rod 15 is slidably inserted into one side of the tension roller 2, and a movable ring 14 is movably fitted onto one end of the rod 15. A post 16 is fixed to the inner wall of the arc-shaped sleeve 13. Multiple sets of posts 16 are provided, with one end of each set simultaneously penetrating the tension roller 2 and extending into the rod 15. The posts 16 and rod 15 are slidably inserted into one side. By inserting multiple sets of posts 16 into the tension roller 2 and rod 15, the tension roller 2 and rod 15 are connected, facilitating disassembly and maintenance.

[0035] A gap is left between the two sets of arc sleeves 13. The gap between the arc sleeves 13 is slidably inserted into the protrusion on the inner wall of the moving ring 14, so that the diameter of the tension roller 2 and the insertion rod 15 is matched, allowing the fabric to be transported smoothly and protecting the fabric.

[0036] Reference Figure 3 The tension roller 2 is fixedly fitted with a fixed ring 17. Rubber rods are fixed at both ends of one side of the movable ring 14, and the rubber rods are slidably inserted into one side of the fixed ring 17. The movable ring 14 is located on the outer surface of the arc sleeve 13, so that the movable ring 14 can be smoothly removed and fitted, further reducing the occurrence of falling off during use and reducing downtime and installation time.

[0037] Reference Figure 2Both the tension roller 2 and the insertion rod 15 are fitted with collars 12 to limit the position of the tension roller 2, reduce the occurrence of detachment, and also reduce the occurrence of accidents.

[0038] Reference Figure 1 and Figure 4 A treatment box 4 is fixed on one side of the dyeing tank 1, and a rotating roller 5 is inserted into the treatment box 4. The fabric is wrapped around the surface of the tension roller 2 and the rotating roller 5.

[0039] The fabric is fed from one side of the dyeing tank 1, around the surface of the two sets of tension rollers 2, and after being dyed, it enters the treatment box 4, then exits around the surface of the two sets of rotating rollers 5. The function of the treatment box 4 is to squeeze the fabric and squeeze out excess dye. The excess dye flows to the bottom of the treatment box 4 and falls back into the dyeing tank 1.

[0040] Reference Figure 4 and Figure 5 A fixing plate 18 is fixed to the top of the inner wall of the processing box 4, and a placement plate 6 is fixed above the processing box 4. An electric push rod 7 is installed on the top of the placement plate 6. A moving plate 22 is fixed to the output end of the electric push rod 7, and fixing posts 8 are fixed to both sides of the top of the moving plate 22. The moving plate 22 is slidably disposed with the top of the placement plate 6. One side of the moving plate 22 is in contact with the moving block 19, which can provide a pushing force to the moving block 19, automatically squeezing the fabric, reducing labor input, and also reducing unnecessary dye waste.

[0041] Reference Figure 4 and Figure 5 A connecting rod 20 is hinged to one side of the fixed column 8, and a moving block 19 is hinged to the other side of the connecting rod 20. A slider 21 is fixed to one side of the moving block 19, and a connecting column 11 is movably fitted onto the surface of the slider 21. The connecting column 11 is symmetrically fixed to the top of the placement plate 6. A directional groove is opened on one side of the connecting column 11, and the length of the groove is greater than the length of the slider 21, so that the moving block 19 can maintain vertical forward and backward movement, reducing maintenance time and frequency, and improving the efficiency of use.

[0042] Reference Figure 4 and Figure 5 A pressure plate 10 is fixed on the side of the movable block 19 away from the connecting rod 20. The pressure plate 10 is located above the fixed plate 18 and is slidably positioned above the placement plate 6. Limiting plates 9 are fixed on both sides of the top of the placement plate 6. An "L"-shaped groove is opened on the surface of the limiting plate 9, and one end of the movable block 19 is slidably inserted in the groove, so that the pressure plate 10 can rise and fall stably, reducing the weight of the equipment during transportation and alleviating the burden of transportation.

[0043] The implementation principle of the fabric auxiliary dyeing and processing equipment in this application embodiment is as follows: the whole is placed in a suitable position, the fabric is wrapped around the surface of the tension roller 2 and the processing box 4, the fabric is fed from one side of the dyeing pool 1 around the bottom of the surface of the two sets of tension rollers 2, and then wrapped around the bottom of the surface of the two sets of processing boxes 4 to be discharged.

[0044] In use, depending on the elasticity and fabric type, insert one end of each of the two sets of tension rollers 2 and the two sets of insert rods 15 into the corresponding dyeing tank 1. Insert the plugs 3 into the unused pre-drilled holes to seal the dyeing tank 1. Then, insert the inserts 16 at the bottom of the arc-shaped sleeve 13 into the corresponding tension rollers 2 and insert rods 15, so that the arc-shaped sleeve 13 is located in the groove of the tension roller 2, thus fixing the collar 12 and insert rods 15. Next, push the movable ring 14 fitted on the surface of the insert rod 15 towards the tension roller 2, so that the rubber post on one side of the movable ring 14 is inserted into the corresponding position in the fixing ring 17. At the same time, the protrusion on the inner wall of the movable ring 14 is inserted into the gap between the two sets of arc-shaped sleeves 13. Finally, the movable ring 14 covers the surface of the arc-shaped sleeve 13, and then the two sets of collars 12 are sequentially fitted onto the ends of the tension rollers 2 and insert rods 15 located on the outer surface of the dyeing tank 1. When disassembly and replacement of the usage position are required, the operation is reversed.

[0045] After the fabric is dyed, it is transported to the fixed plate 18 between the two sets of treatment boxes 4. The fixed column 8 is activated, and its piston end pushes the moving plate 22 forward. The moving plate 22 pushes both sets of fixed columns 8 and moving blocks 19 forward simultaneously. The movement of the two sets of moving blocks 19 causes the pressure plate 10 to move forward synchronously. Then, one end of each set of moving blocks 19 slides forward in the limiting plate 9. When it slides to the depth of the "L"-shaped groove, the moving block 19 causes the connecting rod 20 to fall to its working position. The hinged connecting rod 20 provides pulling force to the moving block 19. At this time, the moving block 19 drives the moving plate 22 to move forward and downward simultaneously in the connecting column 11. Finally, the pressure plate 10 falls to the top of the fixed plate 18, squeezing the fabric downwards and squeezing out excess dye. The excess dye flows into the treatment box 4 and falls back into the dyeing tank 1. When resetting is required, the piston end of the fixed column 8 drives the pressure plate 10 and moving blocks 19 to move in the opposite direction. During fabric transportation, the fixed column 8 repeatedly extends and retracts.

[0046] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fabric auxiliary dyeing processing device, comprising an immersion dyeing tank (1), characterized in that: A plug (3) is slidably inserted into one side of the dyeing tank (1), and a tensioning roller (2) is slidably inserted into the dyeing tank (1). An arc-shaped sleeve (13) is movably fitted on both sides of the tensioning roller (2), and a plug (16) is fixed on the inner wall of the arc-shaped sleeve (13). A plug rod (15) is slidably inserted into one side of the tensioning roller (2), and a movable ring (14) is movably fitted at one end of the plug rod (15). A fixing ring (17) is fixedly fitted on the surface of the tensioning roller (2), and a collar (12) is fitted on the surface of both the tensioning roller (2) and the plug rod (15). A treatment box (4) is fixed on one side of the dyeing tank (1), and a rotating roller (5) is rotatably inserted in the treatment box (4). A fixing plate (18) is fixed at the top of the inner wall of the treatment box (4). A placement plate (6) is fixed above the treatment box (4), and an electric push rod (7) is installed at the top of the placement plate (6). A moving plate (22) is fixed at the output end of the electric push rod (7), and a fixing column (8) is fixed on both sides of the top of the moving plate (22). A connecting rod (20) is hinged on one side of the fixing column (8), and a moving block (19) is hinged on the other side of the connecting rod (20). A slider (21) is fixed on one side of the moving block (19), and a connecting column (11) is movably sleeved on the surface of the slider (21). A pressure plate (10) is fixed on the side of the moving block (19) away from the connecting rod (20), and a limit plate (9) is fixed on both sides of the top of the placement plate (6).

2. The fabric auxiliary dyeing and processing equipment according to claim 1, characterized in that: The outer surface of the tension roller (2) is provided with a groove at the arc sleeve (13), and the arc sleeve (13) is movably inserted in the groove. The sum of the thickness of the arc sleeve (13) and the diameter of the groove end of the tension roller (2) is the same as the diameter of the other ends of the tension roller (2). There is a gap between the two sets of arc sleeves (13), and the gap between the arc sleeves (13) is slidably inserted into the protrusion on the inner wall of the movable ring (14).

3. The fabric auxiliary dyeing and processing equipment according to claim 1, characterized in that: The surface of the limiting plate (9) is provided with an "L"-shaped groove, and one end of the moving block (19) is slidably inserted into the groove.

4. The fabric auxiliary dyeing and processing equipment according to claim 1, characterized in that: The pressure plate (10) is located above the fixing plate (18), and the pressure plate (10) is slidably disposed above the placement plate (6).

5. The fabric auxiliary dyeing and processing equipment according to claim 1, characterized in that: The connecting column (11) is symmetrically fixed to the top of the placement plate (6). A directional groove is provided on one side of the connecting column (11), and the length of the groove is greater than the length of the slider (21).

6. The fabric auxiliary dyeing and processing equipment according to claim 1, characterized in that: Rubber rods are fixed at both ends of one side of the movable ring (14), and the rubber rods are slidably inserted into one side of the fixed ring (17). The movable ring (14) is located on the outer surface of the arc sleeve (13).

7. The fabric auxiliary dyeing and processing equipment according to claim 1, characterized in that: The insert (16) is provided in multiple sets, and one end of each set of inserts (16) simultaneously passes through the tension roller (2) and extends into the insert rod (15). The insert (16) and the insert rod (15) are slidably inserted into each other.

8. The fabric auxiliary dyeing and processing equipment according to claim 1, characterized in that: The movable plate (22) is slidably disposed on the top of the placement plate (6), and one side of the movable plate (22) is in contact with the movable block (19).

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