Auxiliary device for mounting ALC (autoclaved lightweight concrete) wallboard

Abstract

The utility model discloses an ALC wallboard installation auxiliary device which comprises a movable plate, a winch, a fixed pulley, an installation frame and a mooring rope, the winch is fixedly installed on the left side of the top of the movable plate, the installation frame is fixedly connected to the right side of the top of the movable plate, and the fixed pulley is fixedly installed on the top of the installation frame. And the cable is wound on an output shaft of the winch. Through the arrangement of the sliding blocks, the sliding grooves and the lifting plate, the stability and guidance quality of the lifting plate are further enhanced, meanwhile, the first clamping plates on the two sides can be synchronously adjusted through the design of the two-way lead screws, and the adaptability and clamping force to wallboards of different sizes are improved; the problems that an existing equipment clamping mechanism cannot flexibly adapt to wallboards of different sizes, when the clamping mechanism conducts lifting movement through a mooring rope, the equipment is not provided with a corresponding limiting structure, the shaking phenomenon occurs, the stability of the lifting process is affected, and the safety risk in the operation process is also increased are solved.

Description

Technical Field

[0001] This utility model relates to the field of ALC wall panel installation technology, specifically to an ALC wall panel installation auxiliary device. Background Technology

[0002] ALC is short for Autoclaved Lightweight Concrete. ALC panels are a high-performance new building material that can be used as both wall and roof panels. As a non-load-bearing structural material, it boasts advantages such as light weight, high strength, multiple environmental benefits, and thermal insulation. It also exhibits good fire resistance, durability, sound insulation, and impermeability, and allows for rapid construction, reducing overall building costs. This material has been widely used in construction projects. However, with the widespread use of this material, the installation and positioning of ALC panels has become significantly more challenging. Previously, ALC panel installation often required multiple people working together to adjust the positioning, necessitating the assistance of installation auxiliary devices.

[0003] According to the authorized publication number CN 221796784U, an auxiliary device for installing ALC panels is disclosed, including a support base plate and an ALC panel clamping assembly. The support base plate is equipped with a support frame, a counterweight box, and a rope winding and unwinding device. A fixed pulley is installed on the top of the support frame. The winding and unwinding line in the rope winding and unwinding device passes through the fixed pulley and is connected to a hook. The ALC panel clamping assembly includes a clamping seat with slidable clamping plates on both sides. A rack segment is provided on the clamping plates. A tensioning plate is slidably installed on the top of the clamping seat. Half-gears are symmetrically installed along the tensioning plate in the cavity inside the clamping seat, and the half-gears mesh with the rack segment on the clamping plate. The half-gears are rotatably connected to the lower end of the tensioning plate through a connecting plate. A pull ring is connected to the top of the tensioning plate and is movably connected to the hook. This utility model facilitates the construction and installation of ALC panels, avoids damage to ALC panels during vertical installation, and improves the installation efficiency and safety of ALC panels.

[0004] Based on the search of the aforementioned patents and the discovery of existing equipment, it was found that the aforementioned equipment can solve the problem of ALC plates breaking during vertical operation.

[0005] However, in actual use, while the half-gear clamping mechanism of the above-mentioned equipment does bring convenience, it also has some limitations. Since the clamping size depends on the tooth matching of the half-gear and the rack, this design cannot flexibly adapt to wall panels of different sizes, limiting its application in various wall panel installations. In addition, when the clamping mechanism is lifted and moved by the cable, the above-mentioned equipment does not have a corresponding limit structure, which will cause swaying. This not only affects the stability of the lifting process, but also increases the safety risks during operation. Utility Model Content

[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide an ALC wall panel installation auxiliary device, which has the advantages of stable lifting and adapting to different sizes. It solves the problems that the existing equipment clamping mechanism cannot flexibly adapt to wall panels of different sizes, and that when the clamping mechanism moves up and down via cable, the above-mentioned equipment does not have a corresponding limit structure, which will cause shaking. This not only affects the stability of the lifting process, but also increases the safety risks during operation.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an ALC wall panel installation auxiliary device, comprising a movable plate, a winch, a fixed pulley, an installation frame, and a cable. The winch is fixedly installed on the left side of the top of the movable plate, the installation frame is fixedly connected to the right side of the top of the movable plate, the fixed pulley is fixedly installed on the top of the installation frame, the cable is wound around the output shaft of the winch, and the end of the cable away from the winch passes through the fixed pulley and is fixedly installed with a lifting plate by a lifting ring. The front and rear sides of the right side of the installation frame are fixedly connected to slide rails, and the left side of the lifting plate is provided with a slide groove for use with the slide rails. The lifting plate is slidably connected to the installation frame through the slide rails and the slide grooves. A double-acting screw is provided on the right side of the lifting plate, and the front and rear sides of the surface of the double-acting screw are threaded with first clamping plates. Support components are fixedly connected to the front and back sides of the lifting plate.

[0008] In a preferred embodiment of this invention, the support assembly includes a support plate, which is fixedly connected to the front and back of the lifting plate. A bearing is movably connected inside the support plate, and the bidirectional lead screw is fixedly connected to the support plate through the bearing.

[0009] As a preferred embodiment of this utility model, a mounting plate is fixedly connected to the front side of the front support plate, the mounting plate is fixedly connected to the front side of the front support plate, a drive motor is fixedly mounted on the front side of the mounting plate, and the output end of the drive motor is fixedly connected to the front end of the bidirectional lead screw.

[0010] As a preferred embodiment of this utility model, a limiting plate is fixedly installed on the left side of the inner side of the first clamping plate.

[0011] As a preferred embodiment of this invention, an L-shaped secondary enlarged clamping plate is fixedly connected to the outer side of the first clamping plate.

[0012] As a preferred embodiment of this utility model, protective pads are attached to the right side of the inner side of the first clamping plate and the L-shaped secondary enlarged clamping plate, and the protective pads are made of natural rubber.

[0013] As a preferred embodiment of this utility model, a ball bearing is movably embedded on the right side of the slide rail, and the ball bearing is provided in a plurality of such balls and is distributed at equal intervals.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model further enhances the stability and guiding properties of the lifting plate by setting up a slider, a sliding groove, and a lifting plate. At the same time, the design of the bidirectional lead screw allows the first clamping plates on both sides to be adjusted synchronously, improving the adaptability and clamping force to wall panels of different sizes. It solves the problems of existing equipment clamping mechanisms being unable to flexibly adapt to wall panels of different sizes and the lack of corresponding limit structures when the clamping mechanism moves up and down via cables, resulting in swaying. This not only affects the stability of the lifting process but also increases the safety risks during operation. It achieves the effect of stable lifting and adapting to different sizes.

[0016] 2. This utility model, by setting up a support assembly, allows the bidirectional lead screw to be movably installed on the support plate via bearings, and then the support plate to be fixedly installed on the lifting plate. This allows the support plate to support the rotation of the bidirectional lead screw, ensuring the necessary conditions for its use. At the same time, the bearings allow the bidirectional lead screw to rotate more smoothly inside the support plate, increasing its service life.

[0017] 3. This utility model sets up an installation plate and a drive motor, so that the output end of the drive motor is fixedly installed to the bidirectional lead screw through the installation plate, thereby enabling the drive motor to drive the bidirectional lead screw to rotate. This makes it more convenient for the operator to rotate the bidirectional lead screw clamp. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional structural diagram of the present invention from another perspective;

[0020] Figure 3 This is a schematic diagram of the exploded structure of this utility model.

[0021] In the diagram: 1. Moving plate; 2. Winch; 3. Fixed pulley; 4. Mounting frame; 5. Cable; 6. Lifting plate; 7. Slide rail; 8. Slide groove; 9. Double-acting lead screw; 10. First clamping plate; 11. Support assembly; 111. Support plate; 112. Bearing; 12. Mounting plate; 13. Drive motor; 14. Limiting plate; 15. L-shaped secondary expanding clamping plate; 16. Protective pad; 17. Ball bearing. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 3 As shown, this utility model provides an ALC wall panel installation auxiliary device, including a movable plate 1, a winch 2, a fixed pulley 3, a mounting frame 4, and a cable 5. The winch 2 is fixedly installed on the top left side of the movable plate 1, the mounting frame 4 is fixedly connected to the top right side of the movable plate 1, the fixed pulley 3 is fixedly installed on the top of the mounting frame 4, the cable 5 is wound around the output shaft of the winch 2, and the end of the cable 5 away from the winch 2 passes through the fixed pulley 3 and is fixedly installed with a lifting plate 6 through a lifting ring. The front and rear sides of the right side of the mounting frame 4 are fixedly connected to slide rails 7. The left side of the lifting plate 6 is provided with a slide groove 8 that is used in conjunction with the slide rail 7. The lifting plate 6 is slidably connected to the mounting frame 4 through the slide rail 7 and the slide groove 8. The right side of the lifting plate 6 is provided with a double-acting screw 9, and the front and rear sides of the surface of the double-acting screw 9 are threadedly connected to a first clamping plate 10. The front and back sides of the lifting plate 6 are fixedly connected to support components 11.

[0024] refer to Figure 3 The support assembly 11 includes a support plate 111, which is fixedly connected to the front and back of the lifting plate 6. A bearing 112 is movably connected inside the support plate 111, and the bidirectional lead screw 9 is fixedly connected to the support plate 111 through the bearing 112.

[0025] As a technical optimization of this utility model, by setting a support component 11, the bidirectional lead screw 9 is movably installed with the support plate 111 via the bearing 112, and then the support plate 111 is fixedly installed with the lifting plate 6. Thus, the support plate 111 supports the rotation of the bidirectional lead screw 9, ensuring the necessary conditions for the use of the bidirectional lead screw 9. At the same time, the setting of the bearing 112 can make the rotation of the bidirectional lead screw 9 inside the support plate 111 smoother, increasing the service life of the bidirectional lead screw 9.

[0026] refer to Figure 3 A mounting plate 12 is fixedly connected to the front side of the front support plate 111. The mounting plate 12 is fixedly connected to the front side of the front support plate 111. A drive motor 13 is fixedly installed on the front side of the mounting plate 12. The output end of the drive motor 13 is fixedly connected to the front end of the bidirectional lead screw 9.

[0027] As a technical optimization of this utility model, by setting up an mounting plate 12 and a drive motor 13, the output end of the drive motor 13 is fixedly installed with the bidirectional lead screw 9 through the mounting plate 12, thereby enabling the drive motor 13 to drive the bidirectional lead screw 9 to rotate, which makes it more convenient for the operator to rotate the bidirectional lead screw 9 for clamping.

[0028] refer to Figure 3 A limiting plate 14 is fixedly installed on the left side of the inner side of the first clamping plate 10.

[0029] As a technical optimization of this utility model, by setting a limiting plate 14, when the operator clamps the wall panel through the first clamping plate 10, the limiting plate 14 will limit the clamped wall panel. By making the wall panel fit against the limiting plate 14, the wall panel can be limited, avoiding the wall panel from contacting the bidirectional lead screw 9 during the clamping process, which would cause scratches on the surface of the wall panel.

[0030] refer to Figure 3 An L-shaped secondary enlarged clamping plate 15 is fixedly connected to the outer side of the first clamping plate 10.

[0031] As a technical optimization of this utility model, by setting an L-shaped secondary enlarged clamping plate 15, when the width of the wall panel is greater than the maximum size that the first clamping plate 10 can clamp, the operator can clamp the oversized wall panel through the L-shaped secondary enlarged clamping plate 15 on the outside of the first clamping plate 10, thereby ensuring the diversity of clamping and the adaptability of size.

[0032] refer to Figure 3 Protective pads 16 are attached to the right side of the inner side of the first clamping plate 10 and the L-shaped secondary enlarged clamping plate 15. The protective pads 16 are made of natural rubber.

[0033] As a technical optimization of this utility model, by setting a protective pad 16, the protective pad 16 can effectively prevent the first clamping plate 10 from directly contacting the wall panel surface, avoiding scratches or other damage. Natural rubber has good elasticity and can play a buffering role during clamping, reducing the pressure on the wall panel.

[0034] refer to Figure 3 The right side of the slide rail 7 is inlaid with ball bearings 17, and there are several ball bearings 17 distributed at equal intervals.

[0035] As a technical optimization of this utility model, by setting the ball bearing 17, the coefficient of friction between the slide rail 7 and the lifting plate 6 is significantly reduced, making the movement of the lifting plate 6 smoother. Due to the reduction of friction, the wear of the equipment will also be reduced accordingly, thereby extending the service life of the entire device.

[0036] The working principle and usage process of this utility model are as follows: In use, the winch 2 is first wound or unwound according to the height of the wall panel, causing the cable 5 to move the lifting plate 6 to the required height. The wall panel is then placed inside the first clamping plate 10. The operator starts the drive motor 13, causing its output end to drive the bidirectional lead screw 9 through the support plate 111 and bearing 112 via the mounting plate 12. The rotating bidirectional lead screw 9 causes the first clamping plates 10 to move closer together, clamping the wall panel and ensuring stability during lifting. Simultaneously, the bidirectional lead screw 9 increases the minimum width of the wall panel that the first clamping plate 10 can hold. Furthermore, when the width of the wall panel exceeds the maximum width that the first clamping plate 10 can hold... At this point, the operator can clamp the oversized wall panel using the L-shaped secondary enlarged clamping plate 15 on the outside of the first clamping plate 10, thus ensuring the diversity of clamping and the adaptability of size. After clamping, the wall panel needs to be raised to the required installation position. The operator starts the winch 2 to rewind, so that the cable 5 drives the lifting plate 6 to rise. During the rising process, the lifting plate 6 will move on the surface of the slide rail 7 through the slide groove 8, so that the slide rail 7 and the slide groove 8 limit the movement of the lifting plate 6, preventing the lifting plate 6 from shaking randomly during the movement of the wall panel, and ensuring the stability of the wall panel during the movement. When the wall panel moves to the appropriate position, the operator controls the drive motor 13 to rotate in the opposite direction, so that the first clamping plate 10 releases the wall panel, which can then be easily installed, ensuring the convenience of wall panel installation.

[0037] In summary, this ALC wall panel installation auxiliary device, by incorporating a slider, a sliding groove 8, and a lifting plate 6, further enhances the stability and guiding properties of the lifting plate 6. Simultaneously, the design of the bidirectional lead screw 9 allows for synchronous adjustment of the first clamping plates 10 on both sides, improving adaptability to wall panels of different sizes and clamping force. This solves the problems of existing equipment clamping mechanisms being unable to flexibly adapt to wall panels of different sizes, and the lack of corresponding limit structures in the aforementioned equipment when the clamping mechanism moves up and down via cables, resulting in swaying. This not only affects the stability of the lifting process but also increases safety risks during operation.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ALC wall panel installation auxiliary device, comprising a movable plate (1), a winch (2), a fixed pulley (3), a mounting frame (4), and a cable (5), characterized in that: The winch (2) is fixedly installed on the left side of the top of the moving plate (1). The mounting frame (4) is fixedly connected to the right side of the top of the moving plate (1). The fixed pulley (3) is fixedly installed on the top of the mounting frame (4). The cable (5) is wound around the output shaft of the winch (2). The end of the cable (5) away from the winch (2) passes through the fixed pulley (3) and is fixedly installed with the lifting plate (6) by the lifting ring. The front and rear sides of the right side of the mounting frame (4) are fixedly connected with the slide rail (7). The left side of the lifting plate (6) is provided with the slide groove (8) for use with the slide rail (7). The lifting plate (6) is slidably connected to the mounting frame (4) through the slide rail (7) and the slide groove (8). The right side of the lifting plate (6) is provided with a double screw (9). The front and rear sides of the surface of the double screw (9) are threaded with the first clamping plate (10). The front and back sides of the lifting plate (6) are fixedly connected with the support assembly (11).

2. The ALC wall panel installation auxiliary device according to claim 1, characterized in that: The support assembly (11) includes a support plate (111), which is fixedly connected to the front and back of the lifting plate (6). The support plate (111) is movably connected to a bearing (112), and the bidirectional lead screw (9) is fixedly connected to the support plate (111) through the bearing (112).

3. The ALC wall panel installation auxiliary device according to claim 2, characterized in that: A mounting plate (12) is fixedly connected to the front side of the front support plate (111). The mounting plate (12) is fixedly connected to the front side of the front support plate (111). A drive motor (13) is fixedly installed on the front side of the mounting plate (12). The output end of the drive motor (13) is fixedly connected to the front end of the bidirectional lead screw (9).

4. The ALC wall panel installation auxiliary device according to claim 1, characterized in that: A limiting plate (14) is fixedly installed on the left side inside the first clamping plate (10).

5. The ALC wall panel installation auxiliary device according to claim 1, characterized in that: An L-shaped secondary enlarged clamping plate (15) is fixedly connected to the outer side of the first clamping plate (10).

6. The ALC wall panel installation auxiliary device according to claim 5, characterized in that: Protective pads (16) are attached to the right side of the inner side of the first clamping plate (10) and the L-shaped secondary enlarged clamping plate (15). The protective pads (16) are made of natural rubber.

7. The ALC wall panel installation auxiliary device according to claim 1, characterized in that: The right side of the slide rail (7) is movably inlaid with ball bearings (17), and there are several ball bearings (17) arranged at equal distances.

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