Die for forming scale support
By introducing an auxiliary extension structure for the pin in the mold for forming the ruler bracket, the problems of pin jamming and breakage and pre-formed hole deformation are solved, enabling convenient replacement of the pin and improving the forming quality.
Patent Information
- Application Number
- CN202422916198.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-28
AI Technical Summary
During the forming process of the ruler bracket, the pins are prone to jamming and breaking, which is time-consuming and laborious. Furthermore, the pre-made holes are easily deformed, affecting the forming quality.
Design a mold for forming a ruler bracket, adopting an auxiliary extension structure with a pin, including a fixing block, an auxiliary extension rod and a pin sleeve, to avoid directly setting an excessively long pin, reduce the risk of jamming and breakage, and set a pin on the moving mold side to reduce the impact of clamping force.
This allows for easy replacement of the pins, avoiding problems such as jamming, breakage, and deformation of pre-formed holes, thus improving operational efficiency and molding quality.
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Figure CN223557206U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of mould forming, especially a scale support forming die. BACKGROUND
[0002] With the rapid development of modern manufacturing industry, aluminum alloy castings are widely used in various industrial fields due to their light weight, high strength and good mechanical properties. The scale support for electric circular saw cutting is a typical aluminum alloy casting, as shown in the figure, which is a scale support, and its structural feature is 90° vertical integrated design. The overall support size span is 255mm, the scale span height is about 120mm, and the average wall thickness is about 3.5mm. The part structure is unbalanced, and the wall thickness is thin. When designing the die casting die, 250-ton high-pressure casting is used for production, and the design is one-hole production, two groups of side-pulling sliders are used to form the blank, and then mechanical processing is performed to complete the final product. Figure 1
[0003] In the implementation of the prior art, the inventors have found that;
[0004] The scale end needs to be made with a preformed hole with a diameter of 2.5mm for positioning during the forming of the blank. Considering the strength of the pin and the convenience of disassembly and assembly when replacing, a pin is arranged through the movable die base, the push plate, the push plate fixed plate, and the movable die to realize the forming of the preformed hole, but the too long arrangement of the pin is easy to cause the pin to be stuck and broken, and then the mold needs to be disassembled and replaced, which is time-consuming and laborious. When the pin is designed on the fixed die side, the preformed hole of the scale support is easy to be deformed by the clamping force during mold opening.
[0005] Therefore, the present application provides a simple and convenient forming preformed hole technical scheme which is not affected by the clamping force to solve the problems of pin sticking and breaking, time-consuming and laborious, and part deformation caused by the forming of the preformed hole in the prior art. SUMMARY
[0006] The present application provides a simple and convenient forming preformed hole technical scheme which is not affected by the clamping force to solve the problems of pin sticking and breaking, time-consuming and laborious, and part deformation caused by the forming of the preformed hole in the prior art.
[0007] Specifically, a scale support forming die comprises a fixed die assembly and a movable die assembly, the fixed die assembly at least comprises a fixed die plate and a fixed die core, the movable die assembly at least comprises a movable die plate, a movable die core, a movable die plate base, a push plate, and a push plate fixed plate arranged between the movable die plate and the movable die plate base, and an auxiliary extension structure for a pin for forming a preformed hole at the end of the scale is arranged in the movable die assembly. The auxiliary extension structure for the pin comprises a fixed block arranged on the movable die plate base, an auxiliary extension rod connected with the fixed block and penetrating through the push plate, the push plate fixed plate, and the movable die plate, and a pin penetrating through the movable die core and connected with the auxiliary extension rod.
[0008] Further, the auxiliary extension structure for the pin further comprises a pin sleeve for sleeving the pin, which is arranged through the movable die core and corresponds to the auxiliary extension rod.
[0009] Further, the pin is provided with a hanging table at one end connected with the auxiliary extension rod, and the auxiliary extension rod is provided with a clamping groove for clamping the hanging table on the outer wall of the end connected with the pin.
[0010] Further, the auxiliary extension rod and the fixing block are connected through a bolt.
[0011] The technical scheme provided by the embodiment of the present application has at least the following beneficial effects:
[0012] The auxiliary extension structure for the pin in the mold is used to form the prefabricated hole of the scale support. Compared with the direct setting of the pin on the movable die side in the past, the auxiliary extension rod for the pin and the pin are used to replace the pin in the present application, so that the problem of the too long pin being stuck is avoided. Compared with the setting of the pin on the fixed die side in the past, the problem that the prefabricated hole of the scale support is easily deformed by the pulling force when the mold is opened is avoided. At the same time, the mold provided by the present application can realize the replacement of the pin without disassembling the mold, and the maintenance is convenient. BRIEF DESCRIPTION OF DRAWINGS
[0013] The drawings described herein are used to provide a further understanding of the present application, and form a part of the present application. The schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:
[0014] Figure 1 The drawing is a schematic diagram of the scale support provided by the embodiment of the present application;
[0015] Figure 2 The drawing is a schematic diagram of the mold structure for forming the scale support provided by the embodiment of the present application;
[0016] Figure 3 The drawing is a schematic diagram of the auxiliary extension structure for the pin and the scale support provided by the embodiment of the present application; Figure 2 The drawing is a schematic diagram of the A-A cross-sectional structure provided by the embodiment of the present application;
[0017] Figure 4 The drawing is a schematic diagram of the auxiliary extension structure for the pin and the scale support provided by the embodiment of the present application;
[0018] Reference signs:
[0019] A scale support forming die-100; scale support-1; preformed hole-11; fixed die assembly-2; fixed die plate-21; fixed die core-22; movable die assembly-3; movable die plate-31; movable die core-32; movable die plate base-33; ejector pin push plate-34; push plate fixing plate-35; auxiliary extension structure for pin-36; fixing block-361; auxiliary extension rod-362; clamping groove-3622; pin-363; hanging table-3631; pin sleeve-364. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme of the present application will be described clearly and completely below in combination with specific embodiments of the present application and corresponding drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] Please refer to Figure 1 , the existing scale support 1 schematic diagram, scale support 1 including support and scale part, in die casting die generally design two groups of side pull slide block forming blank, and through machining to complete the final processing of product. Based on the scale preformed hole 11 in the movable die side, the fixed die side forming problem, the present application provides a kind of technical scheme, which will not be stuck, leading to need to dismantle mode time-consuming and laborious or be affected by the deformation of holding force by pulling.
[0022] Specifically, as Figures 2-4 shown, the present application provides a kind of scale support forming die 100, including fixed die assembly 2, movable die assembly 3, fixed die assembly 2 at least including fixed die plate 21, fixed die core 22, movable die assembly 3 at least including movable die plate 31, movable die core 32, movable die plate base 33, movable die plate 31 and movable die plate base 33 between setting ejector pin push plate 34, push plate fixing plate 35, movable die assembly 3 is equipped with auxiliary extension structure for pin 36 for forming scale end preformed hole 11, auxiliary extension structure for pin 36 includes fixed block 361 in movable die plate base 33, with fixed block 361, through the auxiliary extension rod 362 of the movable die plate 31, movable die core 32 of the pin 363 of the movable die plate 31 of the movable die plate 31 and movable die plate base 33, movable die plate 31 is connected, and the pin 363 of the movable die core 32 is connected.
[0023] Specifically, the present application provides a scale bracket forming die 100, which is an improvement on the preformed hole 11 of the scale bracket 1 based on the existing die capable of forming the scale bracket 1. It can be understood that the forming of other parts of the scale bracket 1 except the preformed hole 11 can still be achieved by the original fixed die assembly 2 and movable die assembly 3. That is, it can also be understood that the fixed die plate 21, fixed die core 22, movable die plate 31, movable die core 32, and side extraction slide block mechanism in the original die are all prior art, and the present application only improves the structure of the preformed hole 11 of the scale bracket. Obviously, the fixed die plate 21 and fixed die core 22 in the fixed die assembly 2, the movable die plate 31, movable die core 32, movable die plate base 33, ejector pin push plate 34, and push plate fixing plate 35 in the movable die assembly 3 are all prior art, and therefore will not be described in detail.
[0024] Specifically, based on the prior art described above, the present application designs an auxiliary extension structure 36 for forming a pin in the movable die assembly 3. It can be understood that, compared with the pin forming structure designed in the movable die assembly 3 in the past, the present application eliminates the technical solution of directly designing a longer pin to form the preformed hole 11, thereby avoiding the problem of the pin being stuck and needing to be replaced by disassembling the die, which is time-consuming and laborious. The auxiliary extension structure 36 for forming a pin provided by the present application includes a fixed block 361 provided on the movable die plate base 33, an auxiliary extension rod 362 connected to the fixed block 361 and penetrating the ejector pin push plate 34, push plate fixing plate 35, and movable die plate 31, and a pin 363 connected to the auxiliary extension rod 362 and penetrating the movable die core 32. As can be seen, the present application realizes the forming of the preformed hole 11 by connecting the auxiliary extension rod 362 and the pin 363. It can be understood that the two-section design reduces the probability of the pin being stuck and replaced by disassembling the die. At the same time, compared with the pin 363 being provided on the fixed die side in the past, the pin being provided on the movable die side can reduce the influence of the holding force and avoid the problem of the preformed hole 11 being deformed by tension.
[0025] Specifically, the fixed block 361 is embedded in the movable die plate base 33, and through holes for the auxiliary extension rod 362 to pass through are formed in the ejector pin push plate 34, push plate fixing plate 35, and movable die plate 31. Through holes for the pin 363 to pass through are formed in the movable die core 32.
[0026] Further, the auxiliary extension structure 36 for forming a pin further includes a pin sleeve 364 penetrating the movable die core 32 and corresponding to the auxiliary extension rod 362 for sleeving the pin 363.
[0027] Specifically, the mold pin sleeve 364 is arranged outside the mold pin 363, which can further avoid the problem of the mold pin 363 being stuck. By arranging the sleeve, when the mold pin 363 is stuck, the mold pin sleeve 364 shares part of the force, thereby reducing the probability of being stuck.
[0028] Further, the mold pin 363 is provided with a hanging table 3631 at one end connected to the auxiliary extension rod 362, and the auxiliary extension rod 362 is provided with a clamping groove 3622 for clamping the hanging table 3631 on the outer wall of the end connected to the mold pin 363.
[0029] Specifically, the auxiliary extension rod 362 and the mold pin 363 can also be connected by other means, such as buckle type, hinge type connection, and in this application, the connection is achieved by arranging the clamping groove 3622 of the auxiliary extension rod 362 to clamp the hanging table 3631 of the mold pin 363. It can be understood that the clamping groove 3622 of the auxiliary extension rod 362 is arranged in the hole of the movable mold plate 31, and when the mold pin 363 is connected to the auxiliary extension rod 362 and installed in the movable mold plate 31, the mold pin 363 is limited by the hole of the movable mold plate 31 and the clamping groove 3622 of the auxiliary extension rod 362, and can only move along the axis direction of the auxiliary extension rod 362 under the pulling force or pushing force of the auxiliary extension rod 362 when needed. It can also be understood that when the auxiliary extension rod 36 provided in the application needs to be replaced, the mold does not need to be disassembled, and only the fixing seat needs to be disassembled, and the auxiliary extension rod 362 and the mold pin 363 connected to the auxiliary extension rod 362 can be pulled out to complete the replacement.
[0030] Further, the auxiliary extension rod 362 and the fixed block 361 are connected by bolts.
[0031] Specifically, when the mold pin 363 needs to be replaced, only the bolts need to be loosened, the fixed block 361 is disassembled, and then the auxiliary extension rod 362 and the mold pin 363 connected to the auxiliary extension rod 362 are pulled out to complete the replacement of the mold pin 363, without disassembling the inner membrane.
[0032] It should be pointed out that the fixed block 361 is embedded in the movable mold plate base 33 and connected by bolts. It can be understood that the fixed block 361 is provided with bolt holes connected to the auxiliary extension rod 362, and bolt holes connected to the movable mold plate base 33. In an actual application scenario provided in the application, the bolt holes of the fixed block 361 connected to the auxiliary extension rod 362 are located in the middle of the fixed block 361, and the bolt holes connected to the movable mold plate base 33 are located on both sides of the bolt holes connected to the auxiliary extension rod 362.
[0033] Specifically, in an actual application scenario provided by the present application, the pin sleeve 364 is sleeved in the through hole of the movable mold core 32, the pin 363 is connected to the clamping groove 3622 of the auxiliary extension rod 362 through the hanging table 3631, and then the connected pin 363 and auxiliary extension rod 362 are inserted into the through holes of the movable mold plate base 33, the push plate fixing plate 35 and the movable mold plate 31. At this time, the pin 363 is inserted and extends out of the pin sleeve 364, and finally the auxiliary extension rod 362 is connected with the fixing block 361 through bolts, the fixing block 361 is embedded in the movable mold base bottom plate and fixed to the movable mold plate base 33 through the bolt holes on both sides. When the mold is opened, the prefabricated hole 11 of the scale end part on the scale support 1 formed by the pin is separated through the auxiliary structure, so that the scale support 1 is effectively separated from the fixed mold. When the pin 363 needs to be replaced, the fixing block 361 is disassembled, the auxiliary extension rod 362 is pulled out, and when the auxiliary extension rod 362 is pulled out, the pin 363 clamped by the hanging table 3631 is also pulled out from the auxiliary pin sleeve 364, and the replacement of the pin 363 is completed.
[0034] It should be noted that the terms "comprising", "containing", or any other variant thereof are intended to cover a non-exclusive inclusion, such that a process, method, article or apparatus that comprises a list of elements does not include only those elements, but can also include other elements not expressly listed or inherent to such process, method, article or apparatus. Without more limitations, the element defined by the phrase "comprising a" does not exclude the presence of additional identical elements in the process, method, article or apparatus that includes the element.
[0035] The above only describes the embodiments of the present application and is not intended to limit the present application. Those skilled in the art can make various modifications and changes to the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the scope of the claims of the present application.
Claims
1. A scale support forming die, comprising a fixed die assembly and a movable die assembly, the fixed die assembly comprising at least a fixed die plate and a fixed die core, the movable die assembly comprising at least a movable die plate, a movable die core, a movable die plate base, a ejector pin push plate arranged between the movable die plate and the movable die plate base, and a push plate fixing plate, characterized in that, The movable die assembly is internally provided with an auxiliary extension structure for forming a preformed hole at the end of the scale, which comprises a fixed block arranged on the base of the movable die plate, an auxiliary extension rod arranged in connection with the fixed block and penetrating through the ejector rod push plate, the push plate fixed plate and the movable die plate, and a die pin sleeve penetrating through the movable die core and arranged in connection with the auxiliary extension rod.
2. The scale bracket molding die according to claim 1, wherein The auxiliary extension structure for the die pin further comprises a die pin sleeve penetrating through the movable die core and arranged in connection with the auxiliary extension rod, which is used for sleeving the die pin.
3. The scale bracket molding die according to claim 1, wherein The die pin is provided with a hanging table at one end connected with the auxiliary extension rod, and the auxiliary extension rod is provided with a clamping groove for clamping the hanging table on the outer side wall of the end connected with the die pin.
4. The scale bracket molding die according to claim 1, wherein The auxiliary extension rod and the fixed block are connected through a bolt.