Automatic material supplementing device for tin brushing in flexible lamp strip production

Abstract

The utility model relates to the field of industrial automation and intelligent manufacturing, in particular to an automatic material supplementing device for tin brushing in flexible lamp strip production, which comprises an operating table, a driving component mounted on the operating table, a moving frame slidably connected to the driving component, a brushing plate connected to the lower end of the moving frame, and a material storage box connected to the front side of the moving frame. An electric push rod is installed at the top of the storage box and connected with a pressing plate, the pressing plate is slidably connected into the storage box, the bottom of the movable frame is connected with a bin, the bin communicates with the storage box through a feeding pipe, the bin is rotationally connected with a discharging plate, the two ends of a rotating shaft of the discharging plate are sleeved with torsional springs, and a cleaning assembly used for cleaning the discharging plate is arranged in the bin. The electric push rod pushes the pressing plate to slide in the material storage box to extrude out tin liquid, the tin liquid in the material bin presses the discharging plate to rotate to uniformly release the tin liquid, so that the purpose of uniform tin brushing is achieved, the torsion of the torsion spring ensures stable opening and closing of the discharging plate, the tin liquid uniformly falls down, and the purpose of uniform tin supplementing is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of industrial automation and intelligent manufacturing, especially relates to a flexible lamp strip production tin brushing automatic material supplementing device. BACKGROUND

[0002] As a kind of flexible lighting material widely used in the field such as building decoration, landscape lighting, automotive interior and electronic product, with its energy saving, environmental protection, easy to shape and install etc., it increasingly becomes indispensable element in modern lighting design.Lamp strip is made of a series of LED lamp beads in series, and these LED lamp beads need to realize electrical connection by tin brushing process in manufacturing process, to ensure that current can be smoothly transmitted between each lamp bead, so as to light up the whole lamp strip.The role of tin brushing is not only to provide conductivity, but also to enhance the mechanical bonding force between lamp bead and substrate, improve the overall reliability and service life of lamp strip.

[0003] At present, the lamp strip tin brushing equipment on the market mostly adopts semi-automatic production mode, wherein, lamp strip is placed flat on a fixed workbench surface.The equipment is built-in one or several brush plates with tin paste, which are driven by motor to brush back and forth along the preset track, and tin paste is evenly coated on the pin or predetermined welding position of lamp bead through direct contact with the surface of lamp strip, to complete the preparation work of electrical connection.This process improves production efficiency to a certain extent, and reduces the difficulty and cost of manual operation.

[0004] However, when the tin paste on the brush plate is gradually consumed and cannot meet the demand of continuous tin brushing, the traditional material supplementing method is to pour new tin liquid or tin paste directly on the workbench surface.This method not only cannot accurately control the distribution of tin material, but also can cause uneven tin brushing, affect the welding quality and electrical performance of lamp strip, and also can cause the pollution of workbench surface due to tin liquid flow, increase the workload of subsequent cleaning.Another method is to pause the equipment by operator, manually spread tin liquid on brush plate or work area, which not only interrupts the continuity of production process, reduces the overall work efficiency, but also increases the risk of human operation error. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings of uneven tin brushing and low tin supplementing efficiency, the utility model provides a flexible lamp strip production tin brushing automatic material supplementing device, to solve the above-mentioned shortcomings.

[0006] The utility model provides an automatic material supplementing device for flexible lamp strip production tin brushing, including operation platform, driving assembly is installed on the operation platform, sliding connection has the moving frame on the driving assembly, two brush plates are connected to the moving frame lower extreme, the moving frame front side is connected with the storage material box, the storage material box is connected with the hopper, the hopper is screwed the sealing cover, the storage material box top installs the electric push rod, the piston rod bottom of electric push rod is connected with the pressing plate, the pressing plate is connected in the storage material box, the moving frame bottom is connected with the bin, the bin is communicated through the feeding pipe between storage material box, the bin rotatably connects with the discharging plate, the torsional spring is equipped with on the both ends of the discharging plate pivot, one end of torsional spring is connected with the discharging plate, and the other end is connected with the bin, and the bin is provided with the cleaning assembly for cleaning.

[0007] As preferred, the cleaning assembly includes an operating rod slidingly connected within the bin, a scraper connected to an end of the operating rod, and a fixed plate rotatably connected to a bottom of the discharging plate.

[0008] As preferred, the fixed plate is connected with a handle.

[0009] As preferred, the bottom of the bin is connected with a magnet, and the fixed plate is a magnetically attracted metal.

[0010] As preferred, the sealing cover is connected with multiple rubber pads.

[0011] As preferred, the storage material box is provided with an observation window of transparent material.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] 1. The electric push rod pushes the pressing plate to slide within the storage material box, extruding the tin liquid. The tin liquid in the bin presses the discharging plate to rotate and uniformly release the tin liquid, thereby achieving uniform tin brushing. The torsional force of the torsional spring ensures the stable opening and closing of the discharging plate, thereby realizing the uniform falling of the tin liquid and achieving the purpose of uniform tin supplementing.

[0014] 2. Through the cooperation between the cleaning assembly and the bin, the discharging plate, and the magnet, when the tin brushing operation is about to end, the operating rod pulls the scraper to clean the bin. The close fit between the scraper and the discharging plate ensures the thoroughness of cleaning, and the magnetic attraction between the magnet and the fixed plate facilitates operation and limits the rotation of the discharging plate, further improving the cleaning efficiency of the remaining tin. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the moving frame and the storage material box of the utility model.

[0017] Figure 3 It is a three-dimensional structure schematic view of the torsion spring and the blanking plate of the utility model.

[0018] Figure 4 It is a three-dimensional structure schematic view of the operating rod and the scraper of the utility model.

[0019] The figure mark explanation: 1 operating table, 101 drive assembly, 102 moving frame, 103 brush plate, 2 storage box, 3 blanking hopper, 4 sealing cover, 5 electric push rod, 6 pressing plate, 7 feeding pipe, 8 stock bin, 9 blanking plate, 10 torsion spring, 11 operating rod, 1101 scraper, 12 fixed plate, 13 handle, 14 magnet, 15 rubber pad, 16 observation window. DETAILED DESCRIPTION

[0020] The following description is only the preferred embodiment of the utility model, and does not limit the protection scope of the utility model.

[0021] Embodiment: a kind of flexible lamp strip production automatic material supplementing device for brushing tin, as shown in Figures 1-4 It includes operating table 1, drive assembly 101, moving frame 102, brush plate 103, storage box 2, blanking hopper 3, sealing cover 4, electric push rod 5, pressing plate 6, feeding pipe 7, stock bin 8, blanking plate 9, torsion spring 10 and cleaning assembly, operating table 1 is provided with the workbench of straight, operating table 1 is installed with drive assembly 101, drive assembly 101 itself can move up and down, drive assembly 101 is slidably connected with moving frame 102, drive assembly 101 is used to drive moving frame 102 transversely, moving frame 102 lower end is connected with two brush plates 103, moving frame 102 top surface front side is connected with storage box 2, storage box 2 is connected with blanking hopper 3, blanking hopper 3 is threadedly connected with sealing cover 4, storage box 2 top is installed with electric push rod 5, the piston rod bottom of electric push rod 5 is connected with pressing plate 6, pressing plate 6 is slidably connected in storage box 2, and is tightly attached with the inner wall of storage box 2, moving frame 102 bottom is connected with stock bin 8, stock bin 8 is located in the middle of two brush plates 103, stock bin 8 is communicated with storage box 2 through feeding pipe 7, stock bin 8 is rotatably connected with blanking plate 9, blanking plate 9 pivot end is equipped with torsion spring 10, one end of torsion spring 10 is connected with blanking plate 9, the other end is connected with stock bin 8, cleaning assembly is arranged in stock bin 8, and cleaning assembly is used to clean stock bin 8.

[0022] As Figure 2 And Figure 4As shown, the cleaning assembly includes an operating rod 11, a scraper 1101 and a fixed plate 12, the operating rod 11 is slidably connected in the hopper 8 in the front-rear direction, the operating rod 11 is connected with the scraper 1101 at the end, the scraper 1101 is slidably connected in the hopper 8 and closely adheres to the inner wall of the hopper 8, and the bottom of the discharging plate 9 is rotatably connected with the fixed plate 12.

[0023] In the process of brushing tin, first, the lamp strip to be brushed tin is placed on the workbench of the operation table 1, and the mold is used to place the lamp strip. Then, the sealing cover 4 is opened, and the sealing cover 4 is threadedly connected with the discharging hopper 3 while being twisted. Finally, the sealing cover 4 is separated from the discharging hopper 3. Tin is injected into the storage box 2 through the discharging hopper 3. Then, the sealing cover 4 is resealed on the discharging hopper 3. Then, the driving assembly 101 and the electric push rod 5 are started. The driving assembly 101 moves downward by itself, so that the brush plate 103 contacts the workbench of the operation table 1. Then, the driving assembly 101 drives the moving frame 102 to move left and right horizontally, so that the brush plate 103 moves on the mold and the surface of the lamp strip. The electric push rod 5 pushes the pressing plate 6 downward through the piston rod. The pressing plate 6 slides in the storage box 2 to extrude the tin liquid. The tin enters the hopper 8 along the feeding pipe 7. The torsional force of the torsional spring 10 extrudes the discharging plate 9, so that the discharging plate 9 adheres to the surface of the hopper 8, thereby preventing the tin from falling. When a certain amount of tin accumulates in the hopper 8, the continuously entering tin will begin to extrude the discharging plate 9. The torsional spring 10 is twisted, the discharging plate 9 is rotated, and the tin falls from the hopper 8 and is evenly spread. After the moving brush plate 103 contacts the tin, the tin is brushed on the lamp strip, thereby completing the work of brushing tin. The pushing rate of the electric push rod 5 is controlled subsequently, so that uniform discharging can be realized. After the single brushing of tin is completed, the mold is taken out, and the sealing cover 4 can be twisted off at the same time. The storage box 2 is replenished, so that the uniformity during the replenishment of tin is ensured, and the efficiency of the replenishment of tin is improved.

[0024] When the same batch of lamp strips is about to be processed, the electric push rod 5 is turned off. The pressing plate 6 pushes out all the tin in the storage box 2. The worker lifts the discharging plate 9 through the fixed plate 12. The torsional spring 10 is twisted. The tin directly falls. The tin remaining on the hopper 8 and the discharging plate 9 is pulled by the worker after the fixed plate 12 is loosened. The torsional spring 10 rebounds, pulls the operating rod 11, and moves the operating rod 11 forward and backward, thereby driving the scraper 1101 to scrape the tin on the hopper 8 and the discharging plate 9. After the tin fills part of the position of the hopper 8, the discharging plate 9 is extruded and falls on the workbench. Then, the operating rod 11 is continuously pulled until the tin in the hopper 8 falls completely and is scraped flat, thereby completing the final brushing of tin. Finally, the driving assembly 101 is turned off.

[0025] As shown in the drawings, Figure 4 The fixed plate 12 is connected with the handle 13.

[0026] The handle 13 is more convenient for pulling the fixed plate 12.

[0027] AsFigure 4 As shown, the device further comprises a magnet 14, the bottom of the material bin 8 is connected with the magnet 14, the fixing plate 12 is made of magnetically attracted metal, and the magnet 14 can magnetically attract the fixing plate 12.

[0028] When the operating lever 11 is pulled, the accumulated tin can press the discharging plate 9, and the discharging plate 9 is not attached to the scraper 1101 when rotating, so that the fixing plate 12 is rotated before the operating lever 11 is pulled, the fixing plate 12 is magnetically attracted by the magnet 14, and the rotation of the discharging plate 9 is limited, and then when the scraper 1101 moves, the scraper 1101 can be attached to the discharging plate 9, the cleaning effect is optimized, and the fixing plate 12 is rotated downward to release the tin.

[0029] As shown, Figure 2 The device further comprises a rubber pad 15, and the sealing cover 4 is connected with a plurality of rubber pads 15.

[0030] The rubber pad 15 facilitates the rotation of the sealing cover 4 and increases the friction.

[0031] As shown, Figure 1 The device further comprises an observation window 16, and the storage box 2 is provided with the observation window 16 made of transparent material.

[0032] The tin storage in the storage box 2 can be directly observed through the observation window 16, so that the tin can be replenished in time.

[0033] When the device is running, the lamp strip is placed on the workbench and positioned by the mold. Then, the sealing cover 4 is opened, the tin is added to the storage box 2, and then the sealing cover 4 is tightened. The driving assembly 101 is started to drive the brush plate 103 to move, and the electric push rod 5 pushes the pressing plate 6 to extrude the tin liquid to the material bin 8. When the tin liquid in the material bin 8 accumulates to a certain degree, the discharging plate 9 rotates to release the tin liquid, and the brush plate 103 uniformly brushes the lamp strip. The speed of the electric push rod 5 can be adjusted to ensure uniform tin brushing. When the processing is completed, the electric push rod 5 stops, and the pressing plate 6 discharges the remaining tin liquid. The staff lifts the fixing plate 12 through the handle 13 to release the residual tin liquid, and uses the scraper 1101 to clean the material bin 8. The magnet 14 can assist in fixing the discharging plate 9 to ensure complete cleaning. Finally, the observation window 16 is used to monitor the tin liquid storage to replenish the material.

[0034] Please check the logical errors and sentence fluency in the above text, and point out the logical errors and sentence fluency problems.

[0035] The above has been described in detail, and the principle and implementation mode of the present application are described in the text by applying specific examples. The above example is only used to help understand the method and its core idea; at the same time, for those skilled in the art, according to the idea of the present application, the specific implementation mode and application range will be changed, and the above description should not be understood as a limitation of the present application.

Claims

1. An automatic replenishment device for a flexible light strip production brush tin, characterized in that, The utility model provides an automatic material feeding device, including operation platform (1), driving assembly (101) is installed on operation platform (1), mobile frame (102) is connected on driving assembly (101) and slides, two brush plates (103) are connected to mobile frame (102) lower extreme, material storage box (2) is connected to the front side of mobile frame (102), material storage box (2) is connected with hopper (3), hopper (3) is screwed with sealing cover (4), electric push rod (5) is installed on material storage box (2) top, the piston rod bottom of electric push rod (5) is connected with pressing plate (6), pressing plate (6) is connected in material storage box (2) and slides, material storage box (2) bottom is connected with hopper (3), and the communication between hopper (3) and material storage box (2) is through feed pipe (7), hopper (8) is connected with the lower plate (9) of hopper (8) rotation, the both ends of torsional spring (10) are set with the lower plate (9) rotation, one end of torsional spring (10) is connected with lower plate (9), and the other end is connected with hopper (8), and the cleaning assembly for cleaning is arranged in hopper (8).

2. The automatic material supplementing device for brushing tin of a flexible lamp strip according to claim 1, characterized in that, The cleaning assembly includes an operating rod (11) that is slidably connected in the hopper (8), and a scraper (1101) is connected to the end of the operating rod (11), the scraper (1101) is slidably connected in the hopper (8), and a fixed plate (12) is rotatably connected to the bottom of the lower plate (9).

3. The automatic material supplementing device for brushing tin of a flexible lamp strip according to claim 2, characterized in that, The fixed plate (12) is connected with a handle (13).

4. The automatic material supplementing device for brushing tin of a flexible lamp strip according to claim 3, characterized in that, The bottom of the hopper (8) is connected with a magnet (14), and the fixed plate (12) is a magnetically attracted metal.

5. The automatic replenishment device for brushing tin of a flexible lamp strip according to claim 4, characterized in that, The sealing cover (4) is connected with multiple rubber pads (15).

6. The automatic material supplementing device for brushing tin of a flexible lamp strip according to claim 5, characterized in that, The material storage box (2) is provided with an observation window (16) made of transparent material.

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