Dismounting and clamping device for substrate separation

Abstract

The utility model relates to a material dismounting and clamping device for substrate separation, and belongs to the technical field of substrate separation equipment. The device comprises a rack which is used for supporting the whole device; the supporting air cylinder is used for supporting the substrate product; the at least one material dismounting mechanism is arranged on one side of the supporting air cylinder and is used for separating part parts of the substrate product; the clamping mechanisms are arranged on the two sides of the material dismounting mechanism and used for clamping the dismounted parts; the bearing mechanism is arranged below the clamping mechanism and used for receiving the remaining part of the separated substrate product below the clamping mechanism, and the height of the bearing mechanism is higher than the lowest point of the supporting air cylinder in the contraction state and lower than the highest point of the supporting air cylinder in the stretching state; and the conveying mechanism is arranged in the outlet direction of the clamping mechanism and is used for conveying the disassembled parts in the clamping mechanism to a material collecting position. According to the utility model, the substrate separation efficiency can be improved, and the labor force of operators is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of substrate separation equipment, especially a material dismounting and clamping device for substrate separation. BACKGROUND

[0002] With the continuous progress of electronic product manufacturing technology, substrate integration technology emerges as the times require. This technology has been widely used in packaging substrates, printed circuit boards, flexible packaging substrates, and flexible circuit boards due to its high-density system integration characteristics, significantly promoting the development of electronic products towards miniaturization.

[0003] In current substrate applications, substrates are usually composed of a base, a PCB board, and a cover plate and other components. During processing or recycling, these components need to be effectively separated. However, the current mainstream separation method mainly relies on manual operation, i.e., manually disassembling the substrate.

[0004] However, this manual separation method has significant limitations. First, it is inefficient, time-consuming, and labor-intensive, making it difficult to meet the needs of mass production. Second, manual operation cannot guarantee the consistency and accuracy of separation, which may adversely affect the quality of the product and the efficiency of the production line.

[0005] In view of the above problems, it is urgent to develop a material dismounting and clamping device for substrate separation. SUMMARY

[0006] The applicant provides a material dismounting and clamping device for substrate separation to improve the separation efficiency of substrates and reduce the pressure on workers.

[0007] The technical solution adopted by the utility model is as follows: a material dismounting and clamping device for substrate separation, comprising:

[0008] A rack is used to support the entire device.

[0009] A support cylinder is used to support the substrate product.

[0010] At least one dismounting mechanism is provided on one side of the support cylinder to separate the parts of the substrate product.

[0011] A clamping mechanism is provided on both sides of the dismounting mechanism to clamp the dismounted parts.

[0012] A supporting mechanism is provided below the clamping mechanism to catch the remaining part of the substrate product after separation. The height of the supporting mechanism is higher than the lowest point of the support cylinder in the retracted state and lower than the highest point of the support cylinder in the extended state.

[0013] A conveying mechanism is arranged at the outlet of the clamping mechanism to convey the separated part of the product to a receiving station.

[0014] As a further improvement of the above technical solution:

[0015] Preferably, the structure of the separating mechanism comprises:

[0016] A separating cylinder is mounted on the frame to adjust the vertical height of the ejector holder;

[0017] An ejector holder is fixed on the top of the separating cylinder to assemble the separating ejector;

[0018] The separating ejector is assembled on the ejector holder, and the top of the separating ejector is opposite to the hole of the substrate product.

[0019] More preferably, the separating ejector is a plurality of ejectors distributed on the ejector holder to eject the corresponding part of the substrate product; the number of the separating ejectors matches the number of the holes of the substrate product.

[0020] Preferably, the structure of the clamping mechanism comprises:

[0021] A clamping holder is mounted on the frame;

[0022] A first clamping cylinder is assembled on the clamping holder to adjust the vertical height of the clamping jaw;

[0023] A second clamping cylinder is assembled on the output end of the first clamping cylinder to adjust the horizontal position of the clamping jaw;

[0024] The clamping jaw is connected to the output end of the second clamping cylinder to clamp the separated part of the substrate product;

[0025] A sliding groove is arranged on one side of the clamping jaw relative to the part of the substrate product;

[0026] A supporting plate is arranged at the bottom of the sliding groove to support the part of the substrate product.

[0027] More preferably, the sliding groove has a shape matching the outer part of the substrate product to ensure the stability of the part of the substrate product during clamping.

[0028] Preferably, the structure of the supporting mechanism comprises:

[0029] A supporting holder is fixed on the frame;

[0030] A supporting platform is arranged on the top of the supporting holder, and the height of the supporting platform is higher than the lowest point of the supporting cylinder in the retracted state to receive the remaining part of the substrate product after separation.

[0031] Preferably, the structure of the conveying mechanism comprises:

[0032] A conveying frame fixed on the frame;

[0033] A conveying roller arranged on the conveying frame, wherein the conveying roller comprises a plurality of rotating roller shafts evenly distributed on the conveying frame.

[0034] More preferably, the rotating direction of the rotating roller shafts is towards the material receiving position.

[0035] The beneficial effects of the present application are as follows:

[0036] The present application has compact structure, and through the integrated frame, the supporting cylinder, the material removing mechanism, the clamping mechanism, the supporting mechanism and the conveying mechanism, the separation and conveying of the part of the substrate product are realized.

[0037] The present application also has the following advantages:

[0038] (1) The material removing mechanism can accurately eject the part of the substrate product, and the clamping mechanism can quickly clamp the removed part, so that the whole process is smooth and efficient, and the separation efficiency of the substrate is significantly improved.

[0039] (2) The height of the supporting mechanism is higher than the lowest point of the supporting cylinder in the contracted state and lower than the highest point of the supporting cylinder in the expanded state, so that when the substrate product is separated, the supporting cylinder is contracted to the lowest point, so that the remaining part after separation falls on the supporting mechanism, and the separated part is located in the clamping mechanism, which is convenient for the operator to handle.

[0040] (3) The clamping mechanism can accurately adjust the vertical height and horizontal position of the clamping claw through the cooperation of the first clamping cylinder and the second clamping cylinder, so as to ensure the stable clamping of the removed part.

[0041] (4) The conveying mechanism can convey the removed part to the material receiving position, realize the collection and arrangement of the separated parts, reduce the labor work amount and the burden of workers. BRIEF DESCRIPTION OF DRAWINGS

[0042] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0043] Figure 2 It is a schematic diagram of the structure of the material removing mechanism of the present application.

[0044] Figure 3 It is a schematic diagram of the structure of the clamping mechanism of the present application.

[0045] Figure 4It is the structure schematic view of the bearing mechanism of the utility model.

[0046] Figure 5 It is the structure schematic view of the bearing mechanism of the utility model.

[0047] Wherein: 1, rack;2, support cylinder;3, material removing mechanism;4, clamping mechanism;5, bearing mechanism;6, conveying mechanism;7, base plate product;

[0048] 301, material removing cylinder;302, thimble mounting seat;303, material removing thimble;

[0049] 401, clamping fixed seat;402, first clamping cylinder;403, second clamping cylinder;404, clamping claw;405, sliding slot;406, supporting plate;

[0050] 501, bearing fixed seat;502, bearing platform;

[0051] 601, conveying rack;602, conveying roller way. DETAILED DESCRIPTION

[0052] The specific embodiment of the utility model will be described below in conjunction with the drawings.

[0053] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the utility model are shown in the drawings. However, the utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive.

[0054] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The terms used in the specification of the utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the utility model. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0055] In the case of using "including", "having", and "containing" described herein, unless using explicit limiting terms, such as "only", "consisting of", etc., another component can also be added. Unless otherwise mentioned, the singular form of the term can include the plural form, and cannot be understood as one in number.

[0056] It should be understood that although the terms "first," "second," etc., may be used herein to describe various elements, these elements should not be limited by these terms. These terms are used only to distinguish one element from another. For example, without departing from the scope of this invention, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element.

[0057] Furthermore, the accompanying drawings are not drawn to a 1:1 scale, and the relative dimensions of the components are shown in the drawings only as examples and not necessarily to actual scale.

[0058] like Figure 1 The figure shows a schematic diagram of the structure of a substrate separation clamping device according to an embodiment of the present invention; for ease of description, the figure only shows the structure related to the embodiment of the present invention.

[0059] In this embodiment, a substrate separation clamping device is provided, including a frame 1, a support cylinder 2, a disassembly mechanism 3, a clamping mechanism 4, a support mechanism 5, and a conveying mechanism 6. The frame 1 serves as the supporting structure for the entire device, ensuring stable installation and operation of all components.

[0060] In this embodiment, the support cylinder 2 is mounted on the frame 1 to support the substrate product 7. The height of the support cylinder 2 is adjustable. When the substrate product 7 is placed on the support cylinder 2, the support cylinder 2 will rise to an appropriate height. At this time, the height of the support cylinder 2 is higher than that of the support mechanism 5, ensuring that the substrate product 7 is placed stably.

[0061] like Figure 2 As shown, in this embodiment, the unpacking mechanism 3 is disposed on one side of the support cylinder 2 and is used to separate the component parts of the substrate product 7.

[0062] Furthermore, the unloading mechanism 3 includes an unloading cylinder 301, a pin mounting base 302, and unloading pins 303. The unloading cylinder 301 is mounted on the frame 1 and is used to adjust the vertical height of the pin mounting base 302. The pin mounting base 302 is fixed to the top of the unloading cylinder 301 and is used to assemble the unloading pins 303. The unloading pins 303 are assembled on the pin mounting base 302, and their tops are directly aligned with the holes in the substrate product 7. The number of unloading pins 303 matches the number of holes in the substrate product 7.

[0063] like Figure 3 As shown, the clamping mechanism 4 is located on both sides of the disassembly mechanism 3 and is used to clamp the disassembled parts.

[0064] Furthermore, the clamping mechanism 4 includes a clamping fixing seat 401, a first clamping cylinder 402, a second clamping cylinder 403, a clamping claw 404, a slide 405, and a support plate 406;

[0065] Wherein, the clamping fixed seat 401 is installed on the rack 1, the first clamping cylinder 402 is assembled on the clamping fixed seat 401, for adjusting the vertical height of the clamping jaw 404; the second clamping cylinder 403 is assembled on the output end of the first clamping cylinder 402, for adjusting the horizontal position of the clamping jaw 404; the clamping jaw 404 is connected with the output end of the second clamping cylinder 403, for clamping the separated part of the substrate product 7; the sliding groove 405 is arranged on one side of the clamping jaw 404 relative to the part of the substrate product 7, and has a shape matched with the outer side of the part of the substrate product 7, so as to ensure the stability in the clamping process.

[0066] Further, the supporting plate 406 is additionally arranged at the bottom of the sliding groove 405, for assisting in supporting the part of the substrate product 7.

[0067] As shown in Figure 4 , the supporting mechanism 5 is arranged below the clamping mechanism 4, for receiving the remaining part of the substrate product 7 after being separated.

[0068] Further, the supporting mechanism 5 comprises a supporting fixed seat 501 and a supporting platform 502; the supporting fixed seat 501 is fixed on the rack 1, and the supporting platform 502 is arranged on the top of the supporting fixed seat 501, and the height thereof is higher than the lowest point in the retracted state of the supporting cylinder 2 and lower than the highest point in the extended state of the supporting cylinder 2, so as to ensure that the substrate product 7 is stably supported before being separated, and the remaining part of the substrate product 7 after being separated can be stably received.

[0069] As shown in Figure 5 , the conveying mechanism 6 is arranged in the outlet direction of the clamping mechanism 4, for conveying the separated part in the clamping mechanism 4 to the material receiving place.

[0070] Further, the conveying mechanism 6 comprises a conveying rack 601 and a conveying roller 602; the conveying rack 601 is fixed on the rack 1, and the conveying roller 602 is arranged on the conveying rack 601 and comprises a plurality of rotating roller shafts uniformly arranged on the conveying rack 601; the rotating direction of the rotating roller shafts is towards the material receiving place, so as to ensure that the part can be smoothly conveyed to the designated position.

[0071] In actual work, the working method of the utility model is as follows:

[0072] The substrate product 7 is supported by the supporting cylinder 2, and at this time, the height of the supporting cylinder 2 is higher than that of the supporting mechanism 5;

[0073] The material removing mechanism 3 drives the material removing ejector pin 303 to rise by the material removing cylinder 301, so as to eject and remove the part of the substrate product 7 corresponding to the part to be separated, and the part is clamped by the clamping mechanism 4;

[0074] The disassembling top pin 303 of the disassembling mechanism 3 is retracted, the supporting cylinder 2 is contracted to the lowest point, and the remaining part of the separated substrate product 7 falls on the supporting mechanism 5;

[0075] At this time, the separated parts are located in the sliding groove 405 of the clamping mechanism 4, and the remaining part falls on the supporting platform 502 of the supporting mechanism 5;

[0076] The operator only needs to push the separated parts to make the separated parts slide from the sliding groove 405 to the conveying mechanism 6, and the separated parts are sent to a basket through the conveying roller 602;

[0077] The remaining part on the supporting platform 502 can be directly collected and placed in another basket.

[0078] The utility model discloses the result is reasonable, and the operation is simple, and through the cooperation between the frame 1, supporting cylinder 2, disassembling mechanism 3, clamping mechanism 4, supporting mechanism 5 and conveying mechanism 6, the separation and conveying of the part position of substrate product 7 are realized, the labor intensity of operator is greatly reduced, and the work efficiency is improved, and it is suitable for the popularization of socialization.

[0079] The technical features of the above-described embodiments can be combined arbitrarily, and to make the description simple, all possible combinations of the technical features in the above-described embodiments are not described, however, as long as the combination of the technical features does not exist contradictory, it should be considered that it is the range of the present application.

[0080] The above-described embodiments only express the implementation mode of the utility model, and the description is more specific and detailed, but it should not be understood as the limitation of the scope of the utility model patent. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.

Claims

1. A debonding chuck for substrate separation, characterized by, The application relates to a device for separating parts of a substrate product, comprising: a frame for supporting the whole device; a supporting cylinder for supporting the substrate product to be separated; at least one separating mechanism arranged on one side of the supporting cylinder for separating parts of the substrate product; a clamping mechanism arranged on both sides of the separating mechanism for clamping the separated parts; a supporting mechanism arranged below the clamping mechanism for receiving the remaining part of the substrate product after separation, the height of the supporting mechanism being higher than the lowest point of the supporting cylinder in the retracted state and lower than the highest point of the supporting cylinder in the extended state; and a conveying mechanism arranged in the outlet direction of the clamping mechanism for conveying the separated parts in the clamping mechanism to a collecting position. The separating mechanism comprises:

2. The debonding clamp apparatus for substrate separation according to claim 1, wherein, a separating cylinder mounted on the frame for adjusting the vertical height of a ejector pin mounting seat; an ejector pin mounting seat fixed on the top of the separating cylinder for assembling ejector pins; a plurality of ejector pins assembled on the ejector pin mounting seat, the top of the ejector pins being opposite to the hole positions of the substrate product. The number of the ejector pins matches the number of the hole positions of the substrate product.

3. The debonding clamp apparatus for substrate separation according to claim 2, wherein, The clamping mechanism comprises:

4. The debonding clamp apparatus for substrate separation according to claim 3, wherein a clamping fixed seat mounted on the frame; 5. The depaneling chuck apparatus for substrate separation according to claim 1, wherein, a first clamping cylinder assembled on the clamping fixed seat for adjusting the vertical height of a clamping jaw; a second clamping cylinder assembled on the output end of the first clamping cylinder for adjusting the horizontal position of the clamping jaw; a clamping jaw connected to the output end of the second clamping cylinder for clamping the separated parts of the substrate product; a sliding groove arranged on one side of the clamping jaw relative to the parts of the substrate product; a supporting plate arranged at the bottom of the sliding groove for supporting the parts of the substrate product. The sliding groove has a shape matching the outer part of the parts of the substrate product to ensure the stability of the parts of the substrate product during clamping. The supporting mechanism comprises:

6. The depaneling chuck apparatus for substrate separation according to claim 5, wherein, a supporting fixed seat fixed on the frame; 7. The depaneling chuck apparatus for substrate separation according to claim 1, wherein, a supporting platform arranged on the top of the supporting fixed seat, the height of the supporting platform being higher than the lowest point of the supporting cylinder in the retracted state for receiving the remaining parts of the substrate product after separation. The conveying mechanism comprises: a conveying frame fixed on the frame; 8. The depaneling chuck apparatus for substrate separation according to claim 1, wherein, a conveying roller arranged on the conveying frame, the conveying roller comprising a plurality of rotating roller shafts uniformly distributed on the conveying frame. The rotating direction of the rotating roller shafts is towards the collecting position. ​ 9. The depaneling chuck apparatus for substrate separation according to claim 8, wherein, ​

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