Full-automatic sleeve welding ring machine for sleeve welding ring machining of copper pipe

Abstract

The utility model discloses a full-automatic sleeve welding ring machine for sleeve welding ring processing of a copper pipe, which comprises a copper pipe vibration disc, a sleeve welding ring machine, a sleeve welding ring machine and a sleeve welding ring machine, one end of the copper pipe conveying channel communicates with an outlet of the copper pipe vibration disc, and the other end of the copper pipe conveying channel communicates with a copper pipe inlet of the ring sleeving mechanism. The copper ring vibration disc is used for vibrating the copper ring; one end of the copper ring conveying channel communicates with an outlet of the copper ring vibration disc, and the other end of the copper ring conveying channel communicates with a copper ring inlet of the ring sleeving mechanism; the ring sleeving mechanism comprises an assembling assembly used for assembling and sleeving the copper pipe and the copper ring, and an inclined slide way used for sending out the copper pipe and the copper ring which are sleeved; the assembling assembly is used for assembling the copper pipes and the copper rings on the copper pipe conveying channel and the copper ring conveying channel; the sensing assembly is used for sensing the copper pipes and the copper rings on the copper pipe conveying channel and the copper ring conveying channel; according to the utility model, the production efficiency, the product quality and the production safety are improved through an automatic means, and meanwhile, the labor demand and the production cost are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of full-automatic sleeve welding ring machine for copper pipe sleeve welding ring processing. BACKGROUND

[0002] In the production process of copper terminal assembly welding ring, the accurate assembly of copper pipe and copper ring is crucial. Traditional manual assembly method is not only inefficient, but also vulnerable to the influence of operator experience and operating environment, resulting in unstable product quality. In order to solve these problems, automated assembly equipment gradually becomes the market demand trend. SUMMARY

[0003] In view of the deficiencies in the prior art, the utility model aims to improve production efficiency, product quality and production safety through automation, while reducing labor demand and production cost, so a kind of full-automatic sleeve welding ring machine for copper pipe sleeve welding ring processing is designed.

[0004] The technical scheme adopted by the utility model to solve its technical problems is:

[0005] The full-automatic sleeve welding ring machine for copper pipe sleeve welding ring processing comprises:

[0006] The copper pipe vibration disc is used to vibrate the copper pipe and make the copper pipe vibrate into the copper pipe conveying channel from the copper pipe vibration disc;

[0007] The copper pipe conveying channel is connected to the outlet of the copper pipe vibration disc at one end and to the copper pipe inlet of the sleeve ring mechanism at the other end;

[0008] The copper ring vibration disc is used to vibrate the copper ring and make the copper ring vibrate into the copper ring conveying channel from the copper ring vibration disc;

[0009] The copper ring conveying channel is connected to the outlet of the copper ring vibration disc at one end and to the copper ring inlet of the sleeve ring mechanism at the other end;

[0010] The sleeve ring mechanism comprises an assembly component for assembling and sleeving the copper pipe and the copper ring, and an inclined slide for delivering the sleeved copper pipe and copper ring;

[0011] The assembly component is used to assemble and assemble the copper pipe and the copper ring on the copper pipe conveying channel and the copper ring conveying channel;

[0012] The induction component is used to induce the copper pipe and the copper ring on the copper pipe conveying channel and the copper ring conveying channel, and feedback to the assembly component.

[0013] As preferred, the assembly component comprises a horizontal rail arranged above the copper pipe vibration disc and the copper ring vibration disc, a horizontal servo motor arranged on the horizontal rail, a copper pipe clamping seat driven by the horizontal servo motor and arranged on the horizontal rail, a vertical servo motor arranged above the copper pipe clamping seat, and a pressing handle arranged at the driving end of the vertical servo motor and used for pressing the copper pipe clamped in the copper pipe clamping seat.

[0014] As preferred, the copper pipe clamping seat is provided with a copper pipe clamping hole used for placing the copper pipe.

[0015] As preferred, the induction component comprises a copper ring inductor arranged above the copper ring conveying channel and used for inducting the copper ring in the copper ring conveying channel by laser.

[0016] As preferred, the copper ring inductor is a laser sensor.

[0017] As preferred, the copper pipe positioning structure used for positioning the copper pipe output from the copper pipe conveying channel and the copper ring positioning structure used for positioning the copper ring output from the copper ring conveying channel are further included.

[0018] As preferred, the copper pipe positioning structure is a cylinder arm arranged at a side position and used for pressing the copper pipe, and a cylinder body used for driving the cylinder arm to press and release, and the copper ring positioning structure is a groove-shaped space used for placing the copper ring.

[0019] As preferred, the laser induction direction of the copper ring inductor is towards the copper ring positioning structure.

[0020] As preferred, an operation screen used for controlling the copper pipe vibration disc, the copper ring vibration disc and the sleeve ring mechanism is further included.

[0021] The utility model discloses the beneficial effects are:

[0022] The full-automatic design significantly reduces the dependence on manual intervention and improves production efficiency. The automatic system can continuously operate, reducing the risk caused by manual operation errors and inconsistencies. The cooperation of the copper pipe vibration disc and the copper ring vibration disc ensures that the copper pipe and the copper ring can be quickly and continuously sent into the corresponding conveying channel. This method enables the production line to efficiently handle a large number of copper pipes and copper rings, thereby significantly improving production efficiency. The design of the induction component ensures the accurate position of the copper ring in the conveying channel. The induction component monitors the position of the copper ring in real time and feeds back the data to the assembly component, ensuring the accuracy of the assembly process and avoiding assembly problems caused by inaccurate positioning.

[0023] The assembly of the copper pipe and the copper ring is performed by the automatic assembly component, the demand for manual operation is reduced, and the labor intensity is reduced. This not only reduces the work burden of the operator, but also reduces the problems caused by manual operation errors and fatigue; the automatic system maintains high consistency and repeatability in the assembly process, thereby improving the assembly quality of the product. The assembly process of each copper pipe and copper ring follows a unified standard, reducing the quality fluctuations caused by manual operation differences. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 A three-dimensional structure schematic diagram of a full-automatic sleeve welding ring machine for copper pipe sleeve welding ring processing of the utility model;

[0025] Figure 2 A partial structure schematic diagram of a full-automatic sleeve welding ring machine for copper pipe sleeve welding ring processing of the utility model Figure One ;

[0026] Figure 3 A partial structure schematic diagram of a full-automatic sleeve welding ring machine for copper pipe sleeve welding ring processing of the utility model Figure Two ;

[0027] Figure 4 A partial structure schematic diagram of a full-automatic sleeve welding ring machine for copper pipe sleeve welding ring processing of the utility model Figure Three . DETAILED DESCRIPTION

[0028] The principles and features of the utility model are described below in combination with the drawings, and the examples are only used to explain the utility model and are not used to limit the scope of the utility model. In the following paragraphs, the utility model is described in more detail by way of example with reference to the drawings. The advantages and features of the utility model will be clearer according to the following description and claims. It should be noted that the drawings are very simplified and use non-precise proportions, only to facilitate, clear and assist the purpose of explaining the utility model embodiments.

[0029] In the description of the utility model, it is understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more features. In the description of the utility model, it should be explained that, unless otherwise specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The terms used in the specification of the utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the utility model. The term "and / or" used herein includes any and all combinations of one or more related listed items. Embodiment

[0031] Reference Figures 1-4 As shown, the full-automatic sleeve welding ring machine for copper pipe sleeve welding ring processing comprises:

[0032] The copper pipe vibrating disc 1 is used for vibrating the copper pipe and enabling the copper pipe to vibrate into the copper pipe conveying channel 2 from the copper pipe vibrating disc 1.

[0033] The copper pipe conveying channel 2 is communicated at one end to the outlet of the copper pipe vibrating disc 1 and communicated at the other end to the copper pipe inlet of the sleeve ring mechanism 5.

[0034] The copper ring vibrating disc 3 is used for vibrating the copper ring and enabling the copper ring to vibrate into the copper ring conveying channel 4 from the copper ring vibrating disc 3.

[0035] The copper ring conveying channel 4 is communicated at one end to the outlet of the copper ring vibrating disc 3 and communicated at the other end to the copper ring inlet of the sleeve ring mechanism 5.

[0036] The sleeve ring mechanism 5 comprises an assembling assembly 6 for assembling and sleeving the copper pipe and the copper ring and an inclined slide 8 for sending out the sleeved copper pipe and copper ring.

[0037] An assembly component 6 is used to assemble and fit the copper pipe and the copper ring on the copper pipe conveying channel 2 and the copper ring conveying channel 4;

[0038] An induction component 7 is used to induct the copper pipe and the copper ring on the copper pipe conveying channel 2 and the copper ring conveying channel 4, and feedback to the assembly component 6.

[0039] Through the cooperation of the copper pipe vibrating disc 1, the copper pipe conveying channel 2, the copper ring vibrating disc 3, the copper ring conveying channel 4, and the sleeve ring mechanism 5, the automatic processing of the copper pipe and the copper ring is realized. The automatic process not only reduces the need for manual operation, but also improves the production efficiency and consistency; the vibrating disc and the conveying channel can efficiently convey the copper pipe and the copper ring to the assembly component 6, thereby shortening the production cycle. The automatic assembly and the inclined slide 8 further improve the continuity and smoothness of production.

[0040] The automatic system reduces manual intervention, thereby reducing production problems caused by the negligence or errors of operators. The induction component 7 can monitor the state of the copper pipe and the copper ring in real time, ensure that they are in the correct position, and avoid the problem of mismatched accessories; the automatic operation can provide consistent processing conditions, thereby reducing the quality fluctuations caused by human operation differences. The feedback mechanism of the induction component 7 helps to ensure the accuracy and consistency of each sleeve joint, thereby improving the quality of the final product.

[0041] Due to the high automation of the operation process, the manual intervention required in the production process is reduced, and the labor cost is saved. At the same time, the risk and cost of manual operation are reduced; the automated equipment can free workers from potentially dangerous operations, thereby reducing the risk of worker injuries. Mechanized operation can avoid direct contact with dangerous components, improving production safety.

[0042] It should be noted that in the scheme of the present application, the copper pipe used is a copper pipe with a vertical strip-shaped hole on the surface and an outward expansion, and the copper ring used is a non-closed copper ring with a broken opening, so that the outer diameter of the copper pipe is expanded to abut against the copper ring to form a fitted sleeve joint.

[0043] The assembly component 6 includes a horizontal track 61 arranged above the copper pipe vibrating disc 1 and the copper ring vibrating disc 3, a horizontal servo motor 62 arranged on the horizontal track 61, a copper pipe clamping seat 63 driven by the horizontal servo motor 62 and arranged on the horizontal track 61, a vertical servo motor 64 arranged above the copper pipe clamping seat 63, a pressing handle 65 arranged at the driving end of the vertical servo motor 64 and used to press the copper pipe clamped in the copper pipe clamping seat 63, and a copper pipe clamping hole 66 arranged on the copper pipe clamping seat 63 and used to place the copper pipe.

[0044] The combination of horizontal and vertical servo motors 64 allows the copper tube clamping seat 63 to move and adjust accurately in two directions, ensuring the accurate positioning of the copper tube; the design of the copper tube clamping seat 63 can firmly clamp the copper tube, reducing displacement or vibration during processing, thereby improving assembly accuracy and stability.

[0045] The drive system of the horizontal servo motor 62 and the vertical servo motor 64 allows flexible adjustment of the clamping position, adapting to copper tubes of different specifications and lengths, enhancing the adaptability of the production equipment; the motor drive system realizes automatic clamping and adjustment, reduces manual intervention, improves work efficiency, and reduces operation difficulty.

[0046] The design of the pressing handle 65 provides additional pressure on the copper tube, preventing movement or loosening of the copper tube during assembly, further improving the stability of the assembly process; the horizontal and vertical servo motors 64 can provide high-precision motion control, ensuring that the position of each copper tube meets the design requirements, thereby improving the accuracy of assembly.

[0047] Precise clamping and adjustment reduce friction between the copper tube and the clamp, prolonging the service life of the equipment; automated clamping and adjustment functions reduce the skill requirements for operators, making the operation process more convenient.

[0048] The induction assembly 7 includes a copper ring inductor arranged above the copper ring conveying channel 4 for inducting the copper ring in the copper ring conveying channel 4 by laser. The copper ring inductor is a laser sensor.

[0049] The laser inductor can provide high-precision detection results. It can accurately measure and perceive the position, size and state of the copper ring, ensuring that each copper ring is correctly processed; the laser inductor measures by laser beam without contacting the copper ring. This non-contact measurement method reduces physical interference and wear on the copper ring, ensuring the integrity and quality of the copper ring during conveying.

[0050] The response speed of the laser inductor is very fast, which can monitor the dynamic changes of the copper ring in real time, ensure fast and accurate feedback of information, and improve the response speed and efficiency of the production line; the laser inductor has strong adaptability to various materials and surface conditions, including irregular or reflective surfaces. This allows it to work stably in different production environments and conditions.

[0051] It also includes a copper tube positioning structure 9 for positioning the copper tube output from the copper tube conveying channel 2, and a copper ring positioning structure 10 for positioning the copper ring output from the copper ring conveying channel 4. The copper tube positioning structure 9 is a cylinder arm 91 arranged at a side position to hold the copper tube, and a cylinder body 92 driving the cylinder arm 91 to hold and release; the copper ring positioning structure 10 is a slot-shaped space into which the copper ring can be placed.

[0052] The copper pipe positioning structure 9 precisely abuts against the copper pipe through the cylinder arm 91, ensures the stability and position consistency of the copper pipe in the conveying channel, and improves the precision of subsequent processing; the cylinder body 92 drives the cylinder arm 91 to automatically abut against and release the copper pipe, realizes automatic positioning, reduces manual intervention, and improves operation efficiency and consistency.

[0053] The slot-shaped space of the copper ring positioning structure simplifies the positioning process of the copper ring, ensures that each copper ring can be accurately placed, and improves the assembly accuracy; the abutment of the cylinder arm 91 against the copper pipe and the positioning of the slot-shaped space against the copper ring can effectively prevent displacement or vibration during the conveying process, thereby enhancing the stability of the entire production process; the positioning structure reduces assembly errors caused by incorrect positioning, thereby improving the quality and consistency of the final product.

[0054] The laser sensing direction of the copper ring inductor is towards the copper ring positioning structure 10, and the operation screen for controlling the copper pipe vibration disc 1, the copper ring vibration disc 3 and the sleeve ring mechanism 5 is further included.

[0055] The laser inductor is towards the copper ring positioning structure, can directly detect the position of the copper ring in the slot-shaped space, ensures that each copper ring is accurately in place, and improves the assembly precision; the operation screen centrally controls the copper pipe vibration disc 1, the copper ring vibration disc 3 and the sleeve ring mechanism 5, makes the operation of the system more convenient and efficient, and simplifies the management of the production line; the state of the copper pipe and the copper ring can be monitored and adjusted in real time through the operation screen, problems can be found and solved in time, and the flexibility and response capability of the production process are improved.

[0056] The above embodiments of the utility model are not a limitation on the protection scope of the utility model, the implementation mode of the utility model is not limited to this, and according to the above content of the utility model, according to the ordinary technical knowledge and conventional means in the art, other various forms of modification, replacement or change of the above structure of the utility model are made under the premise of not departing from the above basic technical thought of the utility model, and all should fall within the protection scope of the utility model.

Claims

1. A full-automatic sleeve ring machine for copper tube sleeve ring welding, characterized in that, It comprises: a copper pipe vibrating disc for vibrating the copper pipe and making the copper pipe vibrate into the copper pipe conveying channel from the copper pipe vibrating disc; a copper pipe conveying channel, one end of which is communicated with the outlet of the copper pipe vibrating disc, and the other end of which is communicated with the copper pipe inlet of the sleeve ring mechanism; a copper ring vibrating disc for vibrating the copper ring and making the copper ring vibrate into the copper ring conveying channel from the copper ring vibrating disc; a copper ring conveying channel, one end of which is communicated with the outlet of the copper ring vibrating disc, and the other end of which is communicated with the copper ring inlet of the sleeve ring mechanism; a sleeve ring mechanism, which comprises an assembling assembly for assembling and sleeving the copper pipe and the copper ring, and an inclined slide for sending the sleeved copper pipe and copper ring; the assembling assembly is used for assembling and assembling the copper pipe and the copper ring on the copper pipe conveying channel and the copper ring conveying channel; the sensing assembly is used for sensing the copper pipe and the copper ring on the copper pipe conveying channel and the copper ring conveying channel, and feeding back to the assembling assembly.

2. The full-automatic sleeve welding ring machine for copper tube sleeve welding ring processing according to claim 1, characterized in that: The assembling assembly comprises a horizontal track arranged above the copper pipe vibrating disc and the copper ring vibrating disc, a horizontal servo motor arranged on the horizontal track, a copper pipe clamping seat driven by the horizontal servo motor and arranged on the horizontal track, a vertical servo motor arranged above the copper pipe clamping seat, and a pressing handle arranged on the driving end of the vertical servo motor and used for pressing the copper pipe clamped in the copper pipe clamping seat.

3. The full-automatic sleeve welding ring machine for copper tube sleeve welding ring processing according to claim 2, characterized in that: The copper pipe clamping seat is provided with a copper pipe clamping hole for placing the copper pipe.

4. The full-automatic sleeve welding ring machine for copper tube sleeve welding ring processing according to claim 1, characterized in that: The sensing assembly comprises a copper ring sensor arranged above the copper ring conveying channel and used for sensing the copper ring in the copper ring conveying channel by laser.

5. The full-automatic sleeve welding ring machine for copper tube sleeve welding ring processing according to claim 4, characterized in that: The copper ring sensor is a laser sensor.

6. The full-automatic sleeve welding ring machine for copper tube sleeve welding ring processing according to any one of claims 1-5, characterized in that: Further comprising a copper pipe positioning structure for positioning the copper pipe output from the copper pipe conveying channel, and a copper ring positioning structure for positioning the copper ring output from the copper ring conveying channel.

7. The full-automatic sleeve welding ring machine for copper tube sleeve welding ring processing according to claim 6, characterized in that: The copper pipe positioning structure is a cylinder arm arranged at a side position and used for pressing the copper pipe, and a cylinder body for driving the cylinder arm to press and release, and the copper ring positioning structure is a groove space into which the copper ring is placed.

8. The full-automatic sleeve welding ring machine for copper tube sleeve welding ring processing according to claim 5, characterized in that: The laser sensing direction of the copper ring sensor is towards the copper ring positioning structure.

9. The full-automatic sleeve welding ring machine for copper tube sleeve welding ring processing according to claim 8, characterized in that: Further comprising an operation screen for controlling the copper pipe vibrating disc, the copper ring vibrating disc and the sleeve ring mechanism.

Images