Mixer for refractory materials
By incorporating a linkage shaft, gearbox, and hydraulic rod into the horizontal mixer, combined with a limit locking rod and support structure, the problem of difficult-to-clean residual materials in the refractory material mixer is solved, achieving convenient unloading and improved stability.
Patent Information
- Application Number
- CN202520184908.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2035-02-06
AI Technical Summary
Existing mixers have difficulty cleaning up residual materials after mixing refractory materials, and the discharge efficiency is low.
A horizontal mixing machine was designed. By setting a linkage shaft, gearbox and hydraulic rod at the bottom shell of the mixing hopper, the hydraulic rod drives the rack and gear to rotate, causing the bottom shell of the mixing hopper to flip open and close. Combined with the limit locking rod and support structure, the mixing hopper can be opened and closed conveniently and stably.
It enables convenient unloading of materials from the mixing silo and thorough cleaning of residual materials, improving the convenience of unloading and the efficiency of cleaning, and enhancing the stability of the equipment.
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Figure CN223558707U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of mixers, more specifically, to a mixer for refractory materials. BACKGROUND
[0002] Refractory materials are generally divided into two types, namely, unshaped refractory materials and shaped refractory materials. Unshaped refractory materials, also known as castables, are a mixture of powdery particles composed of various aggregates or aggregates and one or more binders. They must be mixed with one or more liquids before use to achieve uniformity and have strong fluidity. Shaped refractory materials generally refer to refractory bricks, which can have standard shapes or be temporarily processed according to needs. Refractory brick raw materials are mixed by combining different refractory materials in a certain proportion and process to produce refractory bricks with specific properties. The refractory materials for refractory bricks mainly include refractory clay, bauxite, and quartz sand. To facilitate the addition of large amounts of materials to the mixer, a top-open horizontal mixer is often used.
[0003] Based on the above, the inventor found that the existing mixers are not convenient for cleaning the residual materials in the equipment after mixing the refractory materials. Since the refractory materials have a certain stickiness and the discharge port of the mixing bin is small, manual removal and collection of the materials using tools is very tedious, time-consuming, and labor-intensive. Moreover, the discharge completeness of the mixing bin is low, resulting in a large amount of residual materials in the bin. Therefore, the existing structure is improved to provide a mixer for refractory materials to achieve a more practical purpose. SUMMARY
[0004] 1. Technical problem to be solved
[0005] To address the problems in the prior art, the purpose of the utility model is to provide a mixer for refractory materials that can open the bottom shell of the mixing bin, making it easier for workers to clean the residual materials in the bin and improving the completeness of the discharge.
[0006] 2. Technical solution
[0007] To solve the above problems, the utility model adopts the following technical solution.
[0008] A kind of mixer for refractory material, including horizontal mixer, the horizontal mixer includes mixing bin shell, mixing roller, speed reducer and drive motor, the bottom end of speed reducer and drive motor is fixedly installed with support arm on the side of mixing bin shell, the bottom end of mixing bin shell is open, and the bottom end of mixing bin shell is connected with mixing bin bottom shell by door shaft, and the mixing bin bottom shell is blocked to the open place of the bottom end of mixing bin shell, the outer wall of the bottom end of mixing bin bottom shell is evenly provided with fixed sheet, one end of each fixed sheet is fixedly installed with fixed cylinder, linkage shaft is fixedly installed in the inside of fixed cylinder, gear box is fixedly installed on the both sides of mixing bin shell, a pair of gear bodies are fixedly installed on the outer wall of linkage shaft, and a pair of gear bodies are located in the inside of two gear boxes respectively, rack is connected with the teeth of two gear bodies and is engaged, the both ends of rack extend to the outside of gear box by through groove, one end of rack is fixedly connected with hydraulic rod, and two hydraulic rods are fixedly connected with the both sides of the outer wall of mixing bin shell respectively.
[0009] Further, the shape of the fixed sheet is arc-shaped, and the fixed sheet is fixedly welded with the bottom end of the outer wall of the mixing bin bottom shell.
[0010] Further, the both ends of the linkage shaft extend to the inside of two gear boxes by through groove, and are connected with the inner wall of gear box by bearing, and the both sides of the outer wall of rack are mutually fitted with the both sides of the inner wall of gear box.
[0011] Further, the outer wall of the mixing bin bottom shell is fixedly installed with a limiting clamping rod by support arm, and the limiting clamping rod is located on the side of the outer wall of the open place of the mixing bin bottom shell, a pair of supports are fixedly installed on the outer wall of the mixing bin shell, a pair of V-shaped grooves are formed in the outer wall of the support, a limiting rod is installed on the inner side of the support by rotating shaft, and a tiger mouth limiting groove is formed in the outer wall of the limiting rod.
[0012] Further, the shape of the support is "U" shape, and the positions of a pair of V-shaped grooves are mutually symmetrical.
[0013] Further, the position of the rotating shaft of the limiting rod is directly above the position of the tiger mouth limiting groove, the limiting clamping rod is clamped and installed in the inside of the tiger mouth limiting groove by V-shaped groove, and a connecting rod is fixedly installed on one end of the limiting rod.
[0014] 3. Beneficial effects
[0015] Compared with prior art, the advantages of the present application are:
[0016] (1) The scheme, by setting the mixing bin bottom shell, linkage shaft, gear box and hydraulic rod, after the device is put into use, when the horizontal mixer completes the mixing of refractory materials, the extension end of the hydraulic rod drives the rack to move, at the same time, the rack drives the gear body connected with each other to rotate, so that the gear body drives the linkage shaft to rotate, and the fixed sheet drives the mixing bin bottom shell to overturn, so that the mixing bin bottom shell is opened at the bottom of the mixing bin shell, then the materials can be directly unloaded, and the staff can conveniently clean the materials remaining on the mixing bin shell, the mixing bin bottom shell and the mixing roller, and similarly, the mixing bin bottom shell can be closed by retracting the hydraulic rod, and the device can be assembled with the conveying belt to improve the convenience of material conveying after unloading.
[0017] (2) The scheme, by setting the bracket, limiting rod, tiger mouth limiting groove and connecting rod, when the mixing bin bottom shell needs to be opened, the staff pushes the connecting rod upwards, so that the limiting rod inclines upwards, and the limiting clamping rod is separated from the inside of the tiger mouth limiting groove, so that the auxiliary limiting of the mixing bin bottom shell is released, when the mixing bin bottom shell is closed, the limiting clamping rod drives the limiting rod upward through the V-shaped groove, then the limiting rod slides downward along the outer wall of the limiting clamping rod by the shape characteristics of the tiger mouth limiting groove, so that the limiting clamping rod is clamped into the inside of the tiger mouth limiting groove, and the mixing bin bottom shell is auxiliary limited, and the stability of the device during use is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structure of the utility model three-dimensional schematic diagram;
[0019] Figure 2 It is a mixing bin shell structure three-dimensional split schematic diagram of the utility model;
[0020] Figure 3 It is a mixing bin bottom shell structure three-dimensional split schematic diagram of the utility model;
[0021] Figure 4 It is a gear box structure three-dimensional section split schematic diagram of the utility model;
[0022] Figure 5 It is a bracket structure three-dimensional split schematic diagram of the utility model;
[0023] Figure 6 It is a Figure 1 It is a three-dimensional split schematic diagram of the utility model;
[0024] Explanation of reference numerals in the drawing:
[0025] 1 horizontal mixer; 2 mixing bin shell; 3 mixing roller; 4 speed reducer; 5 driving motor; 6 support arm; 7 mixing bin bottom shell; 8 fixed sheet; 9 fixed cylinder; 10 linkage shaft; 11 gear box; 12 gear body; 13 rack; 14 hydraulic rod; 15 limiting clamping rod; 16 support; 17 V-shaped groove; 18 limiting rod; 19 tiger mouth limiting groove; 20 connecting rod. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0027] Embodiment:
[0028] Please refer to Figures 1-6 A mixer for refractory materials, comprising a horizontal mixer 1, the horizontal mixer 1 comprising a mixing bin shell 2, a mixing roller 3, a speed reducer 4 and a driving motor 5, the bottom end of the speed reducer 4 and the driving motor 5 is fixedly installed with a support arm 6 on one side of the mixing bin shell 2, the bottom end of the mixing bin shell 2 is open, and the bottom end of the mixing bin shell 2 is connected with a mixing bin bottom shell 7 through a door shaft, and the mixing bin bottom shell 7 blocks the opening at the bottom end of the mixing bin shell 2, the outer wall of the bottom end of the mixing bin bottom shell 7 is uniformly provided with a fixed sheet 8, one end of each fixed sheet 8 is fixedly installed with a fixed cylinder 9, the inside of the fixed cylinder 9 is fixedly installed with a linkage shaft 10, the two sides of the mixing bin shell 2 are fixedly installed with a gear box 11, a pair of gear bodies 12 are fixedly installed on the outer wall of the linkage shaft 10, and the pair of gear bodies 12 are respectively located inside the two gear boxes 11, the teeth of the two gear bodies 12 are meshingly connected with a rack 13, the two ends of the rack 13 extend to the outside of the gear box 11 through a through slot, one end of the rack 13 is fixedly connected with a hydraulic rod 14, and the two hydraulic rods 14 are fixedly connected with the two sides of the outer wall of the mixing bin shell 2. The described horizontal mixer 1 is a mature existing technology, so the connection relationship between the mixing bin shell 2, the mixing roller 3, the speed reducer 4 and the driving motor 5 included in the horizontal mixer 1 will not be described too much. The device can drive the mixing bin bottom shell 7 to open and close at the bottom of the mixing bin shell 2 through the hydraulic rod 14, thereby improving the sufficiency of material unloading and facilitating the staff to fully clean the materials remaining on the mixing bin shell 2, the mixing bin bottom shell 7 and the mixing roller 3.
[0029] Please refer to Figure 3 , Figure 4The fixed plate 8 is arc-shaped, and is fixedly welded to the bottom end of the outer wall of the mixing bin bottom shell 7; the two ends of the linkage shaft 10 extend to the interiors of the two gear boxes 11 through through grooves, and are connected to the inner walls of the gear boxes 11 through bearings; the two sides of the outer wall of the rack 13 are in close contact with the two sides of the inner walls of the gear boxes 11, one end of the linkage shaft 10 extends to the interior of the gear box 11, and is connected to the inner wall of the gear box 11 through a bearing, so that the stability of the rotation of the gear body 12 is improved, and the rack 13 is in close contact with the inner wall of the gear box 11, so that the phenomenon of left and right deviation of the rack 13 during movement in the interior of the gear box 11 is effectively prevented.
[0030] Referring to Figure 5 、 Figure 6 The outer wall of the mixing bin bottom shell 7 is fixedly installed with a limiting clamping rod 15 through a supporting arm, and the limiting clamping rod 15 is located at one side of the outer wall of the open end of the mixing bin bottom shell 7; the outer wall of the mixing bin shell 2 is fixedly installed with a pair of supports 16, the outer wall of the support 16 is provided with a pair of V-shaped grooves 17, the inner side of the support 16 is installed with a limiting rod 18 through a rotating shaft, and the outer wall of the limiting rod 18 is provided with a tiger mouth limiting groove 19; the support 16 is in the shape of a "U" character, and the positions of the pair of V-shaped grooves 17 are symmetrical to each other; the position of the rotating shaft of the limiting rod 18 is located directly above the position of the tiger mouth limiting groove 19, the limiting clamping rod 15 is clamped and installed into the interior of the tiger mouth limiting groove 19 through the V-shaped groove 17, and one end of the limiting rod 18 is fixedly installed with a connecting rod 20; when the mixing bin bottom shell 7 needs to be opened, the connecting rod 20 is pushed upward by the staff, so that the limiting rod 18 is inclined upward, and at the same time, the limiting clamping rod 15 is separated from the interior of the tiger mouth limiting groove 19, so that the auxiliary limiting of the mixing bin bottom shell 7 is released; when the mixing bin bottom shell 7 is closed, the limiting clamping rod 15 pushes the limiting rod 18 upward through the V-shaped groove 17, and then the limiting rod 18 slides downward along the outer wall of the limiting clamping rod 15 by virtue of the shape characteristics of the tiger mouth limiting groove 19, so that the limiting clamping rod 15 is clamped into the interior of the tiger mouth limiting groove 19, and the mixing bin bottom shell 7 is subjected to auxiliary limiting.
[0031] In use: first, the refractory material is added to the inside of the mixing bin shell 2 and the mixing bin bottom shell 7 for mixing, when the horizontal mixer 1 completes the mixing of the refractory material, first, the mixing bin bottom shell 7 and the mixing bin shell 2 are fully tightened and fitted by using the hydraulic rod 14, so as to avoid that the limiting clamping rod 15 is tightly clamped with the tiger mouth limiting groove 19 on the limiting rod 18 and cannot be separated by artificial pushing due to the downward gravity and the downward pressure of the mixing bin bottom shell 7, then the connecting rod 20 is pushed upward by the staff, so that the limiting rod 18 is inclined upward, and the limiting clamping rod 15 is separated from the inside of the tiger mouth limiting groove 19, so that the auxiliary limiting of the mixing bin bottom shell 7 is released, then the rack 13 is driven to move by using the telescopic end of the hydraulic rod 14, and the gear body 12 connected with the rack 13 is rotated, so that the gear body 12 drives the linkage shaft 10 to rotate, and the mixing bin bottom shell 7 is turned over by using the fixed sheet 8, that is, the mixing bin bottom shell 7 is opened at the bottom of the mixing bin shell 2 and unloaded, similarly, the gear body 12 and the mixing bin bottom shell 7 are turned over by shrinking the hydraulic rod 14, and are closed, when the mixing bin bottom shell 7 is opened and the mixing bin shell 2 is fitted at the bottom, the limiting clamping rod 15 drives the limiting rod 18 to be pushed upward through the V-shaped groove 17, then the limiting rod 18 is slid downward along the outer wall of the limiting clamping rod 15 by using the shape characteristics of the tiger mouth limiting groove 19, so that the limiting clamping rod 15 is clamped into the inside of the tiger mouth limiting groove 19, and the mixing bin bottom shell 7 is limited, and the next batch of material mixing can be carried out.
[0032] The above merely describes a preferred embodiment of the present application; however, the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacements or changes according to the technical scheme and the improvement concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A mixer for refractory materials, comprising a horizontal mixer (1), characterized in that: The horizontal mixer (1) includes a mixing hopper shell (2), a mixing roller (3), a reducer (4), and a drive motor (5). Support arms (6) are fixedly installed on one side of the mixing hopper shell (2) and at the bottom of both the reducer (4) and the drive motor (5). The bottom of the mixing hopper shell (2) is open, and a mixing hopper bottom shell (7) is connected to the bottom of the mixing hopper shell (2) via a hinge. The mixing hopper bottom shell (7) seals the open portion of the bottom of the mixing hopper shell (2). Fixing plates (8) are evenly distributed on the outer wall of the bottom of the mixing hopper bottom shell (7). A fixing cylinder (9) is fixedly installed at one end of each fixing plate (8). A linkage shaft (10) is fixedly installed inside the fixed cylinder (9). Gearboxes (11) are fixedly installed on both sides of the mixing hopper shell (2). A pair of gear bodies (12) are fixedly installed on the outer wall of the linkage shaft (10), and the pair of gear bodies (12) are located inside the two gearboxes (11). The teeth of the two gear bodies (12) are meshed with each other and connected to a rack (13). Both ends of the rack (13) extend to the outside of the gearbox (11) through through grooves. A hydraulic rod (14) is fixedly connected to one end of the rack (13), and the two hydraulic rods (14) are fixedly connected to both sides of the outer wall of the mixing hopper shell (2).
2. A mixer for refractory materials according to claim 1, characterized in that: The fixing piece (8) is arc-shaped and is fixedly welded to the bottom end of the outer wall of the mixing hopper bottom shell (7).
3. A mixer for refractory materials according to claim 1, characterized in that: The two ends of the linkage shaft (10) extend into the interior of the two gearboxes (11) through through slots and are connected to the inner wall of the gearboxes (11) through bearings. The two sides of the outer wall of the rack (13) are in contact with the two sides of the inner wall of the gearboxes (11).
4. A mixer for refractory materials according to claim 1, characterized in that: The outer wall of the mixing silo bottom shell (7) is fixedly installed with a limiting locking rod (15) by a support arm, and the limiting locking rod (15) is located on one side of the outer wall of the opening of the mixing silo bottom shell (7). A pair of brackets (16) are fixedly installed on the outer wall of the mixing silo outer shell (2). A pair of V-shaped grooves (17) are opened on the outer wall of the brackets (16). A limiting rod (18) is installed on the inner side of the brackets (16) by a rotating shaft. A tiger-mouth limiting groove (19) is opened on the outer wall of the limiting rod (18).
5. A mixer for refractory materials according to claim 4, characterized in that: The bracket (16) is U-shaped, and the positions of the pair of V-grooves (17) are symmetrical.
6. A mixer for refractory materials according to claim 4, characterized in that: The pivot of the limiting rod (18) is located directly above the position of the tiger mouth limiting groove (19). The limiting locking rod (15) is engaged and installed inside the tiger mouth limiting groove (19) through the V-groove (17). A connecting rod (20) is fixedly installed at one end of the limiting rod (18).