Horizontal composite stirrer

By arranging a spiral mixing device and a material tank design on the mixing shaft, the problem of limited mixing effect of existing mixers is solved, and a more efficient three-dimensional mixing effect is achieved.

CN223558741UActive Publication Date: 2025-11-18湖南忠信智能装备有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422276981.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-11-18
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Existing mixers are limited in terms of improving mixing effect by the length of the mixing shaft and the number of blades, and cannot achieve sufficient mixing without increasing the size and cost of the equipment.

Method used

Multiple spiral mixing devices are arranged on the mixing shaft, combined with the material tank design, to increase the number of mixing cycles and the travel distance of the material, thereby achieving a three-dimensional mixing effect.

Benefits of technology

Without increasing the length and cost of the mixer, the mixing effect and the fullness of the materials are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223558741U_ABST
    Figure CN223558741U_ABST
Patent Text Reader

Abstract

The utility model discloses a horizontal type composite stirrer which comprises a horizontal type stirrer main body, an inner cavity of the stirrer main body is a stirring cavity, and a baffle is arranged at the position, close to the discharging end, in the stirring cavity so that a material pool can be formed at the discharging end of the stirring cavity; a stirring shaft is arranged in the stirring cavity and provided with stirring blades, one end of the stirring shaft is connected with the front end of the stirring body, and the other end of the stirring shaft penetrates through the tail end of the stirring body and is connected with a driving mechanism arranged outside the stirring body; a material conveying device is obliquely arranged at the discharging end of the material pool, and a discharging opening is formed in the outer side of the discharging end of the material pool; the horizontal composite stirrer further comprises at least one spiral stirring device arranged in the axis direction of the stirring shaft, the upper portion of the spiral stirring device is installed on the top of the stirrer body in a driving mode, the lower portion of the spiral stirring device extends into the stirring cavity, and blades are arranged on the lower portion of the spiral stirring device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of mining equipment technology, and in particular relates to a horizontal compound mixer. Background Technology

[0002] In infrastructure construction and mine filling, mixers play a crucial role as key production equipment. The mixing performance of a mixer directly affects its economic efficiency and the quality of the finished product. Existing mixers used in infrastructure and mining typically employ a co-directional spiral propulsion mixing method. This involves several spirally advancing mixing blades arranged circumferentially along the mixing shaft in the direction of propulsion. The material is propelled axially and discharged directly through the outlet. Generally, with a fixed mixing time, a longer mixing stroke and more mixing cycles result in better mixing. Therefore, most existing mixers improve mixing efficiency by lengthening the mixing shaft (which leads to a larger overall size, making transportation inconvenient, increasing floor space, and raising production and transportation costs), increasing the number of mixing blades, or modifying the blade structure. However, the essence remains a single axial mixing process that cannot form a material pool. Material may be discharged directly from the outlet located below the mixer without sufficient mixing. In actual use, due to limitations in materials, processing technology, cost, and site availability, it is often impossible to increase the length of the mixing shaft or the number of mixing blades. Furthermore, improvements to the structure of the mixing blades cannot increase the mixing stroke, thus failing to achieve the most satisfactory mixing effect. Utility Model Content

[0003] The present invention aims to overcome the shortcomings of the prior art and provide a horizontal compound mixer.

[0004] To achieve the above objectives, the technical solution provided by this utility model is as follows:

[0005] The horizontal compound mixer includes a horizontal mixer body (100), the inner cavity of the mixer body (100) is a mixing chamber (101), and a baffle is provided in the mixing chamber (101) near the discharge end to form a material pool (106) at the discharge end of the mixing chamber (101); a mixing shaft (102) is provided in the mixing chamber (101), and a mixing blade (103) is provided on the mixing shaft (102). One end of the mixing shaft (102) is connected to the front end of the mixing body (100), and the other end passes through the rear end of the mixing body (100) and is connected to the mixing body (106). 0) The drive mechanism (104) outside is connected; the material conveying device (300) is inclined at the discharge end of the material pool (106), and the discharge port (105) is provided on the outside of the discharge end of the material pool (106); the horizontal compound mixer also includes at least one spiral stirring device (200) arranged along the axis of the stirring shaft (102), the upper part of the spiral stirring device (200) is driven and installed on the top of the mixer body (100), the lower part of the spiral stirring device (200) extends into the stirring chamber (101), and the lower part of the spiral stirring device (200) is provided with blades.

[0006] Preferably, the material conveying device (300) is a scraper conveyor.

[0007] Preferably, the material conveying device (300) is a screw conveyor.

[0008] Preferably, the drive mechanism (104) is a motor.

[0009] Preferably, the stirring chamber (101) is provided with two parallel stirring shafts (102).

[0010] More preferably, the spiral stirring device (200) is arranged in the middle of the two stirring shafts (102).

[0011] The present invention will be further described below:

[0012] The horizontal compound mixer described in this utility model is mainly used for material mixing in mining and other fields. Unlike traditional mixers that only push material along the axial direction, this utility model arranges one or more material mixing spiral devices along the mixing shaft. The material is propelled axially by the rotating mixing shaft blades. When it encounters the mixing spiral blades, the spiral blades exert an upward lifting force perpendicular to the mixing shaft, causing the material to move in an additional direction, thus providing a three-dimensional mixing effect. In this way, without changing the length of the mixing shaft, that is, within the same conveying stroke, the material receives more mixing cycles and a longer mixing stroke, thereby improving the mixing effect. At the same time, due to the presence of a material tank, the material can be more thoroughly mixed within the mixing tank.

[0013] In this invention, two stirring shafts are provided, which are parallel to each other. A stirring spiral device is arranged at intervals along the material propulsion direction, with the stirring spiral devices positioned between the two parallel stirring shafts. The more stirring spiral devices, the better, without increasing the length of the stirring shafts.

[0014] In summary, based on existing mixers, this invention considers that if the mixing time and conveying stroke are constant throughout the mixing process, adding one or more mixing spiral devices can allow the material to undergo an upward lifting process during its propulsion along the mixing shaft. This adds a direction of material movement, thereby improving the mixing effect. Furthermore, the inclusion of a material pool increases the residence time of the material within the pool, allowing for more thorough mixing and further enhancing the mixing effect. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0016] Figure 2 This is a top view of Embodiment 1 of the present invention;

[0017] Figure 3 This is a schematic diagram of the structure of Embodiment 2 of the present invention;

[0018] Figure 4 This is a top view of Embodiment 2 of the present invention.

[0019] In the figure: 100, main body of the mixer; 101, mixing chamber; 102, mixing shaft; 103, mixing blades; 104, drive mechanism; 105, discharge port; 106, material pool; 200, spiral mixing device; 300, material conveying device. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments. Example 1

[0021] See Figure 1 and 2The horizontal compound mixer includes a horizontal mixer body 100, the inner cavity of which is a mixing chamber 101. A baffle is provided near the discharge end of the mixing chamber 101 to form a material pool 106 at the discharge end of the mixing chamber 101. A mixing shaft 102 is provided inside the mixing chamber 101, and mixing blades 103 are provided on the mixing shaft 102. One end of the mixing shaft 102 is connected to the front end of the mixing body 100, and the other end passes through the rear end of the mixing body 100 and is connected to the mixing body 101. The drive mechanism 104 is connected to the outside of the material tank 106; the material conveying device 300 is inclined at the discharge end of the material tank 106, and the discharge port 105 is provided on the outside of the discharge end of the material tank 106; the horizontal compound mixer also includes at least one spiral stirring device 200 arranged along the axis of the stirring shaft 102, the upper part of the spiral stirring device 200 is driven and installed on the top of the mixer body 100, the lower part of the spiral stirring device 200 extends into the stirring chamber 101, and the lower part of the spiral stirring device 200 is provided with blades.

[0022] The material conveying device 300 is a scraper conveyor. The drive mechanism 104 is a motor. The mixing chamber 101 is provided with two parallel mixing shafts 102. The spiral mixing device 200 is arranged in the middle of the two mixing shafts 102. Example 2

[0023] See Figure 3 and 4 The horizontal compound mixer includes a horizontal mixer body 100, the inner cavity of which is a mixing chamber 101. A baffle is provided near the discharge end of the mixing chamber 101 to form a material pool 106 at the discharge end of the mixing chamber 101. A mixing shaft 102 is provided inside the mixing chamber 101, and mixing blades 103 are provided on the mixing shaft 102. One end of the mixing shaft 102 is connected to the front end of the mixing body 100, and the other end passes through the rear end of the mixing body 100 and is connected to the mixing body 101. The drive mechanism 104 is connected to the outside of the material tank 106; the material conveying device 300 is inclined at the discharge end of the material tank 106, and the discharge port 105 is provided on the outside of the discharge end of the material tank 106; the horizontal compound mixer also includes at least one spiral stirring device 200 arranged along the axis of the stirring shaft 102, the upper part of the spiral stirring device 200 is driven and installed on the top of the mixer body 100, the lower part of the spiral stirring device 200 extends into the stirring chamber 101, and the lower part of the spiral stirring device 200 is provided with blades.

[0024] The material conveying device 300 is a spiral lifting device. The driving mechanism 104 is a motor. The mixing chamber 101 is provided with two parallel mixing shafts 102. The spiral mixing device 200 is arranged in the middle position of the two mixing shafts 102.

Claims

1. A horizontal compound blender characterized by, The horizontal compound mixer comprises a horizontal mixer body (100), an inner cavity of the mixer body (100) being a stirring cavity (101), a baffle being arranged in the stirring cavity (101) near a discharging end to form a material pool (106) at the discharging end of the stirring cavity (101); a stirring shaft (102) is arranged in the stirring cavity (101), the stirring shaft (102) is provided with stirring blades (103), one end of the stirring shaft (102) is connected with a front end of the mixer body (100), the other end of the stirring shaft (102) penetrates through a tail end of the mixer body (100) and is connected with a driving mechanism (104) arranged outside the mixer body (100); a material conveying device (300) is arranged at the discharging end of the material pool (106) in a slanting manner, an outlet (105) is arranged outside the discharging end of the material pool (106); the horizontal compound mixer further comprises at least one spiral stirring device (200) arranged along an axis direction of the stirring shaft (102), an upper part of the spiral stirring device (200) is drivingly mounted on a top of the mixer body (100), a lower part of the spiral stirring device (200) extends into the stirring cavity (101), and the lower part of the spiral stirring device (200) is provided with blades.

2. The horizontal compounding mixer as claimed in claim 1, wherein The material conveying device (300) is a scraper conveying device.

3. The horizontal compounding mixer as claimed in claim 1, wherein The material conveying device (300) is a spiral lifting device.

4. The horizontal compounding mixer as claimed in claim 1, wherein The driving mechanism (104) is an electric motor.

5. The horizontal compounding mixer as claimed in claim 1, wherein Two stirring shafts (102) are arranged in parallel in the stirring cavity (101).

6. The horizontal compounding mixer as claimed in claim 5, characterized in that The spiral stirring device (200) is arranged at a middle position between the two stirring shafts (102).