Automatic slag frying machine

By designing an automatic slag frying machine, which utilizes a tilting stirring pot and a permanent magnet block structure, the problem of manually scooping up waste slag in aluminum slag processing has been solved, achieving automatic dumping and efficient processing of waste slag.

CN223561647UActive Publication Date: 2025-11-18NINGBO AOWEIER WHEEL CO LTD
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Patent Information

Application Number
CN202422319592.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-11-18
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

In current aluminum alloy processing, aluminum slag needs to be manually retrieved, which is labor-intensive and inconvenient to dispose of.

Method used

Design an automatic slag frying machine, which includes a bottom moving frame, a stirring pot, a vertical stirring shaft and a tilting stirring blade. The waste slag is poured out by tilting the stirring pot, and automatic tilting is achieved by combining a permanent magnet block and a rotating rod.

Benefits of technology

It enables automatic dumping of waste residue, reducing manual labor and improving processing efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223561647U_ABST
    Figure CN223561647U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic slag frying machine which comprises a bottom moving frame, and a front-back conveying mechanism is installed in the middle of the top face of a bottom plate of the bottom moving frame. Side supporting plates are fixed to the left portion and the right portion of the top face of the middle of a bottom plate of the bottom moving frame, a stirring pot body is arranged between the two side supporting plates, the upper portions of the middles of the two side supporting plates are movably connected with side rotating shafts through bearings, and the inner ends of the side rotating shafts extend out of the inner side walls of the side supporting plates and are connected with the stirring pot body; the upper supporting frame is fixed to the top face of the stirring pot body, a stirring motor is fixed to the top face of the middle of a top plate of the upper supporting frame, the bottom end of an output shaft of the stirring motor extends out of the bottom face of the top plate of the upper supporting frame and is fixedly provided with a vertical stirring shaft, and overturning stirring blades are fixed to the side wall of the vertical stirring shaft; after stirring is completed, waste residues in the stirring pot body can be poured out by turning over the stirring pot body, pouring is convenient, treatment is convenient, and the manual labor amount is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the related technical field of aluminium alloy manufacturing equipment more particularly to an automatic slag roaster. BACKGROUND

[0002] In the existing aluminium alloy processing, after the aluminium liquid is melted, various additives are added and oxidized with oxygen, a large amount of aluminium slag is generated, and the aluminium slag still contains a large amount of aluminium liquid that can be reused.

[0003] The existing method is to place the high-temperature aluminium slag liquid into a stirring barrel, add a slag removing agent, stir the aluminium slag liquid, make the aluminium liquid flow out from the bottom discharge port, and the waste slag is in the stirring barrel. Subsequently, a spoon or other object is manually inserted into the stirring barrel to retrieve the waste slag, which is troublesome and labor-intensive. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of automatic slag roasters, it can be poured out by overturning stirring pot after stirring, it is convenient to pour, it is convenient to handle, greatly reduce manual labor.

[0005] The utility model discloses a kind of automatic slag roasters, it can be poured out by overturning stirring pot after stirring, it is convenient to pour, it is convenient to handle, greatly reduce manual labor.

[0006] An automatic slag roaster includes a bottom moving frame, a front and rear conveying mechanism is installed in the middle of the top surface of the bottom plate of the bottom moving frame;

[0007] The left and right parts of the middle top surface of the bottom plate of the bottom moving frame are fixed with side support plates, a stirring pot is arranged between the two side support plates, a side rotating shaft is movably connected to the middle upper part of the two side support plates through a bearing, the inner end of the side rotating shaft extends out of the inner side wall of the side support plate and is connected to the stirring pot, an upper support frame is fixed to the top surface of the stirring pot, a stirring motor is fixed to the middle top surface of the top plate of the upper support frame, the bottom end of the output shaft of the stirring motor extends out of the bottom surface of the top plate of the upper support frame and is fixed with a vertical stirring shaft, and a turnover stirring blade is fixed to the side wall of the vertical stirring shaft.

[0008] The lower part of the vertical stirring shaft is inserted into the stirring pot, a discharge hole is formed in the middle of the bottom of the stirring pot, the bottom of the vertical stirring shaft is inserted into the discharge hole, an annular discharge gap is formed between the bottom outer side wall of the vertical stirring shaft and the inner side wall of the discharge hole, and the outer side wall of the turnover stirring blade is close to the inner side wall of the stirring pot.

[0009] An aluminium liquid receiving tray is placed on the front and rear conveying mechanism, and the aluminium liquid receiving tray is directly below the discharge hole.

[0010] The inner wall surface of the stirring pot body is a spherical surface, the upper part of the left and right side walls of the stirring pot body is fixed or formed with a transverse plate, the inner end of the side rotating shaft extends to the inner side wall of the corresponding side support plate and is fixed with a connecting plate, the connecting plate is fixedly connected with the transverse plate through bolts, and the left and right two vertical parts of the upper support frame are fixed on the top surface of the corresponding transverse plate.

[0011] The outer end of the side rotating shaft extends to the corresponding side support plate and is movably connected with a rotating rod through a hinge shaft.

[0012] The middle part of the outer side wall of the side support plate is fixed with a limiting block, the middle part of the outer side wall of the limiting block is formed with a vertical through side groove, and the rotating rod is inserted into the side groove.

[0013] The inner side wall of the side groove is fixed with a permanent magnet block, the middle part of the outer side wall of the permanent magnet block is formed with a vertical extending inner groove, and the rotating rod is inserted into the inner groove and is fixedly attached to the permanent magnet block.

[0014] The prominent effect of the present application is:

[0015] It can be used to pour out the waste residue in the stirring pot body after the stirring is completed, and the pouring is convenient, the processing is convenient, and the manual labor is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 is a partial structure schematic view of the present application;

[0017] Fig. 2 is a partial top view of the present application;

[0018] Fig. 3 is a partial top view of the limiting block. DETAILED DESCRIPTION

[0019] Embodiment, see as Figs. 1 to 3 shown, an automatic residue frying machine, including bottom moving frame 10, the top surface middle part of the bottom plate of bottom moving frame 10 is installed with front and rear conveying mechanism 20;

[0020] The front and rear conveying mechanism 20 includes the support plate 21 fixed in the top surface middle part of the bottom plate of the bottom moving frame 10, the two support plates 21 extend forward and backward, the two ends of the plurality of transmission rollers 22 are movably connected to the two support plates 21 through bearings, one end of the transmission roller 22 extends to the corresponding support plate 21 and is fixed with a double-row sprocket 23, the chain is tensioned between the corresponding one sprocket at the double-row sprocket 23 of every adjacent two transmission rollers 22, and the chain is engaged with the sprocket.

[0021] Further, the top surface of the bottom plate of the bottom moving frame 10 at the outer side of one of the support plates 21 is fixed with a motor frame 17, a driving servo motor 18 is fixed on the top surface of the top plate of the motor frame 17, a driving sprocket 181 is fixed on the output shaft of the driving servo motor 18, and the end of a corresponding one of the transmission rollers 22 extends out of the corresponding side support plate 11 and is fixed with a transmission sprocket 24, and the transmission chain 25 is tensioned on the transmission sprocket 24 and the driving sprocket 181.

[0022] The driving servo motor 18 drives the driving sprocket 181 to rotate, the driving sprocket 181 drives the transmission sprocket 24 to rotate through the transmission chain 25, the corresponding transmission roller 22 rotates, the corresponding transmission roller 22 drives the corresponding another transmission roller 22 to rotate through the chain, and all the transmission rollers 22 rotate through the chain.

[0023] Further, the middle top surface of the bottom plate of the bottom moving frame 10 is fixed with the side support plates 11 on the left and right, the two side support plates 11 are provided with the stirring pot body 40, the middle upper part of the two side support plates 11 is movably connected with the side rotating shaft 12 through a bearing, the inner end of the side rotating shaft 12 extends out of the inner side wall of the side support plate 11 and is connected with the stirring pot body 40, the upper support frame 30 is fixed on the top surface of the stirring pot body 40, the middle top surface of the top plate of the upper support frame 30 is fixed with the stirring motor 31, the bottom end of the output shaft of the stirring motor 31 extends out of the bottom surface of the top plate of the upper support frame 30 and is fixed with the vertical stirring shaft 32, and the side wall of the vertical stirring shaft 32 is fixed with the overturning stirring blade 33.

[0024] The lower part of the vertical stirring shaft 32 is inserted into the stirring pot body 40, the middle part of the bottom of the stirring pot body 40 is formed with a discharging through hole 41, the bottom of the vertical stirring shaft 32 is inserted into the discharging through hole 41, an annular discharging gap 1 is formed between the bottom outer side wall of the vertical stirring shaft 32 and the inner side wall of the discharging through hole 41, and the outer side wall of the overturning stirring blade 33 is close to the inner side wall of the stirring pot body 40.

[0025] The front and rear conveying mechanism 20 is placed with the molten aluminum receiving tray 50, and the molten aluminum receiving tray 50 is directly below the discharging through hole 41.

[0026] The inner wall surface of the stirring pot body 40 is a spherical surface, the upper part of the left and right side walls of the stirring pot body 40 is fixed or formed with the transverse plate 42, the inner end of the side rotating shaft 12 extends out of the inner side wall of the corresponding side support plate 11 and is fixed with the connecting plate 13, the connecting plate 13 is fixedly connected with the transverse plate 42 through bolts, and the left and right two side vertical parts of the upper support frame 30 are fixed on the top surface of the corresponding transverse plate 42.

[0027] Further, the outer end of the side rotating shaft 12 extends out of the corresponding side support plate 11 and is movably connected with the rotating rod 14 through a hinge shaft.

[0028] Further, the middle part of the outer side wall of the side support plate 11 is fixed with a limiting block 15, the middle part of the outer side wall of the limiting block 15 is formed with a vertical through side groove, and the rotating rod 14 is inserted into the side groove.

[0029] Further, the inner side wall of the side groove is fixed with a permanent magnet block 16, the middle part of the outer side wall of the permanent magnet block 16 is formed with a vertical extending inner groove, and the rotating rod 14 is inserted into the inner groove and is fixed by being adsorbed with the permanent magnet block 16.

[0030] Further, the top surface of the bottom plate of the bottom moving frame 10 at the outer side of the two support plates 21 of the front and rear conveying mechanism 20 at the front of the stirring pot body 40 is fixed with a vertical connecting plate 19, the inner side wall of the two vertical connecting plates 19 is respectively fixed with an infrared emitter 2 and an infrared receiver 3, and the infrared of the infrared emitter 2 is irradiated to the receiving end of the infrared receiver 3.

[0031] In use, the aluminum liquid receiving tray 50 can be placed on the corresponding several transmission rollers 22 at the rear, the driving servo motor 18 is driven to run, the aluminum liquid receiving tray 50 on it is conveyed forward until the front part blocks the infrared of the infrared emitter 2, so that the infrared receiver 3 cannot sense the infrared, which indicates that it is moved to the position (the electrical equipment used in the embodiment is electrically connected with the control host through the electrical connection line, and is controlled to run through the control host, which is a conventional structure, and will not be described here), then the control host controls the driving servo motor 18 to stop running, the high-temperature aluminum slag (about 750℃) with slagging agent is poured into the stirring pot body 40, the stirring motor 31 is driven to run, the vertical stirring shaft 32 rotates, the overturning stirring blade 33 rotates, the aluminum slag is stirred, the aluminum liquid generated in the stirring process flows into the aluminum liquid receiving tray 50 below along the annular discharge gap 1 for collection, after the collection is completed, the driving servo motor 18 is driven to run, the aluminum liquid receiving tray 50 can be conveyed forward, and the most front part can be placed on the receiving cart for receiving;

[0032] When it is necessary to pour the waste slag in the stirring pot body 40, the waste slag receiving basin can be placed on the corresponding several transmission rollers 22 at the rear, and the previous mode is used, then the rotating rod 14 is held and moved out from the permanent magnet block 16 and the limiting block 15, then the rotating rod 14 is turned over, so that the stirring pot body 40 is turned over, when the stirring pot body 40 is turned over, the waste slag falls into the waste slag receiving basin below, which is very convenient, when the pouring is not clean enough, the waste slag can be manually wiped from the inner side wall of the stirring pot body 40, which is very convenient.

[0033] Then, the driving servo motor 18 is only needed to be driven to run, so that the waste slag receiving basin can be moved forward to the discharging cart placed in front, and then the waste slag receiving basin can be pushed out, which is very convenient.

[0034] After completion, the stirring pot body 40 can be reset, and then the rotating rod 14 is inserted into the corresponding permanent magnet block 16 for adsorption and fixation.

[0035] When the embodiment needs to be moved, the bottom moving frame 10 is directly pushed for movement because a plurality of bottom trolley wheels are installed below the bottom moving frame 10. It is very convenient, of course, the bottom trolley wheels are brake wheels, which can be braked when not pushed to prevent movement.

Claims

1. An automatic residue frying machine comprising a bottom moving frame (10), characterized in that: The top surface of the bottom plate of the bottom moving frame (10) is provided with a front and rear conveying mechanism (20) in the middle part; The left and right parts of the middle top surface of the bottom plate of the bottom moving frame (10) are fixed with side support plates (11), and a stirring pot body (40) is arranged between the two side support plates (11). The middle upper part of the two side support plates (11) is movably connected with a side rotating shaft (12) through a bearing. The inner end of the side rotating shaft (12) extends out of the inner side wall of the side support plate (11) and is connected with the stirring pot body (40). An upper support frame (30) is fixed on the top surface of the stirring pot body (40). The middle top surface of the top plate of the upper support frame (30) is fixed with a stirring motor (31). The bottom end of the output shaft of the stirring motor (31) extends out of the bottom surface of the top plate of the upper support frame (30) and is fixed with a vertical stirring shaft (32). The side wall of the vertical stirring shaft (32) is fixed with a turnover stirring blade (33). The lower part of the vertical stirring shaft (32) is inserted into the stirring pot body (40). The middle part of the bottom of the stirring pot body (40) is formed with a discharging through hole (41). The bottom of the vertical stirring shaft (32) is inserted into the discharging through hole (41). An annular discharging gap (1) is formed between the bottom outer side wall of the vertical stirring shaft (32) and the inner side wall of the discharging through hole (41). The outer side wall of the turnover stirring blade (33) is close to the inner side wall of the stirring pot body (40). An aluminum liquid receiving tray (50) is placed on the front and rear conveying mechanism (20), and the aluminum liquid receiving tray (50) is directly below the discharging through hole (41).

2. An automatic sludge frying machine according to claim 1, characterized in that: The inner wall surface of the stirring pot body (40) is a spherical surface. The upper part of the left and right side walls of the stirring pot body (40) is fixed or formed with a transverse plate (42). The inner end of the side rotating shaft (12) extends out of the inner side wall of the corresponding side support plate (11) and is fixed with a connecting plate (13). The connecting plate (13) is fixedly connected with the transverse plate (42) through bolts. The left and right two side vertical parts of the upper support frame (30) are fixed on the top surface of the corresponding transverse plate (42).

3. The automatic sludge roaster as claimed in claim 1, wherein: The outer end of the side rotating shaft (12) extends out of the corresponding side support plate (11) and is movably connected with a rotating rod (14) through a hinge shaft.

4. An automatic sludge frying machine according to claim 3, characterized in that: The middle part of the outer side wall of the side support plate (11) is fixed with a limiting block (15). The outer side wall of the limiting block (15) is formed with a vertical through side groove. The rotating rod (14) is inserted into the side groove.

5. An automatic sludge roaster as claimed in claim 4, wherein: The inner side wall of the side groove is fixed with a permanent magnet block (16). The outer side wall of the permanent magnet block (16) is formed with a vertical extending inner groove. The rotating rod (14) is inserted into the inner groove and is fixedly attached with the permanent magnet block (16).

6. The automatic sludge roaster as claimed in claim 1, wherein: The front and rear conveying mechanism (20) comprises left and right support plates (21) fixed in the middle of the top surface of the bottom plate of the bottom moving frame (10), the two support plates (21) extend forward and backward, the two ends of a plurality of transmission rollers (22) are movably connected to the two support plates (21) through bearings, one end of the transmission roller (22) extends out of the corresponding support plate (21) and is fixed with a double-row sprocket (23), and a chain is tensioned between the corresponding one of the double-row sprockets (23) at every two adjacent transmission rollers (22), and the chain is engaged with the sprocket.

7. An automatic sludge frying machine according to claim 6, characterized in that: The top surface of the bottom plate of the bottom moving frame (10) at the outer side of one of the support plates (21) is fixed with a motor frame (17), a driving servo motor (18) is fixed to the top surface of the top plate of the motor frame (17), a driving sprocket (181) is fixed to the output shaft of the driving servo motor (18), the end of a corresponding transmission roller (22) extends out of the corresponding side support plate (11) and is fixed with a transmission sprocket (24), and a transmission chain (25) is tensioned on the transmission sprocket (24) and the driving sprocket (181).

8. An automatic sludge roaster as claimed in claim 1 wherein: The top surface of the bottom plate of the bottom moving frame (10) at the outer side of the two support plates (21) of the front and rear conveying mechanism (20) at the front of the stirring pot body (40) is fixed with a vertical connecting plate (19), the inner side walls of the two vertical connecting plates (19) are respectively fixed with an infrared emitter (2) and an infrared receiver (3), and the infrared rays of the infrared emitter (2) irradiate the receiving end of the infrared receiver (3).