Tunnel steel bar operation trolley

By designing a tunnel rebar operation trolley with a main frame, installation mechanism, and rebar positioning mechanism, the problems of complex structure and low automation of existing trolleys have been solved, achieving efficient and precise automated feeding of circumferential rebars and improving construction safety.

CN223562838UActive Publication Date: 2025-11-18HUNAN WUXIN INTELLIGENT EQUIPMENT GROUP CO LTD
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Patent Information

Application Number
CN202423309684.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-18
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing tunnel rebar work trolleys have complex structures, low levels of automation, and poor applicability, resulting in high labor costs and insufficient construction safety.

Method used

A tunnel rebar operation trolley comprising a main frame, an installation mechanism, and a rebar positioning mechanism was designed. The trolley achieves automated feeding of circumferential rebars through the installation arm and rebar clamps. Combined with the telescopic support arm and positioning unit, it can adapt to different tunnel cross sections and reduce the requirements for the construction site.

Benefits of technology

It achieves efficient and precise automated feeding of circumferential reinforcing bars, reduces the intensity of manual labor, simplifies construction procedures, and improves construction safety and applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tunnel construction, in particular to a tunnel reinforcing steel bar operation trolley. The tunnel reinforcing steel bar operation trolley comprises a main body framework, a mounting mechanism and a reinforcing steel bar positioning mechanism, the mounting mechanism comprises a mounting arm, a rotary power piece and a first reinforcing steel bar clamping piece, the reinforcing steel bar positioning mechanism comprises a reinforcing steel bar positioning single piece, the reinforcing steel bar positioning single piece comprises a telescopic supporting arm and a second reinforcing steel bar clamping piece, and the overall structure is simplified; the mounting mechanism is adopted to drag the circumferential reinforcing steel bars from the short side wall on one side of the tunnel to the short side wall on the other side of the tunnel, then the reinforcing steel bar positioning mechanism is combined to position the circumferential reinforcing steel bars, the power requirement in the whole process is not harsh, automatic, efficient and accurate feeding of the circumferential reinforcing steel bars can be achieved, and follow-up reinforcing steel bar binding is facilitated. And only steel bar placement space is needed on the construction ground, the occupied area is small, and the applicability is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a tunnel construction technical field, concretely relates to a tunnel reinforcing steel bar operation trolley. BACKGROUND

[0002] In tunnel engineering, secondary lining needs to carry out reinforcing steel bar binding operation. The existing reinforcing steel bar operation trolley generally exists as a kind of operation platform, and provides a suitable manual operation platform.

[0003] The whole process of reinforcing steel bar binding operation is composed of hoop steel binding, longitudinal steel binding and stirrup binding. The common interval between hoop steels is 200mm, the common diameter is 22mm, and the common length exceeds 20m, and the weight of single hoop steel is close to 100kg.

[0004] The existing scheme has:

[0005] The first kind, about 10 people are arranged along the tunnel face hoop and pull in relay, and multiple cycles are carried out until the reinforcing steel cage is formed, and this kind of mode needs a large amount of manpower cost, and the construction safety cannot be guaranteed.

[0006] The second kind, such as CN117307197A and the patent name "Construction device and method based on tunnel secondary lining concrete pouring", the scheme provided by the application adopts hoop steel distribution mechanism to realize the feeding of hoop steel, specifically: the hoop steel distribution mechanism includes a steel bar turnover platform, the steel bar turnover platform is driven by a motor to move along the track at the bottom of the trolley portal, a steel bar turnover support is movably connected on the steel bar turnover platform, a hydraulic telescopic arm two is arranged between the lower part of the steel bar turnover support and the steel bar turnover platform, the hydraulic telescopic arm two drives the steel bar turnover support to overturn by 90 degrees, and the feeding of the hoop steel is completed. This kind of scheme has two aspects of requirements: ① the construction ground needs to have a wide enough site for placing the steel bar turnover support and fixing the steel bar on the steel bar turnover support; ② the steel bar turnover support itself has a very heavy weight, and the synchronous overturning of the 100kg heavy ring-shaped steel bar is extremely demanding on the hydraulic telescopic arm two. The adaptability is not strong; ③ in the actual construction process, the steel bar trolley is provided with a ventilation pipe along the advancing direction of the trolley, so that this scheme cannot be truly implemented.

[0007] In summary, there is an urgent need for a tunnel reinforcing steel bar operation trolley with simple overall structure, high automation degree and strong applicability to solve the problems existing in the prior art. INVENTION CONTENTS

[0008] The utility model aims at providing a tunnel reinforcing steel bar operation trolley with simple overall structure, high automation degree and strong applicability, and the specific technical scheme is as follows:

[0009] A tunnel reinforcing steel bar operation trolley, comprising a main body framework, a mounting mechanism and a reinforcing steel positioning mechanism;

[0010] The installation mechanism comprises an installation arm, a rotary power element and a first reinforcing steel bar clamping element, the first end of the installation arm is rotatably arranged on the main body frame through the rotary power element, and the first reinforcing steel bar clamping element is used for limiting or clamping the reinforcing steel bar and is arranged at the second end of the installation arm.

[0011] The reinforcing steel bar positioning mechanism comprises a reinforcing steel bar positioning element, the reinforcing steel bar positioning element comprises a telescopic supporting arm and a second reinforcing steel bar clamping element, the telescopic supporting arm is telescopically arranged on the main body frame, and the second reinforcing steel bar clamping element is arranged on the telescopic supporting arm and is used for limiting or clamping the reinforcing steel bar.

[0012] The tunnel reinforcing steel bar operation trolley comprises a main body frame, an installation mechanism and a reinforcing steel bar positioning mechanism, the installation mechanism comprises an installation arm, a rotary power element and a first reinforcing steel bar clamping element, the reinforcing steel bar positioning mechanism comprises a reinforcing steel bar positioning element, the reinforcing steel bar positioning element comprises a telescopic supporting arm and a second reinforcing steel bar clamping element, and the overall structure is simple; the installation mechanism is used for dragging the circumferential reinforcing steel bar from the low side wall at one side of the tunnel to the low side wall at the other side, and then the circumferential reinforcing steel bar is positioned in combination with the reinforcing steel bar positioning mechanism; the power requirement is not harsh in the whole process, the automatic high-efficiency and accurate feeding of the circumferential reinforcing steel bar can be realized, and the reinforcing steel bar can be conveniently bound in the subsequent process. Only reinforcing steel bar placing space is required on the construction ground, the land occupation area is small, and the applicability is strong; the installation mechanism only needs to manually install hoisting of one end of the circumferential reinforcing steel bar, the reinforcing steel bar does not need to be bent and installed into a clamping groove, and the problem of inconvenient transportation caused by pre-bending in the factory does not need to be faced, so that the manual operation intensity is greatly reduced, and the operation process is simplified.

[0013] Preferably, the installation mechanism further comprises a telescopic power element, the installation arm comprises a fixed arm segment and a movable arm segment, the first end of the fixed arm segment is rotatably arranged on the main body frame along the length direction of the circumferential reinforcing steel bar through the rotary power element, the first end of the movable arm segment is telescopically arranged at the second end of the fixed arm segment through the telescopic power element, and the first reinforcing steel bar clamping element is arranged at the second end of the movable arm segment. The unique design of the fixed arm segment and the movable arm segment in combination with the telescopic power element can adjust the distance between the reinforcing steel bar on the first reinforcing steel bar clamping element and the inner wall of the tunnel according to requirements, so that the installation mechanism can meet the construction requirements of different tunnel surfaces, and the practicality is high.

[0014] Preferably, the first reinforcing steel bar clamping element comprises a supporting rod and a reinforcing steel bar hanger, the reinforcing steel bar hanger is provided with a hole for the reinforcing steel bar to pass through, the reinforcing steel bar hanger is arranged on the supporting rod, and the supporting rod is arranged at the second end of the installation arm. The reinforcing steel bar is appropriately limited through the reinforcing steel bar hanger, so that the position accuracy in the reinforcing steel bar feeding process is ensured, and the reinforcing steel bar can be accurately positioned by the subsequent reinforcing steel bar positioning mechanism.

[0015] Preferably, the first steel bar holder further comprises a steel bar combing roller corresponding to the steel bar hanger. The steel bar combing roller is convenient for arranging the steel bars after feeding, effectively adjusts the distance between the steel bars when feeding multiple groups of steel bars at the same time, and effectively avoids the mixing of the steel bars.

[0016] Preferably, the first steel bar holder further comprises a connecting piece arranged on the supporting rod, and the steel bar hanger is arranged on the connecting piece. The connecting piece is convenient for increasing the distance that the steel bar hanger can reach, and when the steel bar hanger cannot reach the steel bars on the ground in a special tunnel section, the connecting piece can connect the steel bar hanger with the steel bars.

[0017] Preferably, the steel bar positioning mechanism comprises multiple steel bar positioning units arranged along the tunnel section in a ring shape and multiple steel bar positioning units arranged along the tunnel in a longitudinal direction; the steel bar positioning mechanism further comprises a longitudinal supporting rod, and the second steel bar holder in the multiple steel bar positioning units arranged along the tunnel in a longitudinal direction is connected to the same longitudinal supporting rod.

[0018] Preferably, the second steel bar holder comprises a steel bar combing roller arranged on the longitudinal supporting rod and a supporting block for assisting in limiting the steel bar combing roller, and the supporting block is arranged on the longitudinal supporting rod; the supporting block is a cylindrical supporting block.

[0019] Preferably, the telescopic supporting arm comprises a positioning supporting rod, a positioning movable rod, and a positioning power piece, the first end of the positioning supporting rod is arranged on the main body framework, the first end of the positioning movable rod is telescopically arranged on the second end of the positioning supporting rod through the positioning power piece, and the second steel bar holder is arranged on the second end of the positioning movable rod. The telescopic supporting arm combines the positioning supporting rod, the positioning movable rod, and the positioning power piece, can adjust the distance between the steel bars on the second steel bar holder and the inner wall of the tunnel according to actual needs, meets different binding requirements, and has high practicability.

[0020] Preferably, the platform group arranged on the main body framework further comprises a top work platform located at the top of the main body framework and a lateral work platform located at the side of the main body framework. The top work platform and the lateral work platform can be arranged in an adjustable form (such as height-adjustable, width-adjustable, length-adjustable, etc.) relative to the main body framework, and the specific adjustment form can be realized in the combination form of a sliding table and a sliding rail to meet different construction requirements. Preferably, the edge wall steel bar butt joint sliding rail for providing lifting force to the steel bar butt joint operation equipment is further included. The operator can transport the steel bars to the edge wall through the steel bar butt joint operation equipment, fix one end of the steel bars to the steel bar hanger of the second steel bar holder, and improve the steel bar feeding efficiency.

[0021] Preferably, the main skeleton comprises a trolley frame, a column and a walking mechanism, the trolley frame is arranged at the upper part of the column, the lower part of the column is provided with a jacking and transverse moving mechanism for adjusting the height of the whole tunnel reinforcing operation trolley and moving transversely; the lower end of the column is further provided with a walking mechanism for driving the whole tunnel reinforcing operation trolley to walk. Through the design of the jacking and transverse moving mechanism, the height and position of the whole main skeleton can be adjusted according to the construction requirements, and the height of the tunnel can be changed within a certain range due to the change of tunnel filling, overbreak or underbreak or cross section change. The walking mechanism drives the whole tunnel reinforcing operation trolley to walk, and the whole tunnel reinforcing operation trolley can walk or withdraw from the construction position as required, thereby improving the construction efficiency.

[0022] In addition to the purposes, features and advantages described above, the utility model has other purposes, features and advantages. The utility model will be further explained in detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0023] The drawings constituting a part of the present application are used to provide further understanding of the utility model, the illustrative embodiments of the utility model and the explanation thereof are used to explain the utility model, and do not constitute improper limitation to the utility model. In the drawings:

[0024] Figure 1 It is the structural schematic diagram of the tunnel reinforcing operation trolley in the embodiment in the construction state;

[0025] Figure 2 It is Figure 1 The schematic diagram of the tunnel reinforcing operation trolley in the embodiment after reinforcing bar feeding is completed (the main skeleton, mounting mechanism and other components are not shown);

[0026] Figure 3 It is Figure 2 The Q enlarged view in the embodiment;

[0027] Figure 4 It is Figure 1 The connection structure schematic diagram of the column, the jacking and transverse moving mechanism and the walking mechanism in the embodiment;

[0028] Figure 5 It is Figure 1 The connection structure schematic diagram of the movable arm section and the first reinforcing bar clamping piece in the embodiment;

[0029] Figure 6 It is Figure 5 The P position enlarged schematic diagram in the embodiment;

[0030] Wherein, 1, main body framework, 1.1, trolley frame, 1.2, stand, 1.2.1, column fixed section, 1.2.2, column movable section, 1.3, jacking and traversing mechanism, 1.3.1, jacking power piece, 1.3.2, traversing seat, 1.3.3, traversing power piece, 1.4, travelling mechanism;2, mounting mechanism, 2.1, mounting arm, 2.1.1, fixed arm section, 2.1.2, movable arm section, 2.2, rotary power piece, 2.3, telescopic power piece, 2.4, first reinforcing bar holding piece;3, reinforcing bar positioning mechanism, 3.1, telescopic support arm, 3.1.1, positioning support rod, 3.1.2, positioning movable rod, 3.1.3, positioning power piece, 3.2, second reinforcing bar holding piece;4, side wall reinforcing bar butt joint slide rail;5, top work platform;6, lateral work platform;7, outer ring reinforcing bar mounting contour surface;8, inner ring reinforcing bar mounting contour surface;9, staircase;10, reinforcing bar;A, support rod, B, connecting piece, C, reinforcing bar hanger, C1, first clamping piece, C2, second clamping piece, C3, locking piece, D, reinforcing bar combing roller, E, longitudinal support rod, F, support block. DETAILED DESCRIPTION

[0031] The embodiments of the utility model are described in detail below in combination with the drawings, but the utility model can be implemented in a plurality of different ways limited and covered by the claims.

[0032] Embodiment:

[0033] Referring to Figures 1-2 A tunnel reinforcing bar operation trolley for feeding annular reinforcing bars to a tunnel surface (the outer ring reinforcing bar mounting contour surface 7 and the inner ring reinforcing bar mounting contour surface 8 are shown in the figure), comprising a main body framework 1, a mounting mechanism 2 and a reinforcing bar positioning mechanism 3, and the detailed structure is as follows:

[0034] The main body framework 1 comprises a trolley frame 1.1 and a stand 1.2, the trolley frame 1.1 is arranged on the upper part of the stand 1.2, and the lower part of the stand 1.2 is provided with a jacking and traversing mechanism 1.3 for adjusting the height of the whole tunnel reinforcing bar operation trolley and traversing. The lower end of the stand 1.2 is also provided with a travelling mechanism 1.4 for driving the whole tunnel reinforcing bar operation trolley to travel, and the travelling mechanism can adopt the combination of a travelling track arranged on the ground and a travelling wheel, or adopt the driving wheel and driving track of a vehicle in the prior art and other travelling structures. In this embodiment, preferably, see Figure 4The column 1.2 includes a column fixed section 1.2.1 and a column movable section 1.2.2, the jacking and traversing mechanism 1.3 includes a jacking power element 1.3.1, a traversing seat 1.3.2 and a traversing power element 1.3.3, the lower end of the column fixed section 1.2.1 is fixedly arranged on the traversing seat 1.3.2, the lower end of the column movable section 1.2.2 is adjustably arranged relative to the upper end of the column fixed section 1.2.1 by the jacking power element 1.3.1, that is, under the action of the jacking power element 1.3.1, the height of the whole column can be adjusted to adapt to the change of the tunnel filling, overbreak or underbreak or the change of the tunnel section within a certain range; the traversing power element 1.3.3 can drive the traversing seat 1.3.2 and the components thereon to move laterally to realize the centering adjustment of the whole main body framework 1.

[0035] The mounting mechanism 2 includes a mounting arm 2.1, a rotating power element 2.2, a telescopic power element 2.3 and a first steel bar clamping element 2.4, specifically:

[0036] The mounting arm 2.1 includes a fixed arm section 2.1.1 and a movable arm section 2.1.2, which are detailed in Figure 1 The first end of the fixed arm section 2.1.1 is rotatably arranged on the main body framework 1 along the length direction of the ring-shaped steel bar by the rotating power element 2.2, the first end of the movable arm section 2.1.2 is telescopically arranged at the second end of the fixed arm section 2.1.1 by the telescopic power element 2.3; the first steel bar clamping element 2.4 is arranged at the second end of the movable arm section 2.1.2, and the first steel bar clamping element 2.4 is used for clamping, positioning and combing the steel bar. That is, the whole mounting arm 2.1 rotates around the rotation center by the driving of the rotating power element 2.2 to pull the steel bar 10 from one side of the tunnel to the other side, referring to Figure 1 the position state of the steel bar just after being fixed and Figure 2 the position state of the steel bar after being pulled into place. During the rotation of the mounting arm, the relative position of the movable arm section relative to the fixed arm section can be adjusted by the action of the telescopic power element to realize the adjustment of the length of the whole mounting arm to adapt to the change of the contour range of the tunnel. The rotating power element can be preferably an oil cylinder or an air cylinder. A connecting rod mechanism can also be combined to realize the smooth rotation of the whole mounting arm.

[0037] The steel bar positioning mechanism 3 includes a steel bar positioning single element, and the steel bar positioning mechanism 3 is arranged on the main body framework 1, which is detailed in Figure 1 and Figure 2The steel bar positioning mechanism 3 comprises a plurality of steel bar positioning units arranged along the tunnel section and a plurality of steel bar positioning units arranged along the tunnel longitudinal direction (the longitudinal direction is the direction in which the trolley advances), a plurality of groups of steel bar positioning units arranged along the tunnel section in a ring direction facilitate positioning of different length positions of the same ring steel bar, and a plurality of steel bar positioning units arranged along the tunnel longitudinal direction facilitate positioning of a plurality of ring steel bars arranged in parallel along the tunnel longitudinal direction. The steel bar positioning unit 3 comprises a telescopic supporting arm 3.1 and a second steel bar clamping piece 3.2, the telescopic supporting arm 3.1 is arranged on the main body framework 1 in a telescopic manner, and the second steel bar clamping piece 3.2 is arranged on the telescopic supporting arm 3.1 and used for positioning and combing the steel bar. Preferably, the telescopic supporting arm 3.1 comprises a positioning supporting rod 3.1.1, a positioning movable rod 3.1.2 and a positioning power piece 3.1.3, which will be described in detail below Figure 2 The first end of the positioning supporting rod 3.1.1 is arranged on the main body framework 1, and the first end of the positioning movable rod 3.1.2 is arranged on the second end of the positioning supporting rod 3.1.1 in a telescopic manner through the positioning power piece 3.1.3; the second steel bar clamping piece 3.2 is arranged on the second end of the positioning movable rod 3.1.2. Under the action of the positioning power piece, the positioning movable rod can adjust the position relative to the positioning supporting rod, so as to adapt to the change of different tunnel ranges. The positioning power piece can be preferably an oil cylinder or an air cylinder.

[0038] Preferably, the steel bar positioning mechanism 3 further comprises a longitudinal supporting rod E, and the second steel bar clamping pieces 3.2 in the plurality of steel bar positioning units arranged along the tunnel longitudinal direction are connected to the same longitudinal supporting rod E. The longitudinal supporting rod E serves as a force beam to bear the weight of the plurality of ring steel bars. Since the sleeve at the joint of the two ring steel bars has a step, the longitudinal supporting rod E is preferably a cylinder in this embodiment, which can conveniently pass through the step; however, the longitudinal supporting rod E will rub against the steel bar when passing through the step, and the longitudinal supporting rod E can also be in other shapes (such as a cuboid), and a supporting block F (i.e. a cylindrical supporting block) is arranged on the longitudinal supporting rod E, which can conveniently pass through the step and also prevent the ring steel bar from directly contacting the longitudinal supporting rod E to cause friction and wear the longitudinal supporting rod E, and the cylindrical supporting block F can be in multiple segments or a whole. A steel bar combing roller D is also arranged on the longitudinal supporting rod E to contact the steel bar for positioning and combing. Specifically, the longitudinal supporting rod E should have one or more steel bar combing rollers D, and the steel bar combing rollers D are arranged according to the distance and position of the ring steel bars.

[0039] The structure of the first steel bar clamping piece 2.4 in this embodiment will be described in detail below Figure 5 and Figure 6, specifically including a support rod A, a connecting piece B, and a steel bar hanger C, the steel bar hanger C is provided with a hole for the steel bar to pass through, and the steel bar hanger C is arranged on the support rod A through the connecting piece B. In addition, it also includes a steel bar combing roller D, which is telescopically arranged on the support rod A, and the steel bar combing roller D is arranged corresponding to the steel bar hanger C, Figure 4 In the preferred embodiment, the steel bar combing roller D is arranged one-to-one with the steel bar hanger C, and the number of steel bar combing rollers can be more, which is convenient for the arrangement of the steel bar; or the number of steel bar combing rollers can also be less. The steel bar combing roller is arranged according to the spacing and position of the circumferential steel bar. Since the lowest point of the support rod A cannot reach the ground to contact the circumferential steel bar, the connecting piece B is further preferably a flexible connecting piece (such as a steel wire rope, a rope, etc.), which can make the steel bar hanger C reach the ground to contact the circumferential steel bar.

[0040] In the embodiment, the steel bar hanger C in the first steel bar clamping piece 2.4 can adopt a combination of a first clamping piece C1, a second clamping piece C2, and a locking piece C3, which will be described in detail in Figure 6 The first clamping piece C1 and the second clamping piece C2 are both provided with a groove for accommodating the steel bar, and the groove on the first clamping piece C1 and the groove on the second clamping piece C2 are matched to form a cavity for accommodating the steel bar. One end of the first clamping piece and the second clamping piece is connected, and the other end is locked by the locking piece C3 (such as a combination of a bolt and a nut), which is convenient for the steel bar to pass through or be fixed in the steel bar hanger.

[0041] The embodiment also includes a side wall steel bar butt joint sliding rail 4 for providing lifting force to the steel bar butt joint operation equipment, which is arranged at the low side wall of the equipment. The side wall steel bar butt joint sliding rail is used to provide lifting force to the steel bar butt joint operation equipment to achieve the purpose of labor saving. Through the horizontal and vertical sliding of the rail, the steel bar butt joint operation equipment can be labor-savingly used to any place within the maximum use range, and can adapt to the changes of the inner and outer layer steel bar operation and the contour range of the tunnel.

[0042] The embodiment also includes a platform group arranged on the main body framework 1, which includes a top operation platform 5 located at the top of the main body framework 1 and a side operation platform 6 located at the side of the main body framework 1. The top operation platform and the side operation platform can be arranged in an adjustable form (such as height-adjustable, width-adjustable, length-adjustable, etc.) relative to the main body framework, and the specific adjustment form can be realized by a combination of a sliding table and a sliding rail to meet different construction needs. In addition, a protective fence is arranged on the top operation platform and the side operation platform to improve construction safety. A staircase 9 is also arranged on the side or inside of the main body framework for personnel to pass through.

[0043] The technical solution of the embodiment is applied, specifically:

[0044] The hoop reinforcement is advanced to the required length and laid flat on the ground to the right of the device (the right side is the right side facing the main skeleton 1), at this time the hoop reinforcement is straight.

[0045] The main skeleton 1 travels to the corresponding station and adjusts the position through the jacking and transverse mechanism 1.3 to complete the centering.

[0046] The rotary power element 2.2 in the installation mechanism 2 acts to drive the entire installation arm 2.1 to rotate and adjust the position of the entire installation mechanism 2 to the right side of the short side wall reinforcement placement through the action of the telescopic power element 2.3.

[0047] The worker fixes one end of the reinforcement 10 to the reinforcement hanger C in the first reinforcement clamping element 2.4, and can complete the binding and fixing work of single or multiple reinforcements according to the needs.

[0048] The rotation power element 2.2 in the mounting mechanism 2 is actuated to make the whole mounting arm 2.1 drag the reinforcing steel bars 10 to rotate to the left side (the left side is the left side facing the main skeleton 1) of the low side wall (in this process, the telescopic power element 2.3 can adjust the overall length of the mounting arm according to the requirement), in this process, the ring-shaped reinforcing steel bars are in a semicircular shape and are placed on the reinforcing steel bar positioning mechanism 3 in the contracted state under the action of gravity, and the position of the ring-shaped reinforcing steel bars is below the inner ring reinforcing steel bar mounting contour surface 8 (the reinforcing steel bar positioning mechanism 3 is in the contracted state, so that the mounting mechanism 2 has the space for rotation). When the mounting mechanism 2 reaches the left side of the low side wall, the fixing between the reinforcing steel bar hanger C and the end of the reinforcing steel bar 10 is cancelled, and the left side of the side wall reinforcing steel bar is fixed with the ring-shaped reinforcing steel bar by means of the side wall reinforcing steel bar butt joint slide rail 4. At this time, the distance between the left side reinforcing steel bar hanger C is consistent with the distance between the ring-shaped reinforcing steel bars, but the reinforcing steel bars far from the left side are easy to be mixed together. At this time, the reinforcing steel bar combing roller D in the first reinforcing steel bar clamping element 2.4 is adjusted to extend, the ring-shaped reinforcing steel bars fall into the gap of the reinforcing steel bar combing roller D under the pulling of the reinforcing steel bar hanger C, the actuation of the rotation power element 2.2 makes the mounting arm 2.1 return to the left side of the low side wall, in this process, the reinforcing steel bar combing roller D forms a comb tooth shape and gradually separates the reinforcing steel bars that may be mixed together. Then the reinforcing steel bars are pushed to the outer ring reinforcing steel bar mounting contour surface 7 by the reinforcing steel bar positioning mechanism 3, at this time, the ring-shaped reinforcing steel bars are in a semicircular shape and are placed on the reinforcing steel bar positioning mechanism 3 in the pushed-out state under the action of gravity, since the length of the ring-shaped reinforcing steel bars is a designed fixed value, when the reinforcing steel bar positioning mechanism pushes the ring-shaped reinforcing steel bars to the outer ring reinforcing steel bar mounting contour surface 7, the right end (the right end corresponds to the right side) of the ring-shaped reinforcing steel bars is just located at the right side of the side wall reinforcing steel bar, at this time, the right side of the side wall reinforcing steel bar is fixed with the ring-shaped reinforcing steel bar. Then the longitudinal reinforcing steel bars are manually assisted to be bound on the ring-shaped reinforcing steel bars (each longitudinal reinforcing steel bar connects several ring-shaped reinforcing steel bars in the tunnel direction), after all the longitudinal reinforcing steel bars are bound, the outer layer reinforcing steel binding is completed. Finally, the inner layer reinforcing steel binding is bound, the inner layer reinforcing steel binding is to push the reinforcing steel bars to the inner ring reinforcing steel bar mounting contour surface 8 by the reinforcing steel bar positioning mechanism 3, and the remaining steps are consistent with the outer layer reinforcing steel binding, and the above steps are repeated to complete the inner layer reinforcing steel binding.

[0049] The preferred embodiments of the utility model are described above, and are not used to limit the utility model. For the skilled in the art, the utility model can have various changes and variations. Any modification, equivalent replacement, improvement and the like within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A tunneling steel bar work buggy characterized by, The device comprises a main body frame (1), a mounting mechanism (2) and a reinforcing steel bar positioning mechanism (3); The mounting mechanism (2) comprises a mounting arm (2.1), a rotary power element (2.2) and a first reinforcing steel bar clamping element (2.4), the first end of the mounting arm (2.1) is rotatably arranged on the main body frame (1) through the rotary power element (2.2), and the first reinforcing steel bar clamping element (2.4) is arranged on the second end of the mounting arm (2.1). The reinforcing steel bar positioning mechanism (3) comprises a reinforcing steel bar positioning element, which comprises a telescopic supporting arm (3.1) and a second reinforcing steel bar clamping element (3.2), the telescopic supporting arm (3.1) is telescopically arranged on the main body frame (1), and the second reinforcing steel bar clamping element (3.2) is arranged on the telescopic supporting arm (3.1) and used for limiting or clamping the reinforcing steel bar.

2. The tunneling steel bench car of claim 1, wherein, The mounting mechanism (2) further comprises a telescopic power element (2.3), the mounting arm (2.1) comprises a fixed arm segment (2.1.1) and a movable arm segment (2.1.2), the first end of the fixed arm segment (2.1.1) is rotatably arranged on the main body frame (1) along the length direction of the ring-shaped reinforcing steel bar through the rotary power element (2.2), the first end of the movable arm segment (2.1.2) is telescopically arranged on the second end of the fixed arm segment (2.1.1) through the telescopic power element (2.3), and the first reinforcing steel bar clamping element (2.4) is arranged on the second end of the movable arm segment (2.1.2).

3. The tunneling steel bench car of claim 2, wherein, The first reinforcing steel bar clamping element (2.4) comprises a supporting rod (A) and a reinforcing steel bar hanger (C), the reinforcing steel bar hanger (C) is provided with a hole for the reinforcing steel bar to pass through, and the reinforcing steel bar hanger (C) is arranged on the supporting rod (A), and the supporting rod (A) is arranged on the second end of the mounting arm (2.1).

4. The tunneling steel bench car of claim 3, wherein, The first reinforcing steel bar clamping element (2.4) further comprises a reinforcing steel bar combing roller (D), which is arranged corresponding to the reinforcing steel bar hanger (C).

5. The tunneling steel bench car of claim 3, wherein, The first reinforcing steel bar clamping element (2.4) further comprises a connecting element (B), which is arranged on the supporting rod (A), and the reinforcing steel bar hanger (C) is arranged on the connecting element (B).

6. The tunneling tie assembly of claim 1, wherein, The reinforcing steel bar positioning mechanism (3) comprises a plurality of reinforcing steel bar positioning elements arranged along the ring direction of the tunnel section and a plurality of reinforcing steel bar positioning elements arranged along the longitudinal direction of the tunnel, and further comprises a longitudinal supporting rod (E), and the second reinforcing steel bar clamping elements (3.2) in the plurality of reinforcing steel bar positioning elements arranged along the longitudinal direction of the tunnel are connected to the same longitudinal supporting rod (E).

7. The tunneling steel bench car of claim 6, wherein, The second reinforcing steel bar clamping element (3.2) comprises a reinforcing steel bar combing roller (D) arranged on the longitudinal supporting rod (E).

8. The tunneling steel bench car of any one of claims 1-7, wherein, The telescopic support arm (3.1) comprises a positioning support rod (3.1.1), a positioning movable rod (3.1.2) and a positioning power member (3.1.3), the first end of the positioning support rod (3.1.1) is arranged on the main body framework (1), the first end of the positioning movable rod (3.1.2) is telescopically arranged on the second end of the positioning support rod (3.1.1) through the positioning power member (3.1.3); the second reinforcing steel bar holding member (3.2) is arranged on the second end of the positioning movable rod (3.1.2).

9. The tunneling steel bench car of any one of claims 1-6, wherein, Further comprising a platform group arranged on the main body framework (1), the platform group comprises a top operation platform (5) located on the top of the main body framework (1) and a lateral operation platform (6) located on the side of the main body framework (1); Further comprising a side wall reinforcing steel bar butt joint sliding rail (4) for providing lifting force for the reinforcing steel bar butt joint operation equipment.

10. The tunneling steel bench car of any one of claims 1-6, wherein, The main body framework (1) comprises a trolley frame (1.1), a column (1.2) and a walking mechanism (1.4), the trolley frame (1.1) is arranged on the upper part of the column (1.2), the lower part of the column (1.2) is provided with a jacking and transverse moving mechanism (1.3) for adjusting the height of the whole tunnel reinforcing steel bar operation trolley and moving transversely, and the lower end of the column (1.2) is further provided with a walking mechanism (1.4) for driving the whole tunnel reinforcing steel bar operation trolley to walk.

Citation Information

Patent Citations

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    CN117307197A