Outer cover structure convenient to open for mobile pump station

Abstract

The utility model discloses an outer cover structure convenient to open for a mobile pump station. The water pump is arranged on the chassis; the cover body is hinged with the chassis and can turn over up and down around the hinged part between the cover body and the chassis; the turnover mechanism comprises a telescopic rod and a power system, one end of the telescopic rod is hinged to the chassis, the other end of the telescopic rod is hinged to the cover body, and the power system is used for driving the telescopic rod to stretch out and draw back so that the cover body can turn over up and down around the hinged portion. The requirement for extra hoisting equipment is lowered, the opening process of the cover body is simplified, the cover body is easy, convenient and rapid to open and close, and the overhauling efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to drainage equipment field especially, relate to a mobile pump station convenient to open's outer cover structure. BACKGROUND

[0002] In today's society, drainage equipment shoulders heavy responsibilities in agricultural and urban irrigation and drainage, flood control and drainage tasks. In many low, narrow and special areas, such as narrow streets, underground passages, underground garages and subway stations, due to space constraints, large drainage equipment cannot enter and operate smoothly. Not only that, some complex road sections also hinder the passage of drainage equipment. Based on these problems, small mobile pump stations have emerged, which can shuttle in complex terrain and play a key role in drainage and rescue at critical moments.

[0003] The patent of the inventor's previous application (application number 202311087802.6) discloses a compact mobile pump station, which includes a chassis with a hydraulic walking mechanism, a power mechanism, a pump mechanism and a hydraulic system. The power mechanism, pump mechanism and hydraulic system are arranged on the chassis with the hydraulic walking mechanism. The power mechanism provides power for the hydraulic oil pump of the pump mechanism and the hydraulic system, so that the chassis and the power mechanism, pump mechanism and hydraulic system on the chassis move under the drive of the hydraulic walking mechanism. The hydraulic system includes a hydraulic control unit, which controls the direction and speed of the track of the chassis through remote control. The power mechanism and the pump mechanism are connected to drive the water pump.

[0004] The inventor protects the components on the chassis (such as the pump mechanism and the power mechanism) from the influence of external environmental factors (such as rain, snow and dust) by detachably assembling a cover on the chassis, which also plays a certain safety protection role. In actual application, due to the weight of the cover, the operator is not easy to move, when the components on the chassis need to be maintained or repaired, the cover needs to be lifted and moved to the side of the pump station, which causes time-consuming and laborious maintenance work. UTILITY MODEL CONTENTS

[0005] Therefore, it is necessary to provide a mobile pump station convenient to open outer cover structure to solve the problem that the cover has a certain weight, the operator is not easy to move, when the components on the chassis need to be maintained or repaired, the cover needs to be lifted and moved to the side of the pump station, which causes time-consuming and laborious maintenance work.

[0006] To achieve the above purpose, the embodiment provides a mobile pump station convenient to open outer cover structure, which comprises:

[0007] Chassis;

[0008] Water pump, provided on the chassis;

[0009] a cover hinged to the base plate and capable of being flipped up and down about the hinge between the cover and the base plate; and

[0010] a flipping mechanism connected to the cover and the base plate and configured to flip the cover up and down about the hinge.

[0011] Further, the flipping mechanism comprises a telescopic rod and a power system, one end of the telescopic rod is hinged to the base plate, the other end of the telescopic rod is hinged to the cover, and the power system is configured to drive the telescopic rod to extend and retract so as to flip the cover up and down about the hinge.

[0012] The telescopic rod is a lifting cylinder, and the power system is a hydraulic power system configured to provide hydraulic power for the lifting cylinder by manual and / or electric control.

[0013] Further, the hydraulic power system comprises a hydraulic oil tank and a hand pump, an oil outlet of the hydraulic oil tank is connected to an oil inlet of the hand pump, two working oil ports of the hand pump are respectively connected to a rod cavity and a rodless cavity of the lifting cylinder, and the hand pump is arranged on the base plate.

[0014] Further, the lifting cylinder has two lifting cylinders located at left and right ends of the base plate, one working oil port of the hand pump is connected to the rod cavities of the two lifting cylinders through an oil pipe, and the other working oil port of the hand pump is connected to the rodless cavities of the two lifting cylinders through an oil pipe.

[0015] Further, the cover is hinged to the rear end of the base plate, the lifting cylinder is located at the rear end of the base plate, the rear end of the base plate has a slot in the middle, the two lifting cylinders are located at left and right sides of the slot, the hand pump is arranged at the front right end of the base plate, and an oil pipe between the hand pump and the lifting cylinder at the left end of the base plate crosses the slot, and the cover structure further comprises a plurality of pipe clamps arranged on the base plate to clamp the oil pipe.

[0016] Further, the front end of the base plate has a front wall, the hand pump is located behind the front wall, the front wall has an operation slot corresponding to the position of the hand pump, and the handle of the hand pump is directly opposite the operation slot.

[0017] Further, the hydraulic power system comprises a hydraulic oil tank, a power oil pump, an electric proportional directional valve, a controller and a remote controller, the oil outlet of the hydraulic oil tank is connected with the oil inlet of the power oil pump, the power oil pump is used to be connected with a power source, the oil outlet of the power oil pump is connected with the oil inlet of the electric proportional directional valve, two working oil ports of the electric proportional directional valve are respectively connected with the rod cavity and the rodless cavity of the lifting oil cylinder, the controller is connected with the electromagnet of the electric proportional directional valve, and the remote controller is connected with the controller.

[0018] Further, the electric proportional directional valve is provided with a handle, and the handle is used to switch the spool of the electric proportional directional valve and control the oil outlet direction.

[0019] Further, the lifting oil cylinder has two, the two lifting oil cylinders are located at the left and right ends of the chassis, one working oil port of the electric proportional directional valve is connected with the corresponding rod cavities of the two lifting oil cylinders through an oil pipe, and the other working oil port of the electric proportional directional valve is connected with the corresponding rodless cavities of the two lifting oil cylinders through an oil pipe.

[0020] Further, the cover body is hinged at the rear end of the chassis, the lifting oil cylinder is located at the rear end of the chassis, the rear end of the chassis is provided with a slot in the middle, the electric proportional directional valve is located at the right end of the chassis, and the oil pipe between the electric proportional directional valve and the lifting oil cylinder at the left end of the chassis crosses the slot, the cover structure further comprises a plurality of pipe clamps, and the pipe clamps are arranged on the chassis and used to clamp the oil pipe.

[0021] Further, the power source is an engine installed on the chassis, the engine extends above the slot, and the oil pipe crossing the slot is located below the engine.

[0022] Further, the cover body is hinged at the rear end of the chassis, the lifting oil cylinder is located at the rear end of the chassis, the rear end of the chassis is provided with a slot in the middle, the lifting oil cylinder has two, the two lifting oil cylinders are located at the left and right ends of the chassis and at the left and right sides of the slot,

[0023] The hydraulic power system comprises a hydraulic oil tank, a power oil pump, a hand pump, and an electric proportional reversing valve, an oil inlet of the hand pump and an oil inlet of the power oil pump are connected with the hydraulic oil tank, an oil outlet of the power oil pump is connected with an oil inlet of the electric proportional reversing valve, one working oil outlet of the hand pump is connected with a first three-way joint on an oil pipe two through an oil pipe one, one working oil outlet of the electric proportional reversing valve is connected with a second three-way joint on the oil pipe two through an oil pipe three, the first three-way joint is connected with the second three-way joint, the second three-way joint is connected with a rod cavity corresponding to the lifting oil cylinder at the left end of the chassis through an oil pipe four, the oil pipe two is connected with a rod cavity corresponding to the lifting oil cylinder at the right end of the chassis through a slot, the other working oil outlet of the hand pump is connected with a third three-way joint on an oil pipe six through an oil pipe five, the other working oil outlet of the electric proportional reversing valve is connected with a fourth three-way joint on the oil pipe six through an oil pipe seven, the third three-way joint is connected with the fourth three-way joint, the fourth three-way joint is connected with a rod cavity corresponding to the lifting oil cylinder at the left end of the chassis through an oil pipe eight, the oil pipe six is connected with a rod cavity corresponding to the lifting oil cylinder at the right end of the chassis through the slot,

[0024] The side and the edge of the slot are provided with pipe clamps for clamping the oil pipe two and the oil pipe six.

[0025] Further, the pipe clamp comprises a cover plate and a supporting plate, the cover plate and the supporting plate are opposite to each other, the bottom of the cover plate is provided with an upper slot, the upper part of the supporting plate is provided with a lower slot, the upper slot and the lower slot form a clamping space, the cover plate and the supporting plate are connected through bolts, and the supporting plate is arranged on the chassis.

[0026] Further, the pipe clamp further comprises a bottom plate and a slide rail, the bottom plate is arranged below the supporting plate, the slide rail is arranged on the chassis, the bottom plate is arranged in the slide rail, the bottom plate, the cover plate and the supporting plate are connected through bolts and the bottom plate and the supporting plate clamp the upper wall of the slide rail.

[0027] Further, adjacent pipe clamps share one slide rail.

[0028] Further, a damping block is arranged on the bottom of the cover body and used for contacting the chassis.

[0029] Further, the cover structure further comprises an engine arranged on the chassis, the engine is connected with the water pump, when the cover body covers the chassis, the cover body covers all or part of the engine and all or part of the water pump.

[0030] Compared with the prior art, the above technical scheme has the following beneficial effects:

[0031] When maintenance or repair of the mobile pump station is needed, the operator can start the power system to extend or retract the telescopic rod. For example, when the telescopic rod is extended, it will push the cover body to flip up, thereby opening the cover body to facilitate access to the components on the chassis. Conversely, when the telescopic rod is retracted, it will pull the cover body to flip down and cover the chassis. This design reduces the need for additional lifting equipment, simplifies the process of opening the cover body, and makes the cover body opening and closing operation simple and fast, improving the efficiency of repair.

[0032] The above content related to the description of the utility model is only a summary of the technical solutions of the present application. In order to enable those skilled in the art to more clearly understand the technical solutions of the present application, and then can be implemented according to the content of the description and the drawings, and in order to let the above-mentioned purpose and other purposes, characteristics and advantages of the present application can be more easily understood, the following is described in combination with the specific embodiments of the present application and the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0033] The drawings are only used to show the principles, implementation methods, applications, characteristics and effects of the specific embodiments of the utility model and other related contents, and cannot be considered as a limitation of the present application.

[0034] Figure 1 is one of the perspective views of the mobile pump station in the present embodiment;

[0035] Figure 2 is a side view of the mobile pump station in the present embodiment;

[0036] Figure 3 is the second perspective view of the mobile pump station in the present embodiment;

[0037] Figure 4 is a perspective view of the engine and power oil pump in the present embodiment;

[0038] Figure 5 is a perspective view of the hand pump in the present embodiment;

[0039] Figure 6 is a perspective view of the hydraulic power system in the present embodiment;

[0040] Figure 7 is a perspective view of the slot in the present embodiment;

[0041] Figure 8 is Figure 3 is an enlarged schematic view of part A in the present embodiment;

[0042] Figure 9 is Figure 6 is an enlarged schematic view of part B in the present embodiment.

[0043] Explanation of reference signs:

[0044] 1, chassis; 11, slot; 12, front wall; 121, operation slot;

[0045] 2, water pump;

[0046] 3, turnover mechanism;

[0047] 31, telescopic rod; 311, lifting oil cylinder; 32, hydraulic oil tank; 321, oil pipe one; 322, oil pipe two; 3221, first three-way joint; 3222, second three-way joint; 323, oil pipe three; 324, oil pipe four; 325, oil pipe five; 326, oil pipe six; 3261, third three-way joint; 3262, fourth three-way joint; 327, oil pipe seven; 328, oil pipe eight; 33, hand pump; 331, handle; 34, power oil pump; 35, electric proportional directional valve; 351, crank handle; 36, pipe clamp; 361, cover plate; 3611, upper notch; 362, supporting plate; 3621, lower notch; 363, bottom plate; 364, slide rail; 3641, upper wall; 365, bolt; 37, controller; 38, remote controller;

[0048] 4, cover body; 41, hinged part;

[0049] 5, damping block;

[0050] 6, engine. DETAILED DESCRIPTION

[0051] To explain the possible application scenarios, technical principles, specific implementation schemes, and the purposes and effects that can be achieved of the present application in detail, the specific embodiments listed below are described in detail in conjunction with the accompanying drawings. The embodiments described in this paper are only used to more clearly illustrate the technical solutions of the present application, and therefore cannot limit the protection scope of the present application.

[0052] In this paper, the term "embodiment" means that the specific features, structures or characteristics described in conjunction with the embodiment can be included in at least one embodiment of the present application. The term "embodiment" appearing at various places in the specification does not necessarily refer to the same embodiment, and does not particularly limit its independence or association with other embodiments. In principle, in this application, as long as there is no technical contradiction or conflict, the technical features mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.

[0053] Unless otherwise defined, the meaning of the technical terms used in this paper is the same as that generally understood by those skilled in the art to which the present application belongs; the use of related terms in this paper is only for the purpose of describing specific embodiments, and is not intended to limit the present application.

[0054] In the description of the present application, the phrase "and / or" is a description of a logical relationship between objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " herein generally represents that the associated objects before and after are a "or" logical relationship.

[0055] In the present application, the terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary and secondary or order relationship between the entities or operations.

[0056] Without more limitations, in the present application, the "includes", "contains", "has" or other similar open expressions used in the sentence are intended to cover non-exclusive inclusion, and these expressions do not exclude the presence of other elements in the process, method or product including the described elements, so that the process, method or product including a series of elements can not only include those limited elements, but also include other elements not explicitly listed, or also include the elements inherent to such process, method or product.

[0057] As the same understanding as in the "Guidelines for Examination", in the present application, the expressions such as "greater than", "less than", "exceed" are understood as not including the number; the expressions such as "above", "below", "within" are understood as including the number. In addition, in the description of the embodiments of the present application, the meaning of "multiple" is more than two (including two), and similar expressions related to "multiple" are also understood in this way, for example, "multiple groups", "multiple times" and the like, unless otherwise explicitly limited.

[0058] In the description of the embodiments of the present application, the spatial-related expressions used, such as "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or the drawings, and are only for the convenience of describing the specific embodiments of the present application or for the reader to understand, and do not indicate or imply that the indicated device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.

[0059] Unless otherwise clearly indicated or limited by the context, the terms "mounting", "connected", "connection", "fixed", "set", and the like used in the description of the embodiments of the application are to be construed broadly and are not limited to the meaning of the terms in the art. For example, the "connection" can be fixed connection, detachable connection, or integral setting; it can be direct connection, or indirect connection through intermediate medium; it can be the relationship of two components combined together, or the relationship of interaction between two components, or the internal communication of two structures. For those skilled in the art, the specific meanings of the above terms in the embodiments of the application can be understood according to the specific circumstances.

[0060] Please refer to Figures 1 to 9 The embodiment provides a cover structure facilitating opening of a mobile pump station, comprising:

[0061] a base plate 1;

[0062] a water pump 2 arranged on the base plate 1;

[0063] a cover body 4 hingedly connected with the base plate 1 and capable of being flipped up and down about a hinge position 41 between the cover body 4 and the base plate 1; and

[0064] a flipping mechanism 3 connected with the cover body 4 and the base plate 1 and used for flipping the cover body 4 up and down about the hinge position.

[0065] In a preferred embodiment, the flipping mechanism 3 comprises a telescopic rod 31 and a power system, one end of the telescopic rod 31 is hingedly connected with the base plate 1, the other end of the telescopic rod 31 is hingedly connected with the cover body 4, and the power system is used for driving telescopic action of the telescopic rod 31 to flip the cover body 4 up and down about the hinge position 41.

[0066] It should be noted that the connection mode of the telescopic rod 31 and the cover body 4 can be diversified, allowing direct connection or indirect connection mode, i.e. through the introduction of transmission components such as link assemblies, to build a linkage bridge between the two, so as to flexibly adjust the direction and size of the force to meet the mechanical requirements of the cover body 4 flipping under different working conditions. Similarly, at the connection end of the telescopic rod 31 and the base plate 1, both direct and indirect connection modes are provided, so as to accurately optimize the overall structure design according to the specific layout of the pump station, the bearing requirements, and the operation convenience and other factors, to ensure stable operation of the system.

[0067] When maintenance or repair of the mobile pump station is required, the operator can start the power system to extend or retract the telescopic rod 31. For example, when the telescopic rod 31 is extended, it will push the cover 4 to flip up, thereby opening the cover 4 to facilitate access to the components on the chassis 1. Conversely, when the telescopic rod 31 is retracted, it will pull the cover 4 to flip down and cover the chassis 1. This design reduces the need for additional lifting equipment, simplifies the opening process of the cover 4, making the opening and closing of the cover 4 quick and easy, and improves the efficiency of the repair.

[0068] Referring to Figures 1 to 3 In this embodiment, the telescopic rod 31 is a lifting cylinder 311, and the power system is a hydraulic power system configured to provide hydraulic power to the lifting cylinder 311 through manual and / or electric control. For manual control, the operator can manually drive the hydraulic power system to provide hydraulic power, such as a hand pump 33 or the like. This method relies on manual operation of a specific mechanical structure to generate the necessary pressure to control the action of the lifting cylinder 311, which is particularly suitable for situations where there is no external power supply. For electric control, the operator can use a remote control 38 or a button to remotely operate the electronic control means, and the controller 37 sends a signal to activate the hydraulic system to complete the flipping action of the cover 4, providing a more convenient operation experience.

[0069] Preferably, the hydraulic power system has both manual and electric control modes for driving the lifting cylinder 311, greatly enhancing the adaptability of the system, allowing it to cope with different use scenarios and emergency needs, and ensuring stable operation of the system and a good user experience.

[0070] In some embodiments, instead of using a hydraulic power system to drive the lifting cylinder to flip the cover, the telescopic rod 31 can be an electric push rod or a gas cylinder, and the flipping power of the cover can be provided by the electric push rod or the gas cylinder.

[0071] Referring to Figure 1 and Figure 2 In this embodiment, the cover structure further includes a shock-absorbing block 5 arranged on the bottom of the cover 4 for contact with the chassis 1. Preferably, a plurality of shock-absorbing blocks 5 are evenly arranged along the bottom of the cover 4. The shock-absorbing block 5 is usually made of elastic material (such as rubber, polyurethane, etc.) to provide good cushioning and shock-absorbing effect. When the cover 4 is closed, the shock-absorbing block 5 first contacts the chassis 1, providing initial cushioning, absorbing impact force, reducing direct impact on the cover 4 and the chassis 1, and preventing the cover 4 and the chassis 1 from being knocked.

[0072] Referring to Figure 4In this embodiment, the cover structure further comprises an engine 6 provided on the base 1, when the cover 4 is placed on the base 1, the cover 4 covers all or part of the engine 6 and all or part of the water pump 2. The cover 4 provides a physical barrier to prevent the external environment (such as branches, dust, rain, sunlight, etc.) from affecting these key components. The cover 4 does not hinder the normal operation of the object, for example, for the water pump 2, the external water suction pipe is necessary for its normal work. Therefore, the water inlet of the water pump 2 needs to be exposed when designing the cover 4 to ensure that the water suction pipe can be connected smoothly and does not affect the working efficiency of the water pump 2.

[0073] Please refer to Figure 4 In this embodiment, the engine 6 not only provides power for the power oil pump 34 of the hydraulic power system, but also can provide power for the water pump 2, that is, such an engine 6 has two output shafts, one of which is connected with the input shaft of the power oil pump 34, and the other of which is connected with the input shaft of the water pump 2. In addition, after the engine 6 drives the power oil pump 34 to supply oil, the power oil pump 34 provides power for the traveling motor of the base 1 through other valve groups, so that the base 1 moves and other hydraulic execution components of the mobile pump station move.

[0074] Hereinafter, several embodiments of the hydraulic power system are described respectively:

[0075] First embodiment of the hydraulic power system

[0076] Please refer to Figure 5 and Figure 6 In this embodiment, the hydraulic power system comprises a hydraulic oil tank 32 and a hand pump 33, the oil outlet of the hydraulic oil tank 32 is connected with the oil inlet of the hand pump 33, and the two working oil outlets of the hand pump 33 are respectively connected with the rod cavity and the rodless cavity of the lifting cylinder 311, and the hand pump 33 is provided on the base 1. It should be noted that the hand pump 33 has two working oil outlets: one of which is set as an oil outlet for outputting oil; the other is a return oil port responsible for recovering oil, and the operation is driven by controlling the handle of the hand pump 33. The hand pump also has a return oil port connected with the oil tank, so that the hydraulic oil can flow back to the oil tank. Among them, the rod cavity refers to the space on the side of the hydraulic cylinder where the piston rod extends, and the rodless cavity refers to the space on the side of the hydraulic cylinder without the piston rod.

[0077] The operator shakes the handle 331, the hand pump 33 sucks and presses the hydraulic oil, forms a hydraulic flow, and delivers the hydraulic oil after being pressurized to the lifting cylinder 311. If the hydraulic oil enters the rodless cavity, it will push the piston rod to extend. If the hydraulic oil enters the rod cavity, it will pull the piston rod to retract. As an embodiment, the piston rod extends, which will push the cover 4 to turn up, thereby opening the cover 4, and the piston rod retracts, which will push the cover 4 to turn down and cover on the base 1.

[0078] Please refer to Figure 1 and Figure 3 In this embodiment, there are two lifting oil cylinders 311, which are located at the left and right ends of the chassis 1. One working oil port of the hand pump 33 is connected to the corresponding rod cavity of the two lifting oil cylinders 311 through an oil pipe, and the other working oil port of the hand pump 33 is connected to the corresponding rodless cavity of the two lifting oil cylinders 311 through an oil pipe. The two lifting oil cylinders 311 are symmetrically distributed at the left and right ends of the chassis 1, which ensures uniform distribution of force when the cover body 4 is turned over, and avoids the problem of shaking or instability caused by uneven force on one side.

[0079] Please refer to Figures 1 to 5 In this embodiment, the cover body 4 is hinged at the rear end of the chassis 1, and the lifting oil cylinder 311 is located at the rear end of the chassis 1. The rear end of the chassis 1 has a slot 11 in the middle, and the two lifting oil cylinders 311 are located on the left and right sides of the slot 11. The hand pump 33 is arranged at the front right end of the chassis 1, and the oil pipe between the hand pump 33 and the lifting oil cylinder 311 at the left end of the chassis 1 crosses the slot. The outer cover structure further includes a plurality of pipe clamps arranged on the chassis for clamping the oil pipe. Since the components in the hydraulic power system are a distance apart, the mobile pump station may encounter various complex environments and vibration conditions when working. The unsecured oil pipe is prone to friction or collision with other components, causing damage. The use of pipe clamps 36 to securely fix the oil pipe on the chassis 1 reduces this risk and makes the oil pipe layout more orderly.

[0080] Since the water pump 2 is usually installed at the front end of the chassis 1, turning the cover body 4 upward exposes the water pump 2 located in the front, facilitating the maintenance and assembly of the water pump 2. The hinge point of the cover body 4 is located at the rear end of the chassis 1, close to the lifting oil cylinder 311. The design of the cover body 4 opening from back to front can effectively protect other important components at the rear end of the chassis 1, such as the engine 6.

[0081] The upper and lower through slots 11 in the middle of the rear end of the chassis 1 not only provide a wiring channel for the oil pipe, but also provide a good heat dissipation path for the key equipment installed at this position, such as the engine 6 and the hydraulic oil pump. Through natural convection or forced ventilation, heat can be quickly dissipated from the slot 11, keeping the working temperature of the equipment within a safe range and prolonging the service life of the equipment.

[0082] It should be noted that the oil inlet of the hand pump 33 is also connected to the hydraulic oil tank 32 through an oil pipe. Among the several oil pipes, one or more oil pipes can be selected for fixation using pipe clamps 36 according to actual needs, and priority is given to fixing longer oil pipes. For example, in Figure 3 、 Figure 6In the design shown, since the hand pump 33 and the lifting oil cylinder 311 are respectively located at the front and rear ends of the chassis 1, the two relatively long oil pipes between the hand pump 33 and the lifting oil cylinder 311 are firmly clamped and fixed by the pipe clamp 36, which ensures that they will not be displaced or damaged in a high-pressure environment, thereby enhancing the stability and safety of the system, while the hydraulic oil tank 32 is located in the middle of the chassis 1, and the length of the oil pipe between it and the hand pump 33 is relatively short, so it can be fixed without the pipe clamp 36.

[0083] In this embodiment, the oil pipes in the hydraulic power system preferably use seamless steel pipes. This material selection not only improves the pressure resistance and durability of the system, but also facilitates assembly with the pipe clamp 36.

[0084] Please refer to Figure 3 and Figure 5 In this embodiment, the front end of the chassis 1 has a front wall 12, the hand pump 33 is located behind the front wall 12, the front wall 12 has an operating slot 121 corresponding to the position of the hand pump 33, and the handle 331 of the hand pump 33 is located at the front end of the hand pump 33 and opposite the operating slot 121. The front wall 12 serves as a physical barrier to effectively protect the hand pump 33 behind it, and also makes the mobile pump station more aesthetically pleasing. The hand pump 33 is in a relatively concealed but easily accessible position, and the front wall 12 has an operating slot 121 corresponding to the position of the hand pump 33, ensuring that the user can directly operate the handle 331 of the hand pump 33 through the slot.

[0085] Please refer to Figure 8 In this embodiment, the pipe clamp 36 includes a cover plate 361 and a supporting plate 362, the cover plate 361 and the supporting plate 362 are opposite to each other, the cover plate 361 is located above the supporting plate 362, the top of the cover plate 361 has an upper slot 3611, and the top of the supporting plate 362 has a lower slot 3621, the upper slot 3611 and the lower slot 3621 form a clamping space to clamp the oil pipe, the cover plate 361 and the supporting plate 362 are connected by bolts, and the supporting plate 362 is arranged on the chassis 1. The cover plate 361 and the supporting plate 362 are provided with holes matched with the bolts, the bolts make the pipe clamp 36 easy to install and disassemble, facilitating technicians to carry out daily inspection and maintenance, and reducing complex disassembly steps. Figure 8 As shown, the upper slot 3611 and the lower slot 3621 are both semicircular slots, and together they form a circular slot to clamp and fix the oil pipe, ensuring that the oil pipe will not be displaced in a high-pressure environment. The cover plate 361 can be removed from the supporting plate 362 to move the oil pipe.

[0086] In the embodiment, the pipe clamp 36 further comprises a bottom plate 363 and a slide rail 364, the bottom plate 363 is located below the supporting plate 362, the slide rail 364 is provided on the bottom plate 1, the bottom plate 363 is arranged in the slide rail, and the bottom plate 363, the cover plate 361 and the supporting plate 362 are connected through the bolts 365. The bottom plate 363 can slide to a preset position in the slide rail, so as to facilitate adjustment of the position and direction of the oil pipe according to actual needs. After the oil pipe is fixed, the bottom plate 363 can be stationary in the slide rail. Preferably, the bottom plate 363 and the supporting plate 362 can be clamped (clamped) to the upper wall 3641 of the slide rail through tightening of the bolts 365, so as to maintain stability of the bottom plate 363, the cover plate 361 and the supporting plate 362 on the slide rail. In some embodiments, a limit structure that can be inserted can be arranged in the slide rail to limit the bottom plate 363.

[0087] In the embodiment, a plurality of adjacent pipe clamps 36 share one slide rail 364, Figure 8 It is shown that the oil pipe one 321 and the oil pipe five 325 are respectively fixed through one pipe clamp 36, and the two pipe clamps 36 share the slide rail 364.

[0088] Second embodiment of the hydraulic power system

[0089] Please refer to Figure 1 , Figure 3 , Figure 4 and Figure 6 In the embodiment, the hydraulic power system comprises a hydraulic oil tank 32, a power oil pump 34, an electric proportional directional valve 35, a controller 37 and a remote controller 38, an oil outlet of the hydraulic oil tank 32 is connected with an oil inlet of the power oil pump 34, the power oil pump 34 is used to be connected with a power source, an oil outlet of the power oil pump 34 is connected with an oil inlet of the electric proportional directional valve 35, two working oil ports of the electric proportional directional valve 35 are respectively connected with a rod cavity and a rodless cavity of the lifting oil cylinder 311, the controller 37 is connected with an electromagnet of the electric proportional directional valve 35, and the remote controller 38 is connected with the controller 37.

[0090] The power source can be the engine 6, which is in transmission connection with an output shaft of the power oil pump 34, so as to drive the power oil pump 34 to pump oil. Alternatively, in other embodiments, the power oil pump 34 is a hydraulic oil driven pump, and the power source can be an external hydraulic station to supply oil for the power oil pump 34.

[0091] The controller 37 is responsible for receiving operation instructions from the remote controller 38 or other input components (such as an electric control box), and processing according to a preset program or logic. The controller 37 converts the received instructions into electric signals through an internal circuit, and the electric signals are used to drive the electric proportional directional valve 35. The electric proportional directional valve 35 can proportionally change the position of a valve core according to the size of the input current, so that the flow and direction of the hydraulic oil can be continuously adjusted, to ensure smoothness and accuracy of the action of the cover body 4.

[0092] The remote controller 38 is connected with the controller 37 through wireless communication technology, realizing the ability to remotely control the hydraulic power system. The remote controller 38 includes a transmitter and a receiver. The transmitter is the part directly operated by the user, usually in the form of a handle, equipped with buttons, touch screens or other input components, for receiving the user's operation instructions. The receiver is installed on the mobile pump station and can communicate with the controller 37 through a wired connection. It is built-in with a wireless receiving module that can capture radio wave signals from the transmitter and convert them into electrical signals.

[0093] Please refer to Figure 6 In this embodiment, the electric proportional directional valve 35 is a three-position electric proportional directional valve 35 with the middle position being off. In this embodiment, the electric proportional directional valve 35 is equipped with a handle 351, through which the spool of the electric proportional directional valve 35 can be switched to control the oil outlet direction. The electric proportional directional valve 35 is integrated with a mechanical handle 351. By rotating or pushing the handle 351, the user can change the position of the spool to adjust the flow path of the hydraulic oil, realizing the extension or retraction of the lifting cylinder 311. The dual mode of electric control and manual operation provides additional safety for the system. If there is a failure in the electric control, the operator can immediately take action through the manual handle 351 to avoid accidents.

[0094] In this embodiment, one working oil port of the electric proportional directional valve 35 is connected through an oil pipe between the corresponding rod cavities of the two lifting cylinders 311, and the other working oil port of the electric proportional directional valve 35 is connected through an oil pipe between the corresponding rodless cavities of the two lifting cylinders 311. The spool of the electric proportional directional valve 35 is controlled by the electromagnetic valve to switch the corresponding working oil port. One of the two working oil ports of the electric proportional directional valve 35 serves as the oil outlet, and the other working oil port serves as the oil return.

[0095] Please refer to Figures 1 to 4 , Figure 7 In this embodiment, the cover 4 is hinged to the rear end of the chassis 1, the lifting cylinders 311 are located at the rear end of the chassis 1, the rear end of the chassis 1 has a through slot 11 in the middle, there are two lifting cylinders 311 on the left and right ends of the chassis 1 and on the left and right sides of the slot 11, the electric proportional directional valve 35 is located at the right end of the chassis 1, and the oil pipe between the electric proportional directional valve 35 and the lifting cylinder 311 at the left end of the chassis 1 passes through the slot 11. Pipe clamps 36 can be provided on the side wall or edge of the slot 11 to clamp the oil pipe between the electric proportional directional valve 35 and the lifting cylinder 311 at the left end of the chassis 1. The cover structure also includes a plurality of pipe clamps 36 arranged on the chassis 1 to clamp the oil pipe.

[0096] Please refer to Figure 8It is worth mentioning that the pipe clamp 36 structure of the second embodiment can refer to the pipe clamp 36 structure of the first embodiment. In addition, in the second embodiment, one or more oil pipes can be fixed by the pipe clamp 36 according to actual needs, and the oil pipes with longer length are preferred to be fixed. The electric proportional directional valve 35 is close to the lifting oil cylinder 311 on the same side, and the distance between them is short, so the pipe clamp 36 is not needed to be arranged. The electric proportional valve is far away from the lifting oil cylinder 311 on the opposite side, and the distance between them is long, so the pipe clamp 36 is arranged to fix the oil pipes between them.

[0097] Please refer to Figure 4 In the embodiment, the power source is the engine 6 installed on the chassis 1, and the engine 6 is located above the slot 11. The oil pipe between the electric proportional directional valve 35 and the lifting oil cylinder 311 located at the left end of the chassis 1 passes through the slot 11 below the engine 6. The upper and lower through slots 11 in the middle of the rear end of the chassis 1 provide a wiring channel for the oil pipe, and the oil pipe passes through the slot 11 below the engine 6. This wiring method not only reduces the risk of the oil pipe being exposed, but also avoids the interference between the oil pipe and other components, thereby improving the reliability of the system. The slot 11 can provide a good heat dissipation path for the key equipment (such as the engine 6 and the hydraulic oil pump) installed in this position. Through natural convection or forced ventilation, heat can be quickly dissipated from the slot 11, so that the working temperature of the equipment is kept within a safe range, and the service life of the equipment is prolonged.

[0098] Third embodiment of the hydraulic power system

[0099] Please refer to Figure 6 In the embodiment, the system can be equipped with the hand pump 33 in the first embodiment and the power oil pump 34, the electric proportional directional valve 35 and the pipe clamp 36 in the second embodiment at the same time, and the two share the same hydraulic oil tank 32. This design not only improves the versatility and flexibility of the system, but also optimizes the space utilization and cost-effectiveness.

[0100] Specifically, please refer to Figure 6 , Figure 7 , Figure 8 and Figure 9, the hydraulic power system comprises a hydraulic oil tank 32, a power oil pump 34, a hand pump 33 and an electric proportional directional valve 35, the oil inlet of the hand pump 33 and the oil inlet of the power oil pump 34 are connected with the oil outlet of the hydraulic oil tank 32 respectively, one working oil port of the hand pump 33 is connected to the first three-way joint 3221 on the oil pipe two 322 through the oil pipe one 321, one working oil port of the electric proportional directional valve 35 is connected to the second three-way joint 3222 on the oil pipe two 322 through the oil pipe three 323, the first three-way joint 3221 is connected with the second three-way joint 3222, the second three-way joint 3222 is connected with the rod cavity corresponding to the lifting oil cylinder 311 at the left end of the chassis 1 through the oil pipe four 324, the oil pipe two 322 crosses the slot 11 and is connected with the rod cavity corresponding to the lifting oil cylinder 311 at the right end of the chassis 1, the other working oil port of the hand pump 33 is connected to the third three-way joint 3261 on the oil pipe six 326 through the oil pipe five 325, the other working oil port of the electric proportional directional valve 35 is connected to the fourth three-way joint 3262 on the oil pipe six 326 through the oil pipe seven 327, the third three-way joint 3261 is connected with the fourth three-way joint 3262, the fourth three-way joint 3262 is connected with the rod cavity corresponding to the lifting oil cylinder 311 at the left end of the chassis 1 through the oil pipe eight 328, the oil pipe six 326 crosses the slot 11 and is connected with the rod cavity corresponding to the lifting oil cylinder 311 at the right end of the chassis 1, preferably, the side and the edge of the slot are provided with pipe clamps for clamping the oil pipe two 322 and the oil pipe six 326, thereby reasonably utilizing the space, so that the oil pipe layout is more reasonable and orderly.

[0101] The design of the first, second, third and fourth three-way joints enables the hydraulic oil of the hand pump and the electric proportional directional valve to be effectively combined and flow to different chambers of the lifting oil cylinder respectively, ensuring the flexibility and reliability of the hydraulic system. The optimization of the oil pipe wiring reduces the influence of external factors on the oil pipe and improves the stability of the system. Among them, the first three-way joint 3221 has three ports, of which the first port can be screwed on the oil pipe two 322, the second port can be screwed on the second three-way joint 3222, and the third port can be screwed on the oil pipe one 321. The second three-way joint 3222 also has three ports, of which the first port has been screwed with the first three-way joint 3221, the second port can be screwed on the oil pipe three 323, and the third port can be selected on the oil pipe four 324. Similarly, the structure of the third three-way joint and the fourth three-way joint refers to the structure of the first three-way joint and the second three-way joint.

[0102] Please refer to Figure 7As an embodiment, when the oil pipes two 322 and six 326 cross the slot 11, specifically, the oil pipes two 322 and six 326 extend vertically downward, extend along the left side wall of the slot 11 for a distance, are fixed by the pipe clamp 36 on the left side wall of the slot 11, are bent to extend horizontally to the right side wall of the slot 11, extend along the right side wall of the slot 11 upward to the lifting oil pipe of the side, are fixed by the pipe clamp 36 on the right side edge of the slot 11, and extend downward in the slot 11 to provide a space for the engine to avoid, and after avoiding, facilitate heat dissipation of the hydraulic oil pipe.

[0103] Please refer to Figure 6 It should be noted that in the first embodiment, one working oil port of the hand pump 33 is connected to the rod cavity corresponding to the two lifting oil cylinders 311 through an oil pipe, and the oil pipe herein can correspond to the oil pipes one, two and four in the third embodiment. Another working oil port of the hand pump 33 is connected to the rodless cavity corresponding to the two lifting oil cylinders 311 through an oil pipe, and the oil pipe herein can correspond to the oil pipes five, six and eight in the third embodiment. One working oil port of the electric proportional directional valve 35 in the second embodiment is connected to the rod cavity corresponding to the two lifting oil cylinders 311 through an oil pipe, and the oil pipe herein can correspond to the oil pipes two, three and four in the third embodiment. Another working oil port of the electric proportional directional valve 35 in the second embodiment is connected to the rodless cavity corresponding to the two lifting oil cylinders 311 through an oil pipe, and the oil pipe herein can correspond to the oil pipes six, seven and eight in the third embodiment.

[0104] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of the present application, the patent protection scope of the present application should not be limited. Any technical solution obtained by replacing or modifying the equivalent structure or equivalent process based on the essential concept of the present application, using the content described in the specification and drawings of the present application, and directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, etc., are all included in the patent protection scope of the present application.

Claims

1. A mobile pump station cover structure that is easily opened, characterized by, The utility model relates to a cover structure of a water pump, comprising: a chassis; a water pump arranged on the chassis; a cover body hinged to the chassis and capable of being flipped up and down about the hinge position between the cover body and the chassis; and a flipping mechanism connected to the cover body and the chassis and used for flipping the cover body up and down about the hinge position. The flipping mechanism comprises a telescopic rod and a power system, one end of the telescopic rod is hinged to the chassis, the other end of the telescopic rod is hinged to the cover body, and the power system is used for driving the telescopic rod to extend and retract so as to flip the cover body up and down about the hinge position.

2. The mobile pump skid easily opened cover structure of claim 1, wherein, The telescopic rod is a lifting cylinder, and the power system is a hydraulic power system configured to provide hydraulic power for the lifting cylinder through manual and / or electric control. The hydraulic power system comprises a hydraulic oil tank and a hand pump, the oil outlet of the hydraulic oil tank is connected to the oil inlet of the hand pump, two working oil outlets of the hand pump are respectively connected to the rod cavity and the rodless cavity of the lifting cylinder, and the hand pump is arranged on the chassis.

3. The enclosure structure of claim 2, wherein, The lifting cylinder has two ends, and the two lifting cylinders are located at the left and right ends of the chassis, one working oil outlet of the hand pump is connected to the rod cavities of the two lifting cylinders through an oil pipe, and the other working oil outlet of the hand pump is connected to the rodless cavities of the two lifting cylinders through an oil pipe.

4. The enclosure structure of claim 3, wherein, The cover body is hinged to the rear end of the chassis, the lifting cylinders are located at the rear end of the chassis, the rear end of the chassis has a slot in the middle, the two lifting cylinders are located at the left and right sides of the slot, the hand pump is arranged at the front right end of the chassis, and the oil pipe between the hand pump and the lifting cylinder at the left end of the chassis crosses the slot.

5. The enclosure structure of claim 4, wherein, The front end of the chassis has a front wall, the hand pump is located behind the front wall, the front wall has an operation slot corresponding to the position of the hand pump, and the handle of the hand pump is directly opposite the operation slot.

6. The enclosure structure of claim 3, wherein The hydraulic power system comprises a hydraulic oil tank, a power oil pump, an electric proportional directional valve, a controller and a remote controller, the oil outlet of the hydraulic oil tank is connected to the oil inlet of the power oil pump, the power oil pump is used for being connected to a power source, the oil outlet of the power oil pump is connected to the oil inlet of the electric proportional directional valve, two working oil outlets of the electric proportional directional valve are respectively connected to the rod cavities and the rodless cavities of the lifting cylinders, the controller is connected to the electromagnet of the electric proportional directional valve, and the remote controller is connected to the controller.

7. A cover structure according to any one of claims 2-6, characterized in that The electric proportional directional valve is provided with a handle, the handle can be used to switch the spool of the electric proportional directional valve and control the oil outlet direction.

8. The enclosure structure of claim 7, wherein, The lifting cylinder has two ends, and the two lifting cylinders are located at the left and right ends of the chassis, one working oil outlet of the electric proportional directional valve is connected to the rod cavities of the two lifting cylinders through an oil pipe, and the other working oil outlet of the electric proportional directional valve is connected to the rodless cavities of the two lifting cylinders through an oil pipe.

9. The enclosure structure of claim 7, wherein, ​ 10. The enclosure structure of claim 9, wherein, The cover body is hinged at the rear end of the chassis, the lifting oil cylinder is located at the rear end of the chassis, the middle part of the rear end of the chassis has a slot, the electric proportional directional valve is located at the right end of the chassis, and the oil pipe between the electric proportional directional valve and the lifting oil cylinder at the left end of the chassis crosses the slot, and the outer cover structure further comprises a plurality of pipe clamps arranged on the chassis for clamping the oil pipe.

11. The enclosure structure of claim 10, wherein, The power source is an engine mounted on the chassis, the engine extends above the slot, and the oil pipe crossing the slot is located below the engine.

12. The enclosure structure of claim 2, wherein, The cover body is hinged at the rear end of the chassis, the lifting oil cylinder is located at the rear end of the chassis, the middle part of the rear end of the chassis has a slot, the lifting oil cylinder has two, and the two lifting oil cylinders are located at the left and right ends of the chassis and on the left and right sides of the slot, The hydraulic power system comprises a hydraulic oil tank, a power oil pump, a hand pump and an electric proportional directional valve, the oil inlet of the hand pump and the oil inlet of the power oil pump are connected with the hydraulic oil tank respectively, the oil outlet of the power oil pump is connected with the oil inlet of the electric proportional directional valve, one working oil port of the hand pump is connected to the first three-way joint on the oil pipe two through the oil pipe one, one working oil port of the electric proportional directional valve is connected to the second three-way joint on the oil pipe two through the oil pipe three, the first three-way joint is connected with the second three-way joint, the second three-way joint is connected with the rod cavity corresponding to the lifting oil cylinder at the left end of the chassis through the oil pipe four, the oil pipe two crosses the slot and is connected with the rod cavity corresponding to the lifting oil cylinder at the right end of the chassis, the other working oil port of the hand pump is connected to the third three-way joint on the oil pipe six through the oil pipe five, the other working oil port of the electric proportional directional valve is connected to the fourth three-way joint on the oil pipe six through the oil pipe seven, the third three-way joint is connected with the fourth three-way joint, the fourth three-way joint is connected with the rod cavity corresponding to the lifting oil cylinder at the left end of the chassis through the oil pipe eight, and the oil pipe six crosses the slot and is connected with the rod cavity corresponding to the lifting oil cylinder at the right end of the chassis. The side edges and edges of the slot are provided with pipe clamps for clamping the oil pipe two and the oil pipe six.

13. The enclosure structure of claim 5 or 10 or 12, wherein, The pipe clamp comprises a cover plate and a supporting plate, the cover plate and the supporting plate are opposite to each other, the bottom of the cover plate has an upper slot, the upper part of the supporting plate has a lower slot, the upper slot and the lower slot form a clamping space, the cover plate and the supporting plate are connected by bolts, and the supporting plate is arranged on the chassis.

14. The enclosure structure of claim 13, wherein, The pipe clamp further comprises a bottom plate and a sliding rail, the bottom plate is located below the supporting plate, the sliding rail is arranged on the chassis, the bottom plate is arranged in the sliding rail, and the bottom plate, the cover plate and the supporting plate are connected by bolts and allow the bottom plate and the supporting plate to clamp the upper wall of the sliding rail.

15. The enclosure structure of claim 14, wherein, Adjacent pipe clamps share one sliding rail.

16. The enclosure structure of claim 1, wherein, Further comprising a damping block arranged on the bottom of the cover body for contacting the chassis.

17. The enclosure structure of claim 1, wherein, The cover structure further comprises an engine arranged on the base plate, the engine being connected with the water pump, when the cover body is arranged on the base plate, the cover body covers all or part of the engine and covers all or part of the water pump.

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