Discharging structure for smelting high manganese steel
By designing the discharge structure of the tipping and melting components, and utilizing a motor-driven gear transmission system, the automated tipping and heating melting of high manganese steel is achieved, solving the problem of unsafe high manganese steel melting operations and improving operational safety and efficiency.
Patent Information
- Application Number
- CN202422962839.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In existing technologies, after the high-manganese steel is smelted, workers need to use tongs to hold the inner liner and tilt it, which is cumbersome and unsafe.
A discharge structure including a tipping component and a melting component was designed. The high-manganese steel is tipped and tilted using a motor-driven gear and rack transmission system, and automated melting is achieved through heating coils, reducing manual contact.
The automated pouring and heating smelting of high-manganese steel has been achieved, reducing the contact between workers and the hot high-manganese steel and improving operational safety and efficiency.
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Figure CN223564727U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to high manganese steel technical field, concretely relates to a discharge structure of smelting high manganese steel. BACKGROUND
[0002] High manganese steel refers to alloy steel containing more than 10% manganese. After solid solution treatment, high manganese steel still has a small amount of undissolved carbide. When the amount is small and meets the inspection standard, it can still be used. High manganese steel is a kind of wear-resistant steel specially used for heavy industry, and its application fields include quarrying, mining, excavation, coal industry, casting and steel industry.
[0003] However, in the prior art, when high manganese steel is reused, the high manganese steel is smelted, but after smelting is completed, the staff needs to hold the tongs to clamp the inner container to pour out the smelted high manganese steel, which is troublesome and unsafe. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of discharge structures of smelting high manganese steel, can pour out the high manganese steel of smelting, reduce staff and hot high manganese steel contact and approach, prevent scalding The advantage of, to solve the problem raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of discharge structure of smelting high manganese steel, including installation component, overturning subassembly and smelting component, the overturning subassembly is set on installation component for overturning and pouring out smelted liquid, the smelting component is set in installation component for placing material and heating smelting, the overturning subassembly includes two connecting columns, cylinder, gear one, installation box, rotating column, gear two and motor, two the connecting column is all set on installation component, the cylinder is fixedly installed on the one end of corresponding connecting column, the gear one is fixedly installed on one end of cylinder, the installation box is set on installation component, the rotating column is rotatably installed on installation box, the gear two is fixedly installed on one end of rotating column, the gear one and gear two are engaged with each other, the motor is fixedly installed on the one side outer wall of installation box, the output shaft of motor is fixedly connected with one end of rotating column, the installation component includes installation box, flap and support frame, the flap is hingedly installed on the one side outer wall of installation box, the support frame is set on the periphery of installation box, two the cylinder is fixedly connected with installation box, two the cylinder is rotatably connected with support frame, the overturning subassembly still includes docking plate and discharge guide plate, the docking plate is set on installation component, the discharge guide plate is set on installation component, the docking plate is fixedly installed on the bottom inner wall of flap, the discharge guide plate is fixedly installed on the top of flap.
[0006] Further, the top of the cover is provided with a semicircular opening, which is matched with the butt plate and the material discharging guide plate.
[0007] Further, the smelting assembly comprises a placing barrel, a heating coil, a mounting ring, two connecting plates and an inner container, the placing barrel is fixedly installed on the inner wall of the bottom of the mounting box, the heating coil is fixedly installed on the inner wall of the placing barrel, the mounting ring is fixedly installed on the top of the placing barrel, the two connecting plates are fixedly installed on the mounting ring, and the two connecting plates are fixedly connected with the placing barrel, and the inner container is arranged in the placing barrel.
[0008] Further, the inner container is provided with a buckling cover, and the buckling cover is connected with the inner wall of the mounting box through fasteners.
[0009] Further, the outer wall of the inner container is provided with a duckbill slot.
[0010] As the above-mentioned technology is adopted, the beneficial effects of the present application are as follows:
[0011] The utility model discloses a smelting high manganese steel's discharge structure, including mounting box, cover, placing barrel, heating coil, mounting ring, two connecting plates and inner container, the cover is fixedly installed on the top of the mounting box, and the placing barrel is fixedly installed on the bottom of the mounting box.
[0012] The utility model discloses a smelting high manganese steel's discharge structure, including mounting box, cover, placing barrel, heating coil, mounting ring, two connecting plates and inner container, the cover is fixedly installed on the top of the mounting box, and the placing barrel is fixedly installed on the bottom of the mounting box. ACCURATE DRAWINGS
[0013] Figure 1 It is the whole structure schematic diagram of smelting high manganese steel's discharge structure of the utility model;
[0014] Figure 2 It is the left view cross section structure schematic diagram of smelting high manganese steel's discharge structure of the utility model;
[0015] Figure 3 It is the main view cross section structure schematic diagram of smelting high manganese steel's discharge structure of the utility model;
[0016] Figure 4 It is the right view cross section structure schematic diagram of smelting high manganese steel's discharge structure of the utility model.
[0017] In the figure: 1, mounting assembly; 101, mounting box; 102, flip cover; 103, support frame; 2, overturning assembly; 201, connecting column; 202, cylinder; 203, gear one; 204, mounting box; 205, rotating column; 206, gear two; 207, motor; 208, butt joint plate; 209, discharging guide plate; 3, smelting assembly; 301, placing barrel; 302, heating coil; 303, mounting ring; 304, connecting plate; 305, inner container; 4, buckling cover. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only to represent selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0019] The present application provides Figures 1-4The utility model discloses a smelting high manganese steel's discharge structure, including installation component 1, overturning component 2 and smelting component 3, overturning component 2 sets up on installation component 1 for overturning and dumping to discharge smelting liquid, smelting component 3 sets up in installation component 1 for placing material and heating smelting, overturning component 2 includes two connecting columns 201, cylinder 202, gear one 203, installation box 204, rotating column 205, gear two 206 and motor 207, two connecting columns 201 all set up on installation component 1, cylinder 202 is fixedly installed on the one end of corresponding connecting column 201, gear one 203 is fixedly installed on one end of cylinder 202, installation box 204 sets up on installation component 1, rotating column 205 is rotatably installed on installation box 204, gear two 206 is fixedly installed on one end of rotating column 205, gear one 203 and gear two 206 are engaged with each other, motor 207 is fixedly installed on one side outer wall of installation box 204, the output shaft of motor 207 is fixedly connected with one end of rotating column 205, installation component 1 includes installation box 101, flap 102 and support frame 103, flap 102 is hingedly installed on one side outer wall of installation box 101, support frame 103 sets up on the periphery of installation box 101, two cylinder 202 are fixedly connected with installation box 101, two cylinder 202 are rotatably connected with support frame 103, overturning component 2 still includes docking plate 208 and discharge guide plate 209, docking plate 208 sets up on installation component 1, discharge guide plate 209 sets up on installation component 1, docking plate 208 is fixedly installed on the bottom inner wall of flap 102, discharge guide plate 209 is fixedly installed on the top of flap 102, more specifically, start motor 207, motor 207 drives rotating column 205 to rotate, rotating column 205 drives gear two 206 to rotate, gear two 206 is engaged with gear one 203 and is driven, gear one 203 drives cylinder 202 to rotate, cylinder 202 drives connecting column 201 connected with cylinder 202 to rotate, connecting column 201 drives installation component 1 to overturn and dump smelting high manganese steel, smelting high manganese steel flows to docking plate 208, smelting high manganese flows to discharge guide plate 209 and dumps smelting high manganese outside installation box 101, and smelting high manganese steel is guided and discharged, smelting high manganese steel is dumped and discharged, reduces the contact and close of staff and high manganese steel, prevents scalding.
[0020] In addition, the top of the flap 102 is provided with a semicircular opening, which is adapted to the docking plate 208 and the discharge guide plate 209.
[0021] As Figure 1As shown, in some embodiments, the smelting assembly 3 comprises a placing barrel 301, a heating coil 302, a mounting ring 303, two connecting plates 304 and an inner container 305, the placing barrel 301 is fixedly installed on the inner wall of the bottom of the mounting box 101, the heating coil 302 is fixedly installed on the inner wall of the placing barrel 301, the mounting ring 303 is fixedly installed on the top of the placing barrel 301, the two connecting plates 304 are both fixedly installed on the mounting ring 303, the two connecting plates 304 are both fixedly connected with the placing barrel 301, and the inner container 305 is arranged in the placing barrel 301. More specifically, open the mounting box 101 by turning over the cover 102, put the inner container 305 into the placing barrel 301, make the inner container 305 fit the mounting ring 303 and be at the center of the placing barrel 301, put the high manganese steel to be smelted into the inner container 305, close the mounting box 101 by turning over the cover 102, connect the external power supply, the heating coil 302 receives power to heat, the heating coil 302 heats and smelts the high manganese steel in the inner container 305, and the high manganese steel is heated and smelted for recycling.
[0022] In addition, the inner container 305 is provided with a buckling cover 4 which is connected with the inner wall of the mounting box 101 by fasteners.
[0023] In some embodiments, the outer wall of the inner container 305 is provided with a duckbill notch.
[0024] Working principle:
[0025] Step one: placing smelting, open the mounting box 101 by turning over the cover 102, put the inner container 305 into the placing barrel 301, make the inner container 305 fit the mounting ring 303 and be at the center of the placing barrel 301, put the high manganese steel to be smelted into the inner container 305, put the buckling cover 4 on the inner container 305, fix the buckling cover 4 in the mounting box 101 by fasteners, close the mounting box 101 by turning over the cover 102, connect the external power supply, the heating coil 302 receives power to heat, the heating coil 302 heats and smelts the high manganese steel in the inner container 305, and the placing smelting is completed.
[0026] Step two: turning over and pouring, start the motor 207, the motor 207 drives the rotating column 205 to rotate, the rotating column 205 drives the gear two 206 to rotate, the gear two 206 meshes with the gear one 203 to drive the gear one 203 to rotate, the gear one 203 drives the cylinder 202 to rotate, the cylinder 202 drives the connecting column 201 connected with the cylinder 202 to rotate, the connecting column 201 drives the mounting box 101 to turn over and pour between the support frames 103, the mounting box 101 drives the inner container 305 inside to turn over together, the inner container 305 turns over to pour out the smelted high manganese steel, the smelted high manganese steel flows to the butt joint plate 208 through the duckbill notch of the inner container 305, the smelted high manganese steel passes through the semicircular opening to flow to the discharge guide plate 209 and is poured out of the mounting box 101, and the turning over and pouring is completed.
[0027] The above merely provides the preferred embodiments of the present application, and the protection scope of the present application is not limited thereto, and any skilled in the art, within the technical scope disclosed by the present application, can make equivalent replacements or changes to the technical scheme and the inventive concept of the present application, and all should be covered within the protection scope of the present application.
[0028] It should be noted that, in this text, relational terms such as first and second and the like are used merely to differentiate one entity or action from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or actions. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device.
Claims
1. A tapping arrangement for smelting high manganese steel, characterized in that: The utility model provides a melting device, including installation component, overturning component and melting component, the overturning component sets up on installation component for overturning and dumping to discharge molten liquid, the melting component sets up in installation component for placing material to heat and melt, the overturning component includes two connecting columns, cylinder, gear one, installation box, rotating column, gear two and motor, two connecting columns all set up on installation component, cylinder is fixedly installed on one end of corresponding connecting column, gear one is fixedly installed on one end of cylinder, installation box sets up on installation component, rotating column rotates and installs on installation box, gear two is fixedly installed on one end of rotating column, gear one and gear two are mutually engaged, motor is fixedly installed on one side outer wall of installation box, the output shaft of motor is fixedly connected with one end of rotating column, installation component includes installation box, flap and support frame, the flap is hingedly installed on one side outer wall of installation box, support frame sets up in the periphery of installation box, two cylinders are fixedly connected with installation box, two cylinders are rotatably connected with support frame, the overturning component still includes docking plate and material discharging guide plate, docking plate sets up on installation component, material discharging guide plate sets up on installation component, docking plate is fixedly installed on the bottom inner wall of flap, material discharging guide plate is fixedly installed on the top of flap.
2. The discharge structure for smelting high manganese steel according to claim 1, characterized in that: The top of the flap is provided with a semicircular opening, which is matched with the docking plate and the material discharging guide plate.
3. The discharge structure for smelting manganese steel according to claim 1, characterized in that: The melting component includes a placing barrel, a heating coil, a mounting ring, two connecting plates, and an inner container. The placing barrel is fixedly installed on the bottom inner wall of the installation box. The heating coil is fixedly installed on the inner wall of the placing barrel. The mounting ring is fixedly installed on the top of the placing barrel. The two connecting plates are fixedly installed on the mounting ring. The two connecting plates are fixedly connected with the placing barrel. The inner container is arranged in the placing barrel.
4. The tapping arrangement for smelting manganese steel according to claim 3, characterised in that: A buckling cover is arranged on the outer wall of the inner container and connected with the inner wall of the installation box through fasteners.
5. The discharge structure for smelting manganese steel according to claim 3, characterized in that: A duckbill slot is arranged on the outer wall of the inner container.