Track moving type sampler

The design of the track-mounted sampling machine solves the problem of low testing efficiency of large transport vehicles, enabling the sampling tube to be tested at any position in the horizontal plane, thus improving testing efficiency and stability.

CN223565292UActive Publication Date: 2025-11-18XUZHOU GONGRUI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422016010.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-11-18
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

Existing sampling machines are not efficient at sampling and testing large transport vehicles, requiring the vehicles to be moved multiple times, which reduces the testing speed.

Method used

The track-mounted sampling machine uses a combination of a swing arm mechanism and a walking mechanism to allow sampling at any position of the sampling tube in the horizontal plane, and a sliding and rotating mechanism to ensure that the sampling tube is always vertical, thus expanding the working range.

Benefits of technology

This improves the efficiency of inspecting large transport vehicles, avoids multiple moves of the vehicles, and enhances the stability and safety of the inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a track moving type sampling machine, and relates to the technical field of sampling machines, the track moving type sampling machine comprises a swing arm mechanism, the swing arm mechanism comprises a swing arm seat and a swing arm hinged to the swing arm seat, the swing arm seat is provided with a power assembly, and the power assembly is used for driving the swing arm to swing up and down; the swing arm comprises an upper swing arm, a lower swing arm and a connecting rod, one end of the upper swing arm and one end of the lower swing arm are hinged to the swing arm seat, the upper end and the lower end of the connecting rod are hinged to the other end of the upper swing arm and the other end of the lower swing arm respectively, the upper swing arm, the lower swing arm, the connecting rod and the swing arm seat form a four-connecting-rod structure, and the sampling pipe is vertically arranged on the connecting rod; and the walking mechanism comprises a rail base and a sliding base arranged on the rail base in a sliding mode, and the swing arm base is rotationally arranged on the sliding base. Therefore, the problems existing in an existing fixed sampler are solved, the operation range of the sampler is enlarged, sampling detection of a large transport vehicle is met, and the sampling efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sampling machines, in particular to a track mobile sampling machine. BACKGROUND

[0002] The sampling machine is mainly used for automatic sampling of the vehicle-mounted package grain and bulk grain transport vehicle without cover, and sampling detection of the grain loaded in the vehicle. The grain species that can be detected include wheat, rice, rice, corn, soybeans, rapeseed, sorghum and other granular raw grains.

[0003] With the development, the carrying capacity of the transport vehicle is getting stronger and stronger. At present, some large transport vehicles have a length that exceeds the working range of the existing general fixed sampling machine. Therefore, in actual operation, the transport vehicle needs to be moved and then parked at a suitable position, which requires the transport vehicle to stop and start during detection, greatly reducing the detection speed. CONTENT OF THE INVENTION

[0004] In order to solve the above problems and meet the sampling detection of large transport vehicles and improve the sampling efficiency, the present application provides a track mobile sampling machine.

[0005] The track mobile sampling machine provided by the present application adopts the following technical scheme.

[0006] A track mobile sampling machine comprises:

[0007] The swing arm mechanism comprises a swing arm seat and a swing arm hinged to the swing arm seat, the swing arm seat is provided with a power assembly, and the power assembly is used to drive the swing arm to swing up and down;

[0008] The swing arm comprises an upper swing arm, a lower swing arm and a connecting rod, one end of the upper swing arm and the lower swing arm is hinged to the swing arm seat, and the upper and lower ends of the connecting rod are hinged to the other end of the upper swing arm and the lower swing arm respectively, the upper swing arm, the lower swing arm, the connecting rod and the swing arm seat form a four-bar linkage structure, and the sampling tube is vertically arranged on the connecting rod;

[0009] The walking mechanism comprises a track base and a sliding seat slidingly arranged on the track base, and the swing arm seat is rotationally arranged on the sliding seat.

[0010] By adopting the technical scheme, the sampling tube can be driven to move up and down through the setting of the swing arm mechanism, and the upper swing arm, the lower swing arm, the connecting rod and the swing arm seat can form a parallelogram mechanism, so that the angle of the connecting rod can be kept unchanged when the swing arm swings up and down, and the sampling tube can be kept vertical. The swing arm seat is rotatably arranged on the sliding seat, so that the swing arm mechanism can rotate and translate, and the sampling tube 30 can be sampled at any position in the horizontal plane, and the setting of the track increases the working range of the sampling machine in the length direction, and the sampling machine can work in a long length range, that is, the sampling machine can sample large transport vehicles.

[0011] Optionally, the power assembly comprises a power element A, a pull rod seat is movably arranged on the swing arm seat, the pull rod seat is hingedly connected with the lower swing arm through a pull rod, and the power element A drives the pull rod seat to move.

[0012] By adopting the technical scheme, the pull rod seat is driven to move by the power element A, and then the pull rod hingedly connected with the pull rod seat is driven to move, so that the pull rod pulls or pushes the lower swing arm, and the lower swing arm is swung on the swing arm seat.

[0013] Optionally, a sliding rail A is arranged on the swing arm seat, the pull rod seat is slidably connected with the sliding rail A through a sliding block A, a lead screw is arranged on the swing arm seat in the same direction as the sliding rail A, the power element A drives the lead screw to rotate, a lead screw sleeve is arranged on the pull rod seat, and the lead screw is threadedly connected with the lead screw sleeve.

[0014] By adopting the technical scheme, the pull rod seat is slidably arranged on the swing arm seat through the sliding block A and the sliding rail A, the sliding connection is simple and reliable, the sliding of the pull rod seat is realized through the thread connection between the lead screw and the lead screw sleeve, the control is stable and accurate, the lead screw and the lead screw sleeve have a locking function, the position of the pull rod seat cannot be moved at will when there is no power, the displacement of the pull rod seat is fixed, the swing arm cannot move, and the locking of the position of the swing arm is realized.

[0015] Optionally, a sensor A for detecting the position of the pull rod seat is arranged on the swing arm seat.

[0016] By adopting the technical scheme, the position of the pull rod seat on the swing arm seat is detected through the arrangement of the sensor A, especially when the position reaches a limit position, so that the sensor A can be stopped in time to avoid damage to parts.

[0017] Optionally, the swing arm seat is rotatably arranged on the sliding seat through a rotary platform, a gear ring A is arranged on the rotary platform, a power element B is arranged on the swing arm seat, and the power element B drives a gear A meshing with the gear ring A to rotate.

[0018] By adopting the technical scheme, the rotary platform is arranged to realize stable rotation of the swing arm mechanism.

[0019] Optionally, a plurality of sensors B for detecting the rotation position of the swing arm base are arranged on the rotating platform in the circumferential direction.

[0020] By adopting the above technical scheme, the sensors B are arranged to facilitate detection of the angle of rotation of the swing arm base.

[0021] Optionally, a sliding rail B is arranged on the rail base, a sliding block B that slidably cooperates with the sliding rail B is arranged on the sliding seat, a rack B is arranged on the rail base in the same direction as the sliding rail B, and a power element C is arranged on the sliding seat to drive a gear B that meshes with the rack B to rotate.

[0022] By adopting the above technical scheme, the sliding seat is slidably connected to the rail base through the sliding block B and the sliding rail B, and this sliding connection is simple and reliable.

[0023] Optionally, a plurality of sensors C for detecting the position of the sliding seat are arranged on the rail base at intervals.

[0024] By adopting the above technical scheme, the sensors C are arranged to detect the position of the sliding seat on the rail base, especially the limit position of the sliding seat, and the sensor C on the rail base can detect the sliding seat in time to stop it and avoid derailment.

[0025] Optionally, a stand is arranged at the bottom of the rail base.

[0026] By adopting the above technical scheme, the overall height of the rail base is increased by arranging the stand, and the height of the swing arm mechanism arranged on the rail base is increased to adapt to a transport vehicle with a higher height.

[0027] Optionally, the coring tube is connected to the connecting rod through a buffer mechanism, the buffer mechanism includes a buffer bottom plate connected to the connecting rod, two buffer limiting plates are arranged on the buffer bottom plate at intervals in the vertical direction, buffer holes are formed in the two buffer limiting plates in the vertical direction, the coring tube is arranged to pass through the buffer holes, a spring is arranged on the coring tube between the two buffer limiting plates, the top end of the spring abuts against the buffer limiting plate, and the bottom end of the spring is connected to the coring tube.

[0028] By adopting the above technical scheme, when the coring tube is lowered for sampling, the spring can be compressed to buffer the impact, so that the coring tube has a certain elastic stroke, which is beneficial to protect the coring tube.

[0029] In summary, the present application at least has the following beneficial effects:

[0030] 1、The application can drive the sampling tube to move up and down through the setting of the swing arm mechanism, and the upper swing arm, the lower swing arm, the connecting rod and the swing arm seat can form a parallelogram mechanism, so that the angle of the connecting rod can be kept unchanged when the swing arm swings up and down, and the sampling tube is always vertical. The swing arm mechanism is rotatable and translatable by rotating the swing arm seat on the sliding seat, so that the sampling tube can be sampled at any position in the horizontal plane, and the setting of the track increases the working range of the sampling machine in the length direction, so that the sampling machine can work in a long length range, that is, the sampling machine can sample the large transport vehicle without moving the transport vehicle, and the working efficiency is improved.

[0031] 2、The swing arm seat is provided with a sliding rail A, the pull rod seat is slidably connected with the sliding rail A through the sliding block A, a lead screw is arranged on the swing arm seat in the same direction as the sliding rail A, the power element A drives the lead screw to rotate, a lead screw sleeve is arranged on the pull rod seat, and the lead screw is threadedly connected with the lead screw sleeve. The pull rod seat is arranged on the swing arm seat in a sliding manner through the cooperation of the sliding block A and the sliding rail A, the sliding connection mode is simple and reliable, the sliding of the pull rod seat is realized through the thread cooperation of the lead screw and the lead screw sleeve, the control mode is stable and accurate, the cooperation of the lead screw and the lead screw sleeve has a locking function, the position of the pull rod seat cannot be moved randomly without power, the displacement of the pull rod seat is fixed, so that the swing arm cannot move, the locking of the swing arm position is realized, and the fixing of the sampling tube is ensured. The thread cooperation of the lead screw and the lead screw sleeve drives the sampling tube to move up and down smoothly and stably. The sampling tube has a certain buffering effect through the setting of the buffering mechanism, and the sampling tube is protected. BRIEF DESCRIPTION OF DRAWINGS

[0032] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0033] Figure 1 It is a structure schematic diagram of a track movable sampling machine.

[0034] Figure 2 It is another view structure schematic diagram of a track movable sampling machine.

[0035] Figure 3 It is Figure 2 the enlarged structure schematic diagram of part A in the figure.

[0036] Figure 4 It is a structure schematic diagram of a swing arm mechanism (when the swing arm is lifted to the highest point).

[0037] Figure 5 It is Figure 4Schematic diagram of partial B amplification structure.

[0038] Figure 6 Schematic diagram of front view structure of swing arm mechanism (when swing arm rises to high point).

[0039] Figure 7 Schematic diagram of structure of swing arm mechanism (when swing arm falls to low point).

[0040] Figure 8 Schematic diagram of front view structure of swing arm mechanism (when swing arm falls to low point).

[0041] Figure 9 Schematic diagram of structure of buffer mechanism.

[0042] Figure 10 Schematic diagram of structure of track moving type sampling machine and transport vehicle.

[0043] Explanation of reference numerals: 1, upper swing arm; 2, lower swing arm; 3, connecting rod; 4, swing arm seat; 5, power element A; 6, pull rod seat; 7, pull rod; 8, sliding rail A; 9, sliding block A; 10, lead screw; 11, sensor A; 12, rotary platform; 13, sliding seat; 14, gear ring A; 15, power element B; 16, gear A; 17, sensor B; 18, track base; 19, sliding rail B; 20, sliding block B; 21, rack B; 22, power element C; 23, gear B; 24, sensor C; 25, stand column; 26, chain line groove; 27, buffer bottom plate; 28, buffer limiting plate; 29, spring; 30, sampling tube; 31, transport vehicle. DETAILED DESCRIPTION

[0044] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0045] The drawings will be described below in conjunction with the Figures 1 to 10 The present application will be further described in detail.

[0046] The embodiments of the present application disclose a track moving type sampling machine.

[0047] Reference Figures 1 to 10 A track moving type sampling machine comprises a swing arm mechanism, a walking mechanism and a sampling tube. The swing arm mechanism comprises a swing arm seat 4 and a swing arm hinged to the swing arm seat 4. A power assembly is arranged on the swing arm seat 4, and the power assembly is used to drive the swing arm to swing up and down. The walking mechanism comprises a track base 18 and a sliding seat 13 slidingly arranged on the track base 18. The swing arm seat 4 is rotationally arranged on the sliding seat 13.

[0048] The swing arm mechanism comprises a swing arm, a swing arm base 4, and a power assembly.

[0049] The swing arm comprises an upper swing arm 1, a lower swing arm 2, and a connecting rod 3. One end of the upper swing arm 1 is hingedly connected to the swing arm base 4, and one end of the lower swing arm 2 is hingedly connected to the swing arm base 4 near the end. The upper and lower ends of the connecting rod 3 are hingedly connected to the other end of the upper swing arm 1 and the lower swing arm 2, respectively. The upper swing arm 1, the lower swing arm 2, the connecting rod 3, and the swing arm base 4 form a parallel four-bar linkage structure. The sampling tube 30 is vertically arranged on the connecting rod 3. Through the parallel four-bar linkage structure, the angle of the connecting rod 3 does not change no matter how the swing arm swings, thereby ensuring that the sampling tube 30 always maintains a vertical state.

[0050] The power assembly comprises a power element A5. A pull rod base 6 is movably arranged on the swing arm base 4. The pull rod base 6 is located below the lower swing arm 2. One end of the pull rod base 6 is hingedly connected to the pull rod 7, and the other end of the pull rod 7 is hingedly connected to one end of the lower swing arm 2. The power element A5 drives the pull rod base 6 to move. Through the movement of the power element A5, the pull rod 7 hingedly connected to the pull rod base 6 can be driven to move, so that the pull rod 7 pulls or pushes the lower swing arm 2, thereby realizing the swinging of the lower swing arm 2 on the swing arm base 4.

[0051] The swing arm base 4 is provided with a sliding rail A8, and the bottom of the pull rod base 6 is provided with a sliding block A9. The pull rod base 6 is slidably connected to the sliding rail A8 through the sliding block A9. A lead screw 10 is arranged on the swing arm base 4 in the same direction as the sliding rail A8. The power element A5 can be a motor reducer set. The motor reducer set drives the lead screw 10 to rotate. The bottom of the pull rod base 6 is provided with a lead screw sleeve. The lead screw 10 is threadedly connected to the lead screw sleeve. The pull rod base 6 is slidably arranged on the swing arm base 4 through the sliding block A9 and the sliding rail A8. This sliding connection method is simple and reliable. The sliding of the pull rod base 6 is realized through the thread connection between the lead screw 10 and the lead screw sleeve. This control method is stable and accurate. The thread connection between the lead screw 10 and the lead screw sleeve has a locking function. When there is no power or the motor reducer set stops rotating, the position of the pull rod base 6 will not move randomly. The displacement of the pull rod base 6 is fixed, so the swing arm will not move, thereby realizing the locking of the swing arm position, and further ensuring the fixation of the sampling tube 30. The thread connection between the lead screw and the lead screw sleeve smoothly and stably drives the upward and downward movement of the sampling tube 30. If the swing arm position is locked, the stability is better and safer when the swing arm mechanism rotates and translates.

[0052] A sensor A11 for detecting the position of the pull rod base 6 is arranged on the swing arm base 4. Through the arrangement of the sensor A11, the position of the pull rod base 6 on the swing arm base 4 can be easily detected, especially when the pull rod base 6 moves to the limit position, so that the movement can be stopped in time to avoid damage to the parts.

[0053] The swing arm base 4 is rotatably arranged on the sliding base 13 through the rotary platform 12, the rotary platform 12 is provided with a gear ring A14, the swing arm base 4 is provided with a power element B15, the power element B15 can be a motor reducer set, drives the gear A16 engaged with the gear ring A14 to rotate, through the arrangement of the rotary platform 12, the stable rotation of the swing arm mechanism is realized.

[0054] Two sensors B17 for detecting the rotation position of the swing arm base 4 are arranged on the rotary platform 12 in the circumferential direction, through the arrangement of the sensor B17, the angle of the swing arm base 4 rotation is convenient to detect.

[0055] The walking mechanism includes a rail base 18, the rail base 18 is provided with a sliding rail B19, the sliding base 13 is provided with a sliding block B20 matched with the sliding rail B19, the rail base 18 is provided with a rack B21 in the same direction with the sliding rail B19, the sliding base 13 is provided with a power element C22, the power element C22 can be a motor reducer set, drives the gear B23 engaged with the rack B21 to rotate. The sliding base 13 is slidably connected with the rail base 18 through the sliding block B20 and the sliding rail B19, the sliding connection mode is simple and reliable.

[0056] The rail base 18 is provided with a sensor C24 for detecting the position of the sliding base 13 at both ends, through the arrangement of the sensor C24, the position of the sliding base 13 sliding on the rail base 18 can be detected, especially the limit position of the sliding base 13, the sensor C24 on the rail base 18 can detect the sliding base 13 in time to make it stop, avoiding derailing.

[0057] The bottom of the rail base 18 is provided with a stand column 25, through the arrangement of the stand column 25, the overall height of the rail base 18 is improved, so that the height of the swing arm mechanism sliding on the rail base 18 is increased to adapt to the transport vehicle 31 with high height.

[0058] The side of the rail base 18 is provided with a chain supporting groove 26 along the sliding direction of the sliding base 13, which is used for supporting the chain.

[0059] The sampling tube 30 is connected with the connecting rod 3 through the buffer mechanism, the buffer mechanism includes a buffer bottom plate 27 connected with the connecting rod 3, two buffer limiting plates 28 are arranged on the buffer bottom plate 27 in an up-down interval, buffer holes are vertically arranged on the two buffer limiting plates 28, the sampling tube 30 penetrates through the buffer holes, a spring 29 is sleeved on the sampling tube 30 between the two buffer limiting plates 28, the top end of the spring 29 abuts against the buffer limiting plate 28, and the bottom end of the spring 29 is connected with the sampling tube 30. Through the arrangement of the buffer mechanism, when the sampling tube 30 is lowered for sampling, the spring 29 can play a compression buffer role, so that the sampling tube 30 has a certain elastic stroke, which is beneficial to protect the sampling tube 30.

[0060] The swing arm mechanism allows the sampling tube 30 to move up and down. The upper swing arm 1, lower swing arm 2, connecting rod 3, and swing arm seat 4 form a parallelogram mechanism, ensuring that the angle of connecting rod 3 remains constant during the swing arm's vertical movement, thus guaranteeing that the sampling tube 30 remains vertical. The swing arm seat 4 is rotatably mounted on the sliding seat 13, allowing the swing arm mechanism to both rotate and translate, enabling sampling of the sampling tube 30 at any position in the horizontal plane. Furthermore, the track design increases the sampling machine's working range along its length, allowing for operations over longer distances. For example, sampling operations on large transport vehicles 31 no longer require movement of the transport vehicle 31, improving operational efficiency. Figure 10 The diagram shown is a schematic of the transport vehicle 31 parked on one side of the prototype.

[0061] In the description of this utility model, it should be understood that the terms "one end," "end," "both ends," "the other end," "below," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In the description of this utility model, unless otherwise specified and limited, it should be noted that the term "connection" should be interpreted broadly. For example, it can refer to a mechanical connection or an electrical connection, or the internal connection of two components. It can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0062] The above are merely preferred embodiments of the utility model and are not intended to limit the utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the utility model should be included within the protection scope of the utility model.

Claims

1. A rail-mounted sampling machine characterized by comprising: The utility model relates to a kind of sampling device, including: Swing arm mechanism, the swing arm mechanism includes swing arm seat and swing arm with swing arm seat articulation, swing arm seat is provided with power component, the power component is used to drive swing arm up and down swing; The swing arm includes upper swing arm, lower swing arm and connecting rod, one end of the upper swing arm and lower swing arm is articulated with swing arm seat, and the upper and lower ends of the connecting rod are articulated with the other end of the upper swing arm and lower swing arm respectively, and the upper swing arm, lower swing arm, connecting rod and swing arm seat form four-bar linkage structure, and the sampling tube is vertically arranged on the connecting rod; Walking mechanism, the walking mechanism includes rail base and sliding seat slidingly arranged on the rail base, and the swing arm seat is rotatably arranged on the sliding seat.

2. A rail-mounted sampling machine according to claim 1, characterized in that The power component includes power element A, a pull rod seat is movably arranged on the swing arm seat, the pull rod seat is articulated with the lower swing arm through a pull rod, and the power element A drives the pull rod seat to move.

3. A rail-mounted sampling machine according to claim 2, characterized in that A sliding rail A is arranged on the swing arm seat, the pull rod seat is slidingly matched with the sliding rail A through a sliding block A, a lead screw is arranged on the swing arm seat in the same direction as the sliding rail A, the power element A drives the lead screw to rotate, a lead screw sleeve is arranged on the pull rod seat, and the lead screw is threadedly matched with the lead screw sleeve.

4. The rail-mounted sampler of claim 2, wherein, A sensor A for detecting the position of the pull rod seat is arranged on the swing arm seat.

5. The rail-mounted sampling machine according to claim 1, characterized in that, The swing arm seat is rotatably arranged on the sliding seat through a rotary platform, a gear ring A is arranged on the rotary platform, a power element B is arranged on the swing arm seat, and the power element B drives a gear A engaged with the gear ring A to rotate.

6. A rail-mounted sampling machine according to claim 5, characterized in that A plurality of sensors B for detecting the rotary position of the swing arm seat are arranged on the rotary platform in the circumferential direction.

7. The rail-mounted sampling machine according to claim 1, characterized in that, A sliding rail B is arranged on the rail base, a sliding block B slidingly matched with the sliding rail B is arranged on the sliding seat, a rack B is arranged on the rail base in the same direction as the sliding rail B, and a power element C is arranged on the sliding seat, which drives a gear B engaged with the rack B to rotate.

8. The rail-mounted sampling machine according to claim 1, characterized in that, A plurality of sensors C for detecting the position of the sliding seat are arranged on the rail base at intervals.

9. The rail-mounted sampling machine according to claim 1, characterized in that, A stand is arranged at the bottom of the rail base.

10. The rail-mounted sampling machine according to claim 1, characterized in that, The sampling tube is connected with the connecting rod through a buffer mechanism, the buffer mechanism includes a buffer bottom plate connected with the connecting rod, two buffer limiting plates are arranged at intervals on the buffer bottom plate in the vertical direction, a buffer hole is formed in the vertical direction on the two buffer limiting plates, the sampling tube penetrates through the buffer hole, a spring is sleeved on the sampling tube between the two buffer limiting plates, the top end of the spring abuts against the buffer limiting plate, and the bottom end of the spring is connected with the sampling tube.