Device for detecting antifogging performance of thin film
By designing a film anti-fogging performance testing device with a winding assembly and a turbulence assembly, the problems of low testing efficiency and uneven steam distribution of rolled films were solved, achieving efficient and uniform film anti-fogging performance testing.
Patent Information
- Application Number
- CN202423005523.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing film antifog performance testing devices require manual unpacking and unfolding when testing rolled films, which is inefficient and results in uneven water vapor concentration at different parts of the film, affecting the test results.
The design employs a winding assembly and a turbulence-dispersing assembly. The film is wound and unwound by a motor, and the winding drums of different inner diameters are supported and fixed by screws and support blocks. The turbulence-dispersing plates and sponge wipes are used to ensure uniform steam distribution and dry film surface.
This improves detection efficiency, ensures uniform vapor distribution on the film surface, avoids delays caused by manual operation, and enhances the applicability and accuracy of the device.
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Figure CN223565550U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to film anti-fog detection, concretely to a film anti-fog performance detection device. BACKGROUND
[0002] Film needs to be detected in the production process, and the working principle of the film anti-fog performance detection device is based on optical measurement technology. When the film surface contacts water vapor, a part of light will be reflected or scattered when the light passes through the film, forming so-called "haze". The device measures the scattered light and transmitted light after the parallel light beam passes through the film, and calculates the haze value of the film, so as to evaluate its anti-fog performance.
[0003] Chinese patent CN211627282U discloses "a film moisture-proof detection device", which comprises: an atomizing device with an atomizing port; and a water mist homogenizing cabinet, which defines a mixing chamber and a test chamber inside. The mixing chamber has a mist inlet connected to the atomizing port, and a plurality of spray holes are communicated between the mixing chamber and the test chamber. The test chamber is provided with a sample holder, and the mixing chamber is provided with a flow hole communicated with the external environment. The film to be detected is placed on the sample holder, the atomizing device sends water mist into the mist inlet, and the water mist is evenly dispersed in the mixing chamber. The water mist enters the test chamber through the spray hole, and finally is adsorbed on the film to be detected. The patent can effectively diffuse the water mist to the surface of the film, so as to obtain the film after spraying.
[0004] In the use process, when the film in roll is detected, the staff needs to manually disassemble the film, and the film in roll is spread out for detection, so the detection efficiency is low. In the long-term detection process, the water vapor concentration contacted by different parts of the film may not be uniform, which affects the detection result. Therefore, a film anti-fog performance detection device is proposed to solve the above problems. Utility model content
[0005] The utility model provides a kind of film anti-fog performance detection device, solve the problem that the film in the background art proposed in the above is detected, need staff to manually open film, after the film in roll is spread, gradually detect, detection efficiency is lower, and in long time detection process, the water vapor concentration that film different parts contacts can not be enough uniform.For realizing above purpose, the utility model is realized by following technical scheme: a kind of film anti-fog performance detection device, including operation platform, the operation platform is equipped with steam engine, detection box and display, the detection box is between steam engine and display, the operation platform is provided with winding assembly, the winding assembly includes motor, the motor is installed at the bottom of operation platform, the output end of the motor is connected with No.
[0006] Preferably, the second gear is engaged with the first gear, the roller and the hollow column are located on the two sides of the detection box respectively, a through slot is formed in the detection box, and the through slot is located between the roller and the hollow column.
[0007] Preferably, the inner wall of the hollow column is slidably installed with two supporting blocks, the inner wall of the hollow column is threadedly connected with a screw rod, the bottom of the screw rod is provided with a conical head, the two supporting blocks are in contact with the conical head of the screw rod, and the screw rod is provided with a handle.
[0008] Preferably, the inside of the detection box is provided with a turbulence assembly, the turbulence assembly includes a reciprocating screw rod, the reciprocating screw rod is rotatably installed in the inside of the detection box, one end of the reciprocating screw rod penetrates the detection box, the end of the reciprocating screw rod penetrating the detection box is connected with a worm gear, the top of the first gear is connected with a worm, the inside of the detection box is slidably installed with a ball slide, the ball slide is installed with a mounting bracket, the mounting bracket is rotatably installed with two short shafts, the bottom of the short shaft is connected with a friction wheel, the top of the short shaft is connected with a mounting plate, the mounting plate is installed with two turbulence plates, the inside of the detection box is installed with two friction strips, and the two friction strips are respectively in contact with the two friction wheels.
[0009] Preferably, the worm is engaged with the worm gear, the reciprocating screw rod is provided with a reciprocating thread groove, and the inner wall of the ball slide is slidably connected with the reciprocating thread groove through a ball.
[0010] Preferably, the inner wall of the detection box is slidably provided with an inclined block, the inner wall of the detection box is slidably provided with an elastic plate, and the elastic plate is provided with a sponge.
[0011] Preferably, the ball sliding block is in contact with the inclined block during movement, the elastic plate is provided with a return spring, and the elastic plate is connected with the inclined block.
[0012] From the above technical solutions, it can be seen that the thin film anti-fog performance detection device provided by the embodiment of the present application has at least the following beneficial effects:
[0013] (1) The hollow column and the rotary table are matched with the roller shaft, a roll of film is rolled and unfolded, and then is wound, the anti-fog performance detection is completed during the winding process, the working efficiency is high, manual unfolding and rewinding are avoided, and a lot of working time is saved.
[0014] (2) The four spoiler plates disturb the steam in the detection box through reciprocating movement and rotation, the steam in the detection box is uniformly distributed, the uniformity of the steam contacted by the film surface is enhanced, the detection result is not affected by the uneven steam contacted by the film surface, the film can be wiped to dry the surface moisture before leaving the detection box, the winding process is not affected, the elastic plate periodically extrudes the sponge, and the water saturation in the sponge is avoided to affect the water absorption effect. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings, which are included to provide a further understanding of the present application and constitute a part of this application, illustrate embodiments of the present application and serve to explain the principles of the present application.
[0016] Figure 1 It is a schematic view of the overall structure of the present application.
[0017] Figure 2 It is a schematic view of the winding assembly in the present application.
[0018] Figure 3 It is a schematic view of the hollow column in the present application.
[0019] Figure 4 It is a schematic view of the spoiler assembly in the present application.
[0020] Figure 5 It is a schematic view of the ball sliding block in the present application.
[0021] Figure 6 It is a schematic view of the sponge in the present application.
[0022] In the diagram: 1. Control panel; 2. Rewinding assembly; 21. Motor; 22. Gear No. 1; 23. Gear No. 2; 24. Turntable; 25. Hollow column; 26. Screw; 27. Support block; 28. Roller; 3. Baffle assembly; 31. Worm; 32. Worm wheel; 33. Reciprocating lead screw; 34. Ball bearing slider; 35. Mounting bracket; 36. Short shaft; 37. Friction wheel; 38. Friction strip; 39. Mounting plate; 310. Baffle; 311. Inclined block; 312. Elastic plate; 313. Sponge eraser; 4. Steam engine; 5. Detection box; 6. Probe; 7. Display; 8. Light source. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1
[0025] Please see Figure 1 - Figure 3As shown, a film anti-fog performance testing device includes an operating table 1. A steam engine 4, a testing box 5, and a display 7 are mounted on the operating table 1. The testing box 5 is located between the steam engine 4 and the display 7. A winding assembly 2 is provided on the operating table 1. The winding assembly 2 includes a motor 21, which is installed at the bottom of the operating table 1. The output end of the motor 21 is connected to a first gear 22, which is located above the operating table 1. A turntable 24 is rotatably mounted on the operating table 1. A second gear 23 is connected to the outer wall of the turntable 24. A hollow column 25 is mounted on the turntable 24. A roller 28 is mounted on the top of the detection chamber 5. Two light sources 8 are installed inside the chamber. A jet nozzle is installed on the steam engine 4, located inside the detection chamber 5. A probe 6 is installed on the inner wall of the detection chamber 5, and the probe 6 is connected to the display 7 via a wire. The steam engine 4 blows steam into the detection chamber 5 through the jet nozzle. A membrane divides the internal space of the detection chamber 5 into two parts. One side of the membrane is in contact with the steam, forming a water mist. The light generated by the light source 8 penetrates the membrane. After the probe 6 detects the brightness, it transmits the data to the display 7. The display 7 converts the brightness data into anti-fogging properties. The data is displayed and recorded. Gear 23 meshes with gear 22. Roller 28 and hollow column 25 are located on both sides of the detection box 5. A through slot is provided on the detection box 5 between roller 28 and hollow column 25. The film can pass through the through slot on the detection box 5. Gear 22 drives turntable 24 to rotate through gear 23. When turntable 24 rotates, it drives the film winding drum to rotate through the cooperation of hollow column 25 and two support blocks 27. The film winding drum drives the film to move in the detection box 5 through winding, and gradually completes the detection operation of the whole roll of film. Two support blocks 27 are slidably installed on the inner wall of the hollow column 25. A screw 26 is threadedly connected to the inner wall of the hollow column 25. A conical head is provided at the bottom of the screw 26. Both support blocks 27 are in contact with the conical head of the screw 26. A handle is provided on the screw 26. When the screw 26 is turned by the handle, it moves downward. When the conical head on the screw 26 moves downward, it presses the two support blocks 27, causing the two support blocks 27 to move away from each other. During the outward movement of the two support blocks 27, they come into contact with the inner wall of the film winding drum, thus achieving the effect of supporting and fixing the inner wall of the film winding drum.
[0026] In this embodiment, the winding assembly 2 allows the hollow column 25 and the turntable 24 to work together with the roller 28 to unroll and rewind a roll of film. The anti-fog performance of the film is tested during the winding process, resulting in high work efficiency and avoiding the time wasted by manually unrolling and rewinding. The screw 26 and the two support blocks 27 work together to support and fix film winding cylinders with different inner diameters, enhancing applicability.
[0027] Example 2
[0028] Please see Figure 4 -Figure 6 As shown, the inside of the testing box 5 is equipped with a flow-disrupting assembly 3, which includes a reciprocating lead screw 33. The reciprocating lead screw 33 is rotatably mounted inside the testing box 5, with one end of the reciprocating lead screw 33 penetrating through the testing box 5. A worm gear 32 is connected to the end of the reciprocating lead screw 33 penetrating through the testing box 5. A worm gear 31 is connected to the top of the first gear 22. A ball bearing slider 34 is slidably mounted inside the testing box 5. A mounting bracket 35 is mounted on the ball bearing slider 34. Two short shafts 36 are rotatably mounted on the mounting bracket 35. Friction wheels 37 are connected to the bottom of the short shafts 36, and friction wheels 37 are connected to the top of the short shafts 36. Mounting plate 39, on which two baffles 310 are mounted. Inside the detection chamber 5, two friction strips 38 are installed, each contacting one friction wheel 37. The friction between the friction wheels 37 and the friction strips 38 creates significant friction, causing the friction wheels 37 to rotate as they move. The rotation of the two short shafts 36, via the two mounting plates 39, drives the four baffles 310 to rotate. The four baffles 310 rotate during their reciprocating motion, turbulenting the steam inside the detection chamber 5 and ensuring uniform steam distribution. The worm gear 31 and... The worm gear 32 meshes with the reciprocating screw 33, which has a reciprocating thread groove. The inner wall of the ball slider 34 is slidably connected to the reciprocating thread groove via balls. When the first gear 22 rotates, it drives the worm 31 to rotate, and the worm 31 drives the reciprocating screw 33 to rotate via the worm gear 32. An inclined block 311 is slidably installed on the inner wall of the detection box 5, and an elastic plate 312 is slidably installed on the inner wall of the detection box 5. A sponge 313 is installed on the elastic plate 312, and the sponge 313 keeps in contact with the film inside the detection box 5 to dry the moisture on the surface of the film. The ball slider 34 moves in contact with the inclined block 311 during its movement. When the surface block 311 contacts the surface block 312, a return spring is provided on the elastic plate 312. The elastic plate 312 is connected to the inclined block 311. When the ball slider 34 contacts the inclined block 311, the ball slider 34 pushes the inclined block 311 towards the elastic plate 312, so that the inclined block 311 drives the elastic plate 312 towards the sponge 313. When the elastic plate 312 moves towards the sponge 313, it can squeeze the sponge 313, so that the saturated water inside the sponge 313 is discharged, thus preventing the sponge 313 from becoming saturated after long-term use and affecting its water absorption effect.
[0029] In this embodiment, the turbulence-distributing component 3 is used to turbulent the steam in the detection chamber 5 by the reciprocating movement and rotation of the four turbulence plates 310, thereby making the steam distribution in the detection chamber 5 uniform and enhancing the uniformity of steam contact with the film surface, thus avoiding the impact of uneven steam contact with the film surface on the detection results. The sponge wipe 313 is used to wipe the surface moisture of the film before it leaves the detection chamber 5, thus avoiding the impact on the winding process. Furthermore, the elastic plate 312 will periodically squeeze the sponge wipe 313 to prevent the sponge wipe 313 from becoming saturated with moisture and affecting the water absorption effect.
[0030] In use, the operator places the film roll to be tested on roller 28, pulls out the film, passes it through the slot on the test chamber 5, and places the film take-up drum on turntable 24. By turning the handle, screw 26 moves downwards, and the conical head on screw 26 presses against two support blocks 27, causing them to move away from each other. During this outward movement, the two support blocks 27 contact the inner wall of the film take-up drum, achieving the effect of supporting and fixing the inner wall of the film take-up drum. The operator then fixes one end of the film passing through the slot onto the film take-up drum, and starts motor 21, steam generator 4, light source 8, probe 6, and display 7. Steam generator 4 blows steam into the test chamber 5 through a jet nozzle. The film divides the internal space of the test chamber 5 into two parts. One side of the film contacts the steam, forming water mist. The light generated by light source 8 penetrates the film, and probe 6 illuminates the light source. After the brightness is detected, the data is transmitted to the display 7. The display 7 converts the brightness data into anti-fog performance data, displays it, and records it. During this process, the motor 21 drives the first gear 22 to rotate, and the first gear 22 drives the turntable 24 to rotate through the second gear 23. When the turntable 24 rotates, it drives the film winding drum to rotate through the cooperation of the hollow column 25 and the two support blocks 27. The film winding drum moves the film in the detection box 5 through winding, gradually completing the detection of the entire roll of film. Through the setting of the winding assembly 2, the hollow column 25 and the turntable 24, in cooperation with the roller 28, roll the film to roll out before winding. The anti-fog performance is detected during the winding process, which is highly efficient and avoids the time wasted by manually unrolling and rewinding. Through the cooperation of the screw 26 and the two support blocks 27, it can meet the support and fixation of film winding drums with different inner diameters, enhancing its applicability.
[0031] When gear 22 rotates, it drives worm 31 to rotate. Worm 31 drives reciprocating screw 33 to rotate via worm wheel 32. When reciprocating screw 33 rotates, it drives ball slider 34 to move horizontally reciprocally through the cooperation of reciprocating thread groove and ball. When ball slider 34 moves, it drives two short shafts 36 to move synchronously via mounting bracket 35. When short shaft 36 moves, its bottom friction wheel 37 contacts friction strip 38. Due to the large friction between friction wheel 37 and friction strip 38, friction wheel 37 rotates when it moves. When friction wheel 37 rotates, it drives short shaft 36. The rotation allows the two short shafts 36 to rotate while moving. The rotation of the two short shafts 36 drives the four baffles 310 to rotate via the two mounting plates 39. The four baffles 310 rotate during their reciprocating movement, turbulently distributing the steam inside the detection chamber 5. During its reciprocating movement, the ball bearing slider 34 contacts the inclined block 311. When the ball bearing slider 34 contacts the inclined block 311, it pushes the inclined block 311 towards the elastic plate 312, causing the inclined block 311 to move... When the elastic plate 312 moves closer to the sponge 313, and the ball block slider 34 is not in contact with the inclined block 311, the inclined block 311 and the elastic plate 312 are reset by the elastic force of the return spring. The sponge 313 remains in contact with the film inside the detection box 5, thereby drying the water on the surface of the film and preventing water adhering to the surface of the film from affecting its quality after winding. When the elastic plate 312 moves towards the sponge 313, it can squeeze the sponge 313, causing the saturated water inside the sponge 313 to be discharged, preventing the sponge 313 from becoming saturated after long-term use and affecting its quality. Water absorption effect: By setting the turbulence component 3, the four turbulence plates 310 turbulently move and rotate to turbulent the steam in the detection box 5, so that the steam in the detection box 5 is evenly distributed, thereby enhancing the uniformity of steam contact with the film surface and avoiding the impact of uneven steam contact with the film surface on the detection results; by setting the sponge 313, the film can be dried before leaving the detection box 5, so as not to affect the winding process, and the elastic plate 312 will periodically squeeze the sponge 313 to prevent the sponge 313 from becoming saturated with water and affecting the water absorption effect.
[0032] The above embodiments are only used to illustrate the present utility model, and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.
Claims
1. A film anti-fog performance testing device, comprising an operating table (1), characterized in that: The operating table (1) is equipped with a steam engine (4), a detection box (5), and a display (7). The detection box (5) is located between the steam engine (4) and the display (7). The operating table (1) is equipped with a winding assembly (2), which includes a motor (21). The motor (21) is installed at the bottom of the operating table (1). The output end of the motor (21) is connected to a first gear (22). The first gear (22) is located above the operating table (1). The operating table (1) rotates... A turntable (24) is installed, and a second gear (23) is connected to the outer wall of the turntable (24). A hollow column (25) is installed on the turntable (24). A roller (28) is rotatably installed on the operating table (1). Two light sources (8) are installed inside the detection box (5). A jet nozzle is provided on the steam engine (4). The jet nozzle of the steam engine (4) is located inside the detection box (5). A probe (6) is installed on the inner wall of the detection box (5). The probe (6) is connected to the display (7) through a wire.
2. The film anti-fogging performance testing device according to claim 1, characterized in that: The second gear (23) meshes with the first gear (22). The roller (28) and the hollow column (25) are located on both sides of the detection box (5). The detection box (5) has a through groove located between the roller (28) and the hollow column (25).
3. The film anti-fogging performance testing device according to claim 2, characterized in that: Two support blocks (27) are slidably installed on the inner wall of the hollow column (25). A screw (26) is threadedly connected to the inner wall of the hollow column (25). A conical head is provided at the bottom of the screw (26). Both support blocks (27) are in contact with the conical head of the screw (26). A handle is provided on the screw (26).
4. The film anti-fogging performance testing device according to claim 3, characterized in that: The inside of the testing box (5) is equipped with a flow-disrupting component (3), which includes a reciprocating lead screw (33). The reciprocating lead screw (33) is rotatably installed inside the testing box (5). One end of the reciprocating lead screw (33) passes through the testing box (5), and a worm gear (32) is connected to the end of the reciprocating lead screw (33) that passes through the testing box (5). A worm gear (31) is connected to the top of the first gear (22). A ball bearing slider (34) is slidably installed inside the testing box (5). The ball slider (34) is equipped with a mounting bracket (35), and two short shafts (36) are rotatably mounted on the mounting bracket (35). Friction wheels (37) are connected to the bottom of the short shafts (36), and a mounting plate (39) is connected to the top of the short shafts (36). Two baffles (310) are mounted on the mounting plate (39). Two friction strips (38) are installed inside the detection box (5), and the two friction strips (38) are in contact with the two friction wheels (37) respectively.
5. The film anti-fogging performance testing device according to claim 4, characterized in that: The worm (31) meshes with the worm wheel (32), the reciprocating screw (33) is provided with a reciprocating thread groove, and the inner wall of the ball slider (34) is slidably connected to the reciprocating thread groove through the ball.
6. The film anti-fogging performance testing device according to claim 5, characterized in that: An inclined block (311) is slidably installed on the inner wall of the test box (5), and an elastic plate (312) is slidably installed on the inner wall of the test box (5). A sponge wipe (313) is installed on the elastic plate (312).
7. The film anti-fogging performance testing device according to claim 6, characterized in that: The ball block (34) contacts the inclined block (311) during movement. A return spring is provided on the elastic plate (312), and the elastic plate (312) is connected to the inclined block (311).
Citation Information
Patent Citations
Film moisture-proof detection device
CN211627282U