Self-walking type steel wire rope detection device
The self-propelled wire rope testing device solves the problem of swaying or inability to move caused by uncertain fixation in wire rope testing, and realizes stable testing and adaptive clamping of the wire rope surface.
Patent Information
- Application Number
- CN202422895234.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In existing technologies, the distance between the steel wire rope and the ground cannot be determined during fixed installation, which makes the testing equipment prone to shaking or unable to move during movement, affecting the testing results.
A self-propelled wire rope testing device was designed, comprising a testing mechanism, an auxiliary wheel assembly, a moving wheel assembly, and a limit wheel assembly. The testing device is fixed and clamped by a locking assembly and an auxiliary locking assembly, and the moving wheel assembly enables the device to move and test.
It enables comprehensive inspection of the wire rope surface, adapts to clamping and movement of different sizes, and ensures the stability and integrity of the inspection.
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Figure CN223565623U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire rope detection technical field, concretely relates to a self -walking type steel wire rope detection device. BACKGROUND
[0002] Steel wire rope is the helical steel wire bundle that the steel wire that mechanical property and geometric size meet the requirement is twisted together according to certain rule, and steel wire rope is composed of steel wire, rope core and lubricating grease. Steel wire rope is twisted into strand by multiple layers of steel wire first, and then is twisted around the rope core into helical rope by a certain number of strands. In material handling machinery, it is used for lifting, traction, tensioning and loading. Steel wire rope has high strength, light weight, stable operation, is not easy to break suddenly, and is reliable in operation.
[0003] At present, steel wire rope has the following two states when in use, the first is that the steel wire rope is wound on a winch, when detecting it later, only need to fix the detection equipment at the specified position, then drive the steel wire rope by the winch to move, so as to realize the detection of the steel wire rope, and the second is that the steel wire is fixed at the specified position, when detecting it, the worker first installs the equipment on the surface of the steel wire rope, then moves the detection device, so as to realize the detection of the steel wire rope.
[0004] Since the steel wire rope is fixed and installed, the distance between the steel wire rope and the ground cannot be determined, if it needs to be detected later, when the distance between the steel wire rope and the ground is low, the worker can still detect the surface of the steel wire rope by pulling the detection equipment, but when the worker pulls the detection equipment to move on the surface of the steel wire rope, the steel wire rope is easy to shake greatly, so as to affect the detection structure, if the distance between the steel wire rope and the ground is high, when the worker detects the steel wire rope, the detection device cannot be moved, so as to cause the problem that the detection cannot be carried out normally. UTILITY MODEL CONTENT
[0005] In view of the defects of the prior art, the utility model provides a self -walking type steel wire rope detection device, which solves the problems mentioned in the background art.
[0006] To achieve the above purpose, the utility model realizes the following technical scheme:
[0007] The utility model provides a kind of self-propelled steel wire rope detection device, including detection mechanism;The detection mechanism one end both sides are respectively equipped with auxiliary wheel assembly, the detection mechanism other end lower part is equipped with moving wheel assembly, the top surface of the detection mechanism other end is equipped with limit wheel assembly;The detection mechanism includes first shell, the one side of first shell is rotatably connected with second shell by hinge, the inside of first shell is equipped with first detector, the other side of first shell is equipped with locking assembly, the inside of second shell is equipped with second detector, the one side of second shell is equipped with auxiliary locking assembly, the one end of first shell and second shell is respectively equipped with auxiliary wheel assembly, the other end of first shell is equipped with moving wheel assembly, the top surface of the other end of second shell is equipped with limit wheel assembly.
[0008] Further, the locking assembly includes a first U-shaped block, the first U-shaped block is fixedly connected to the both ends of the one side of the first shell, a plug rod is slidably connected in the first U-shaped block, and a reset damping rod is fixedly connected to the side of the plug rod and between the first U-shaped blocks.
[0009] Further, the auxiliary locking assembly includes a second U-shaped block, the second U-shaped block is fixedly connected to the both ends of the one side of the second shell, a locking plate is rotatably connected in the second U-shaped block, a plug hole is arranged on the side of the locking plate, and the one end of the plug rod is inserted into the inner cavity of the plug hole.
[0010] Further, the auxiliary wheel assembly includes a vertical rod, the vertical rod is fixedly connected to the one side of the first shell and the second shell, a dovetail groove is arranged on the side of the vertical rod, a downward damping rod is fixedly connected to the inner cavity top of the dovetail groove, and a pressing wheel is fixedly connected to the one end of the downward damping rod.
[0011] Further, the moving wheel assembly includes a horizontal rod, the horizontal rod is fixedly connected to the one end of the first shell, a horizontal groove is arranged on the top surface of the horizontal rod, a bidirectional threaded rod is rotatably connected in the horizontal groove, moving wheel frames are threadedly connected to the both ends of the outer surface of the bidirectional threaded rod, a moving motor is fixedly connected to the top surface of the moving wheel frame, and a moving wheel is rotatably connected to the output shaft end of the moving motor through a worm gear.
[0012] Further, the limit wheel assembly includes an L-shaped rod, the L-shaped rod is fixedly connected to the top surface of the second shell, an adjusting threaded rod is threadedly connected in the L-shaped rod, a limit wheel is rotatably connected to the bottom surface of the adjusting threaded rod, a limit rod is fixedly connected to the top surface of the limit wheel, and the limit rod is slidably arranged in the L-shaped rod.
[0013] The utility model provides a kind of self-propelled steel wire rope detection device.Compared with prior art, it has the following beneficial effects:
[0014] 1. Through the cooperation of the first detector and the second detector, the surface of the entire steel wire rope can be detected;
[0015] 2. Through the cooperation of the locking assembly and the auxiliary locking assembly, the first detector and the second detector can be fixed together, so that the first detector and the second detector are installed on the surface of the steel wire rope, or the first detector and the second detector are removed from the steel wire rope;
[0016] 3. Through the cooperation of the two groups of pressure wheels in the auxiliary wheel assembly, the steel wire rope can be clamped, and then the cooperation of the damping rods can realize clamping of steel wire ropes of different sizes;
[0017] 4. Through the cooperation of the two groups of moving wheels in the moving wheel assembly, the steel wire ropes of different sizes can be clamped, and then the cooperation of the moving motor and the moving wheels can realize one side moving and the other side detecting the steel wire rope. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0019] Figure 1 The overall structure of the present application is shown in the schematic diagram;
[0020] Figure 2 The structure of the limiting wheel assembly of the present application is shown in the schematic diagram;
[0021] Figure 3 The structure of the auxiliary wheel assembly of the present application is shown in the schematic diagram;
[0022] Figure 4 The structure of the moving wheel assembly of the present application is shown in the schematic diagram;
[0023] Figure 5 The structure of the detection mechanism of the present application is shown in the schematic diagram;
[0024] As shown in the figure: 1, detection mechanism; 11, first housing; 12, second housing; 13, first detector; 14, locking assembly; 141, first U-shaped block; 142, plug rod; 143, reset damping rod; 15, second detector; 16, auxiliary locking assembly; 161, second U-shaped block; 162, locking plate; 163, plug hole; 2, auxiliary wheel assembly; 21, vertical rod; 22, dovetail groove; 23, downward pressure damping rod; 24, pressure wheel; 3, moving wheel assembly; 31, cross rod; 32, cross groove; 33, bidirectional threaded rod; 34, moving wheel frame; 35, moving motor; 36, moving wheel; 4, limit wheel assembly; 41, L-shaped rod; 42, adjusting threaded rod; 43, limit wheel; 44, limiting rod. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] Embodiment one
[0027] In order to solve the technical problems in the background art, the following self-walking steel wire rope detection device is given:
[0028] In combination Figures 1-5 As shown in the figure, the self-walking steel wire rope detection device provided by the present application comprises a detection mechanism 1. Two auxiliary wheel assemblies 2 are respectively installed on the two sides of one end of the detection mechanism 1. A moving wheel assembly 3 is installed at the lower part of the other end of the detection mechanism 1. A limit wheel assembly 4 is installed on the top surface of the other end of the detection mechanism 1. The detection mechanism 1 comprises a first housing 11. A second housing 12 is rotatably connected to one side of the first housing 11 through a hinge. A first detector 13 is installed in the first housing 11. A locking assembly 14 is installed on the other side of the first housing 11. A second detector 15 is installed in the second housing 12. An auxiliary locking assembly 16 is installed on one side of the second housing 12. The auxiliary wheel assemblies 2 are respectively installed on one end of the first housing 11 and the second housing 12. The moving wheel assembly 3 is installed on the other end of the first housing 11. The limit wheel assembly 4 is installed on the top surface of the other end of the second housing 12.
[0029] Through the mutual cooperation of the first detector 13 and the second detector 15, the surface of the entire steel wire rope can be detected.
[0030] In this embodiment, the locking assembly 14 includes a first U-shaped block 141. The first U-shaped block 141 is fixedly connected to both ends of one side of the first housing 11. A plug rod 142 is slidably connected inside the first U-shaped block 141. A reset damping rod 143 is fixedly connected to one side of the plug rod 142 and between the first U-shaped blocks 141. The auxiliary locking assembly 16 includes a second U-shaped block 161. The second U-shaped block 161 is fixedly connected to both ends of one side of the second housing 12. A locking plate 162 is rotatably connected inside the second U-shaped block 161. A plug hole 163 is provided on one side of the locking plate 162. One end of the plug rod 142 is inserted into the cavity of the plug hole 163.
[0031] By cooperating with the locking assembly 14 and the auxiliary locking assembly 16, the first detector 13 and the second detector 15 can be fixed together, so that the first detector 13 and the second detector 15 can be installed on the surface of the wire rope, or the first detector 13 and the second detector 15 can be removed from the wire rope.
[0032] Example 2
[0033] like Figures 1-5 As shown, based on the above embodiments, this embodiment further provides the following:
[0034] The auxiliary wheel assembly 2 includes a pole 21. The pole 21 is fixedly connected to one side of the first housing 11 and the second housing 12 respectively. A dovetail groove 22 is provided on one side of the pole 21. A downward pressure damping rod 23 is fixedly connected to the top of the inner cavity of the dovetail groove 22. A pressure wheel 24 is fixedly connected to one end of the downward pressure damping rod 23.
[0035] The steel wire rope is clamped by the two sets of pressure rollers 24 in the auxiliary roller assembly 2. Then, the damping rod 23 is pressed down to cooperate with each other, so that steel wire ropes of different sizes can be clamped.
[0036] Example 3
[0037] like Figures 1-5 As shown, based on the above embodiments, this embodiment further provides the following:
[0038] The mobile wheel assembly 3 comprises a cross bar 31, one end of the first shell 11 is fixedly connected with the cross bar 31, the top surface of the cross bar 31 is provided with a horizontal groove 32, the horizontal groove 32 is rotationally connected with a bidirectional threaded rod 33, the outer surface of the bidirectional threaded rod 33 is respectively threadedly connected with a mobile wheel frame 34 at both ends, the top surface of the mobile wheel frame 34 is fixedly connected with a mobile motor 35, the output shaft end of the mobile motor 35 is rotationally connected with a mobile wheel 36 through a worm and a worm gear. The limiting wheel assembly 4 comprises an L-shaped rod 41, the top surface of the second shell 12 is fixedly connected with the L-shaped rod 41, the L-shaped rod 41 is threadedly connected with an adjusting threaded rod 42, the bottom surface of the adjusting threaded rod 42 is rotationally connected with a limiting wheel 43, the top surface of the limiting wheel 43 is fixedly connected with a limiting rod 44, and the limiting rod 44 is located in the L-shaped rod 41 and slides.
[0039] Through the bidirectional threaded rod 33 in the mobile wheel assembly 3, two groups of mobile wheel frames 34 are driven to move, at this time, two groups of mobile wheels 36 can realize clamping of steel wires with different sizes, after clamping, the mobile motor 35 drives the mobile wheel 36 to rotate, so that the steel wire is detected while moving.
[0040] The working principle and use process of the utility model are as follows:
[0041] In the use state:
[0042] The first detector 13 and the second detector 15 adopt YSC-86 detectors, and the processing terminal adopts YSC-01(D), and the detection probe is GSC-86.
[0043] In use, first, the steel wire to be detected is placed between the first detector 13 and the second detector 15, and when placed, the steel wire also needs to be located between the two groups of moving wheels 36, at this time, the staff rotates the second shell 12, when the second shell 12 rotates, it will be in contact with the first shell 11, after contact, at this time, the two groups of pressure wheels 24 at one end of the first shell 11 and the second shell 12 will clamp the steel wire, when clamping, the pressure wheel 24 will extrude the lower damping rod 23, at this time, through the cooperation of the lower damping rod 23 and the pressure wheel 24, the clamping of the steel wire with different diameters can be realized, after contact, at this time, the rotating locking plate 162 is rotated, when pulling the plug rod 142 in front of the rotating locking plate 162, the reset damping rod 143 will be stretched when the plug rod 142 is pulled, after stretching, at this time, the rotating locking plate 162 will make one end of the locking plate 162 located in the first U-shaped block 141, at this time, the plug rod 142 is loosened, and one end of the plug rod 142 is inserted into the insertion hole 163, after insertion, at this time, the rotating two-way threaded rod 33 is rotated, which will drive the two groups of moving wheel frames 34 to move closer to each other, when the moving wheel frames 34 move closer to each other, the two groups of moving wheels 36 can clamp the surface of the steel wire, after clamping, at this time, the rotating adjusting threaded rod 42 is rotated, which will drive the limiting wheel 43 to move downward, so that the limiting wheel 43 presses the steel wire downward, to ensure that the detection mechanism 1 does not contact the surface of the steel wire when moving, after all the installation is completed, through the installation of the lithium battery outside, and through the lithium battery to power the control circuit board, through the control circuit board to power the moving motor 35 and signal, so that the moving motor 35 drives the moving wheel 36 to reverse, so that the moving wheel 36 moves back and forth on the steel wire, which can carry the detection mechanism 1 to move back and forth on the steel wire, which is convenient for later detection, and the program in the control circuit board is programmed by the programmer according to the use function, which can complete the flaw detection of the steel wire.
[0044] It should be noted that in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "includes a" does not exclude the presence of other identical elements in the process, method, article or equipment that includes the element.
[0045] The above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for some of the technical features. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A self-propelled wire rope inspection device, characterized by: Including detection mechanism (1), one end of detection mechanism (1) is respectively installed with auxiliary wheel assembly (2) on both sides, the lower part of the other end of detection mechanism (1) is installed with mobile wheel assembly (3), the top surface of the other end of detection mechanism (1) is installed with limit wheel assembly (4); The detection mechanism (1) includes a first housing (11), a second housing (12) is rotatably connected to one side of the first housing (11) by a hinge, a first detector (13) is installed inside the first housing (11), a locking assembly (14) is installed on the other side of the first housing (11), a second detector (15) is installed inside the second housing (12), an auxiliary locking assembly (16) is installed on one side of the second housing (12), auxiliary wheel assemblies (2) are installed on one end of the first housing (11) and the second housing (12), respectively, a mobile wheel assembly (3) is installed on the other end of the first housing (11), and a limit wheel assembly (4) is installed on the top surface of the other end of the second housing (12).
2. The self-walking steel wire rope inspection device according to claim 1, characterized in that: The locking assembly (14) includes first U-shaped blocks (141), first U-shaped blocks (141) are fixedly connected to both ends of one side of the first housing (11), and an insertion rod (142) is slidably connected in the first U-shaped blocks (141); a reset damping rod (143) is fixedly connected to one side of the insertion rod (142) between the first U-shaped blocks (141).
3. The self-propelled steel wire rope inspection device of claim 2, wherein: The auxiliary locking assembly (16) includes second U-shaped blocks (161), second U-shaped blocks (161) are fixedly connected to both ends of one side of the second housing (12), and a locking plate (162) is rotatably connected in the second U-shaped blocks (161); an insertion hole (163) is arranged on one side of the locking plate (162), and one end of the insertion rod (142) is inserted into the inner cavity of the insertion hole (163) in a matching mode.
4. The self-propelled steel wire rope inspection device of claim 3, wherein: The auxiliary wheel assembly (2) includes vertical rods (21), the vertical rods (21) are fixedly connected to one side of the first housing (11) and the second housing (12), respectively; dovetail grooves (22) are arranged on one side of the vertical rods (21), lower pressing damping rods (23) are fixedly connected to the inner cavity top of the dovetail grooves (22), and pressing wheels (24) are fixedly connected to one end of the lower pressing damping rods (23).
5. The self-propelled steel cord inspection device according to claim 4, characterized in that The mobile wheel assembly (3) includes a cross rod (31), the cross rod (31) is fixedly connected to one end of the first housing (11), a cross groove (32) is arranged on the top surface of the cross rod (31), a bidirectional threaded rod (33) is rotatably connected in the cross groove (32), mobile wheel frames (34) are threadedly connected to both ends of the outer surface of the bidirectional threaded rod (33) in a threaded mode, a mobile motor (35) is fixedly connected to the top surface of the mobile wheel frame (34), and a mobile wheel (36) is rotatably connected to the output shaft end of the mobile motor (35) through a worm gear matching mode.
6. The self-propelled steel cord inspection device according to claim 5, characterized in that: The limiting wheel assembly (4) comprises an L-shaped rod (41), the top surface of the second shell (12) is fixedly connected with the L-shaped rod (41), the L-shaped rod (41) is internally threadedly connected with an adjusting threaded rod (42), the bottom surface of the adjusting threaded rod (42) is rotatably connected with a limiting wheel (43), the top surface of the limiting wheel (43) is fixedly connected with a limiting rod (44), and the limiting rod (44) slides in the L-shaped rod (41).