Auxiliary supporting device for tracking type support of photovoltaic power station

The auxiliary support device, consisting of diagonal tie rods, horizontal tie rods, tie rod clamps, and bearings, solves the stability problem of the tracking bracket of the photovoltaic power station when bearing load, thereby improving the stability and service life of the bracket and facilitating assembly and transportation.

CN223567568UActive Publication Date: 2025-11-18JINCHANG XINHUIHANG MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202423034596.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-18
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing photovoltaic power station tracking brackets are prone to damage when bearing their own weight and external loads, especially in extreme weather conditions where they are prone to tipping over or breaking, resulting in a shortened service life.

Method used

An auxiliary support device consisting of diagonal tie rods, horizontal tie rods, tie rod clamps, and bearings is used. Taking advantage of the stability characteristics of triangles, the components are connected by bolts and flanges to enhance the stability and load-bearing capacity of the support.

Benefits of technology

It improves the overall stability of the photovoltaic system, extends its service life, and facilitates assembly and transportation.

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Abstract

The utility model belongs to the technical field of supporting devices, and discloses a photovoltaic power station tracking type support auxiliary supporting device which comprises a diagonal draw bar, a conversion part, a transverse draw bar and a third base, the bottom end of the diagonal draw bar is detachably connected with a second base, and the top end of the diagonal draw bar is detachably connected with the third base through a flange. A conversion part is integrally formed at the outer end of the diagonal draw bar, the end, away from the diagonal draw bar, of the conversion part is detachably connected with the transverse pull rod through a flange, the end, away from the conversion part, of the transverse pull rod is detachably connected with a first base, and a pull rod hoop is arranged on the upper side of a third base. The characteristic of triangular stability is fully utilized, the support is protected, more loads from the outside are borne, the overall stability of a photovoltaic system is improved, head inserting is avoided, the service life of the photovoltaic system is greatly prolonged, all the components are connected through bolt connecting pieces and flanges, and assembly and transportation are convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to support device technical field especially relates to photovoltaic power station tracking type support auxiliary support device. BACKGROUND

[0002] The photovoltaic power station tracking type support is a support structure for a solar photovoltaic power generation system, which can automatically adjust the angle of the solar cell panel following the movement of the sun to maximize the absorption of solar energy and improve the power generation efficiency. This type of support can generally adjust the inclination angle and direction of the solar cell panel according to the position of the sun and the intensity of the light to ensure that the solar cell panel is always in the best position to receive light, thereby improving the power generation efficiency of the photovoltaic power generation system.

[0003] The existing tracking type photovoltaic support is usually fixed at the bottom by bolting to the concrete foundation and connected at the top by a transmission shaft to the photovoltaic panel and support joist. Since the photovoltaic panel is large and rotates following the light, the support not only bears the dead load of the entire system, but also bears more external uneven loads such as wind load and torque generated by transmission. This makes the support bear too much load during long-term use and prone to falling or breaking in extreme weather. SUMMARY

[0004] The utility model intends to provide photovoltaic power station tracking type support auxiliary support device to solve the problem raised in the above background technology. The present scheme is composed of a diagonal pull rod, a horizontal pull rod, a pull rod clamp and a bearing, which fully utilizes the stability of a triangle. It not only protects the support, but also bears more external loads, so that the overall stability of the photovoltaic system is improved, and the service life is greatly improved. The components are connected by bolted joints and flanges, which is convenient for assembly and transportation.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] The photovoltaic power station tracking type support auxiliary support device comprises a diagonal pull rod, a conversion part, a horizontal pull rod and a third base. The bottom end of the diagonal pull rod is detachably connected with a second base, and the top end of the diagonal pull rod is detachably connected with the third base through a flange. The outer end of the diagonal pull rod is integrally formed with a conversion part. The end of the conversion part away from the diagonal pull rod is detachably connected with the horizontal pull rod through a flange. The end of the horizontal pull rod away from the conversion part is detachably connected with a first base. The upper side of the third base is provided with a pull rod clamp. The pull rod clamp comprises an upper clamp and a lower clamp. The upper clamp and the lower clamp are mutually symmetrical, and the bottom end of the upper clamp is fixedly connected with a support. The support and the third base are detachably connected. The inner cavities of the upper clamp and the lower clamp are both provided with bearings.

[0007] Preferably, the pair of bearings are symmetrical to each other, and each of the pair of bearings is arranged as a semi-cylindrical structure.

[0008] Preferably, the pair of bearings are symmetrical to each other, and each of the pair of bearings is arranged as a semi-cylindrical structure.

[0009] Preferably, the pair of bearings are symmetrical to each other, and each of the pair of bearings is arranged as a semi-cylindrical structure.

[0010] Preferably, the pair of bearings are symmetrical to each other, and each of the pair of bearings is arranged as a semi-cylindrical structure.

[0011] Preferably, the pair of bearings are symmetrical to each other, and each of the pair of bearings is arranged as a semi-cylindrical structure.

[0012] The technical scheme has the beneficial effects that:

[0013] The scheme is composed of the diagonal pull rod, the horizontal pull rod, the pull rod hoop and the bearing, fully utilizes the stability of the triangle, not only plays a role in protecting the support, but also bears the load from the outside, improves the overall stability of the photovoltaic system, and prolongs the service life. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 The utility model provides an overall structure schematic view;

[0015] Fig. 2 The utility model provides an overall structure schematic view;

[0016] Fig. 3 The utility model provides an overall structure schematic view;

[0017] The drawing figure sign 1, diagonal pull rod, 101, first diagonal pull rod, 102, second diagonal pull rod, 2, conversion part, 3, horizontal pull rod, 4, first base, 5, second base, 6, third base, 7, pull rod hoop, 701, upper hoop, 702, lower hoop, 703, connecting piece, 704, support, 8, bearing, 9, limit groove. DETAILED DESCRIPTION

[0018] The utility model will be further explained in detail in combination with the drawings and embodiments:

[0019] As Figs. 1-3The auxiliary support device for tracking support of the photovoltaic power station shown comprises a diagonal pull rod 1, a conversion part 2, a horizontal pull rod 3 and a third base 6, the bottom end of the diagonal pull rod 1 is detachably connected with a second base 5, and the top end of the diagonal pull rod 1 is detachably connected with the third base 6 through a flange, the outer end of the diagonal pull rod 1 is integrally formed with the conversion part 2, the end of the conversion part 2 away from the diagonal pull rod 1 is detachably connected with the horizontal pull rod 3 through a flange, the end of the horizontal pull rod 3 away from the conversion part 2 is detachably connected with a first base 4, the upper side of the third base 6 is provided with a pull rod clamp 7, the pull rod clamp 7 comprises an upper clamp 701 and a lower clamp 702, the upper clamp 701 and the lower clamp 702 are mutually symmetrical, and the bottom end of the upper clamp 701 is fixedly connected with a support 704, the support 704 and the third base 6 are detachably connected, and the inner cavities of the upper clamp 701 and the lower clamp 702 are both provided with bearings 8.

[0020] The existing tracking photovoltaic support is mostly fixed with a concrete foundation through bolt connection at the bottom and connected with a photovoltaic panel and a support keel through a transmission shaft at the top. Since the photovoltaic panel is large and rotates following the light, the support not only bears the dead load of the whole system, but also bears more uneven external loads such as wind load and torque generated by transmission, which makes the support bear too heavy load in long-term use and easily fall down or break in extreme weather.

[0021] In the scheme, the material of the diagonal pull rod 1 can be a 80*80*6 Q235B national standard hot-dip galvanized square tube, which is cut and processed according to the design size measured on site, needs to meet the design requirements of the drawing, and the surface is cleaned to remove burrs before being assembled with other parts.

[0022] The material of the horizontal pull rod 3 can also be a 80*80*6 Q235B national standard hot-dip galvanized square tube, and the processing process includes cutting, drilling and punching processes to ensure that the horizontal pull rod 3 meets the design requirements. These processes need to be accurately executed to ensure that the size and shape of the horizontal pull rod 3 are accurate. In the assembly stage, the inclination angle and direction of the horizontal pull rod 3 need to be accurately positioned to ensure that it can correctly support the photovoltaic panel and follow the movement track of the sun. After installation is completed, the photovoltaic tracking support needs to be debugged and checked to ensure that it can work normally.

[0023] In order to protect the horizontal pull rod 3 from corrosion and oxidation and prolong its service life, the scheme designs surface treatment and coating for the horizontal pull rod 3, which includes sandblasting, deburring, cleaning and other processes, and then spraying. At present, baking paint is commonly used for coating of photovoltaic tracking supports.

[0024] The material of the pull rod clamp hoop 7 can be a 140*140*8 Q235B hot-dip galvanized steel plate, which is formed by die stamping once to ensure accuracy and material performance is not damaged. The pull rod clamp hoop 7 is used to connect the photovoltaic panel support and the auxiliary device.

[0025] In the scheme, the connections between the inclined pull rod 1, the conversion part 2, the horizontal pull rod 3, the first base 4, the second base 5, the third base 6, and the pull rod clamp hoop 7 are detachably connected by bolt connectors. Bolt connection has become an important way in mechanical connection. It is not only convenient to disassemble, but also can better release the internal stress of each workpiece caused by rigid connection, which is very important for steel members. It can increase the service life and make the structure more safe and stable.

[0026] The conversion part 2 is arranged at one-third of the bottom of the inclined pull rod 1. In this way, the inclined pull rod 1, the conversion part 2, and the horizontal pull rod 3 together form a very stable triangular structure, which can maximize the stability of the support system.

[0027] The pair of bearings 8 are symmetrical to each other and are arranged in a semi-cylindrical structure. The ends of the pair of bearings 8 away from each other are arranged in an arc shape matching the inner walls of the upper hoop 701 and the lower hoop 702. The ends of the pair of bearings 8 close to each other are provided with a limiting groove 9.

[0028] In the scheme, the pair of bearings 8 are arranged on the inner walls of the bearings 8, cooperating with the fixed extrusion of the bearings 8 to clamp and fix the photovoltaic panel support inside the pair of limiting grooves 9, realizing the stable connection of the photovoltaic panel and the support device.

[0029] The ends of the upper hoop 701 and the lower hoop 702 close to each other are fixedly connected with a plurality of connecting pieces 703. The upper hoop 701 and the lower hoop 702 are detachably connected through the plurality of connecting pieces 703.

[0030] In the scheme, the plurality of connecting pieces 703 are connected by bolt connectors. The tighter the connection, the stronger the clamping force of the upper hoop 701 and the lower hoop 702 on the bearings 8, and the more secure the fixation of the photovoltaic panel.

[0031] The inclined pull rod 1 includes a first inclined rod 101 and a second inclined rod 102. The first inclined rod 101 and the second inclined rod 102 are detachably connected by flanges.

[0032] In the scheme, considering that the inclined pull rod 1 is relatively long, it is divided into the first inclined rod 101 and the second inclined rod 102 for assembly, which can be transported in a detachable manner to provide convenience for transportation.

[0033] The material of the bearing 8 is ultra-high molecular polyethylene.

[0034] In the scheme, considering that the bearing 8 is a core component of the auxiliary device, the material thereof is set to be ultra-high molecular polyethylene, the ultra-high molecular polyethylene has high tensile strength and impact strength, good wear resistance, small friction coefficient, can be self-lubricated, can resist chemical media and work in ultra-low temperature, and is very suitable for use in severe cold regions.

[0035] The specific implementation process is as follows:

[0036] During assembly, first, the components are transported to the location where the photovoltaic panel needs to be installed, the first inclined rod 101, the second inclined rod 102, the horizontal pull rod 3, the first base 4, the second base 5, the third base 6 and the pull rod clamp 7 are connected and assembled through bolt connections and flanges, then the inclined pull rod 1 and the horizontal pull rod 3 are fixed to the required installation position of the photovoltaic panel through the second base 5 and the first base 4 respectively, the inclination angle and direction of the inclined pull rod 1 and the horizontal pull rod 3 are determined to ensure that they can correctly support the photovoltaic panel and follow the movement track of the sun, then a pair of bearings 8 are respectively buckled inside the upper clamp 701 and the lower clamp 702, the photovoltaic panel and its support are clamped in a pair of limiting grooves 9, and the multiple connecting pieces 703 on the upper clamp 701 and the lower clamp 702 are tightened through bolt connections to extrude the pair of bearings 8, thereby fixing the photovoltaic panel support, after installation is completed, the photovoltaic tracking support is debugged and checked to ensure that it can work normally, which includes checking the installation position, fastening degree and connection condition with other components of the inclined pull rod 1 and the horizontal pull rod 3, and during the debugging process, the tracking accuracy and response speed of the tracking system also need to be tested to ensure that it can meet the design requirements.

[0037] The above is only an embodiment of the present application, and the specific technical solutions and / or common knowledge of the scheme are not described in detail. It should be noted that for those skilled in the art, without departing from the technical solutions of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope of the present application should be subject to the content of its claims, and the specific implementation mode and the like in the specification can be used to explain the content of the claims.

Claims

1. A tracking support auxiliary supporting device for a photovoltaic power station, characterized in that: The utility model provides a kind of tension rod, including diagonal pull rod (1), conversion part (2), cross pull rod (3) and third base (6), the bottom end of the diagonal pull rod (1) is detachably connected with second base (5), and the top end of diagonal pull rod (1) is detachably connected with third base (6) by flange, the outer end of the diagonal pull rod (1) is integrally formed with conversion part (2), the end of the conversion part (2) away from diagonal pull rod (1) is detachably connected with cross pull rod (3) by flange, the end of the cross pull rod (3) away from conversion part (2) is detachably connected with first base (4), the upper side of the third base (6) is provided with tension rod hoop (7), the tension rod hoop (7) includes upper hoop (701) and lower hoop (702), the upper hoop (701) and lower hoop (702) are mutually symmetrical, and the bottom end of the upper hoop (701) is fixedly connected with support (704), the support (704) and third base (6) are detachably connected, the inner cavity of the upper hoop (701) and lower hoop (702) is provided with bearing (8).

2. The auxiliary support device for tracking support of a photovoltaic power station according to claim 1, characterized in that: A pair of the bearing (8) is mutually symmetrical, and a pair of bearing (8) is arranged as half cylindrical structure.

3. The auxiliary support device for tracking support of a photovoltaic power station according to claim 1, characterized in that: The end of a pair of the bearing (8) away from each other is arranged as the arc shape matched with the inner wall of upper hoop (701) and lower hoop (702), and the end of a pair of bearing (8) is close to each other is all set with limiting groove (9).

4. The auxiliary support device for tracking support of a photovoltaic power station according to claim 1, characterized in that: The end of the upper hoop (701) and lower hoop (702) close to each other is all fixedly connected with a plurality of connecting pieces (703), and the upper hoop (701) and lower hoop (702) are detachably connected by a plurality of connecting pieces (703).

5. The auxiliary support device for tracking support of a photovoltaic power station according to claim 1, characterized in that: The diagonal pull rod (1) includes first diagonal rod (101) and second diagonal rod (102), and the first diagonal rod (101) and the second diagonal rod (102) are detachably connected by flange.

6. The auxiliary support device for tracking support of a photovoltaic power station according to claim 1, characterized in that: The material of the bearing (8) is ultrahigh molecular polyethylene.