High-wear-resistance surface treatment device for color spinning chenille yarn
By designing a high abrasion-resistant surface treatment device for spun chenille yarn, and using automated equipment to achieve uniform spraying and rapid drying of the abrasion-resistant agent, the problems of low treatment efficiency and uneven coating of spun chenille yarn were solved, improving the uniformity of the treatment effect and production efficiency, and maintaining the stability of the yarn color.
Patent Information
- Application Number
- CN202423005688.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
High abrasion-resistant surface treatment of spun chenille yarn is inefficient and prone to uneven application and human error, making it difficult to guarantee the uniformity and consistency of the treatment effect.
A high abrasion-resistant surface treatment device for colored chenille yarn was designed, including components such as a yarn feeding tube, a spray head, a drying tube, a guide wheel, a synchronous wheel, and a motor, to achieve uniform spraying and rapid drying of abrasion-resistant agent, and to automatically control the yarn conveying and processing process.
It improves the uniformity and consistency of yarn surface treatment, reduces human error, increases production efficiency and yarn quality, and ensures the color stability and vibrancy of dyed yarn.
Smart Images
Figure CN223571101U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chenille yarn technical field especially relates to high wear -resistant surface treatment device of color spun chenille yarn. BACKGROUND
[0002] Chenille yarn is a kind of special textile material, with its soft, fluffy, good hand feeling and visual aesthetic characteristics and is widely welcomed, is composed of coarse wool line and baseline, and the coarse wool line is wound around the baseline to form a unique structure, chenille yarn is widely used in home textile, clothing, toys and ornaments etc. field, and is favored because it can provide excellent warmth and comfort;
[0003] Color spun chenille yarn has been dyed in the production process, so special attention needs to be paid in subsequent surface treatment to avoid adverse effects on color and fiber structure, and the complex structure of color spun chenille yarn makes its surface treatment difficult, and traditional treatment method often needs manual point by point to ensure the uniformity and consistency of treatment effect.
[0004] Currently, when high wear-resistant surface treatment of color spun chenille yarn is needed, the operator needs to use a brush or a spray gun to manually apply wear-resistant agent on the yarn, and then dry naturally or manually, although the treatment effect is controllable, but the disadvantage is low production efficiency, and uneven application and manual error are prone to occur.
[0005] In view of the above problems, we have developed a color spun chenille yarn high wear-resistant surface treatment device. INVENTION CONTENTS
[0006] The utility model discloses a color spun chenille yarn high wear-resistant surface treatment device, aims at solving the technical problem in the background art.
[0007] In order to realize the above-mentioned purpose, the utility model has adopted the following technical scheme:
[0008] The color spun chenille yarn high wear-resistant surface treatment device, including the bottom plate, the top of the bottom plate is fixedly connected with the support plate, the top of the support plate is fixedly connected with two first fixed plates, and the two first fixed plates are fixedly connected with the yarn pipe between them, the inside of the yarn pipe is fixedly connected with the injection head equidistantly and symmetrically, the top of the support plate is fixedly connected with the wear-resistant agent feeder, the output end of the wear-resistant agent feeder is fixedly connected with the connecting pipe, the one end of the connecting pipe away from the wear-resistant agent feeder is fixedly connected with the input end of corresponding injection head, the top of the support plate and located one side of the yarn pipe are fixedly connected with two second fixed plates, and the inside of the two second fixed plates is rotatably connected with the drying pipe.
[0009] By setting up a stable structure foundation provided by the bottom plate and the supporting plate, the spray head inside the threading pipe can uniformly spray the wear-resistant agent, ensuring the uniformity and consistency of the yarn surface treatment, and the design of the drying pipe enables the sprayed yarn to dry quickly, improving the treatment efficiency and the quality of the yarn.
[0010] In a preferred scheme, the outer part of the drying pipe is fixedly connected with a first gear, one side of one of the second fixed plates is fixedly connected with a first motor, the output shaft of the first motor penetrates the second fixed plate and is fixedly connected with a second gear, and the second gear is meshingly connected with the first gear.
[0011] By setting up the first motor to drive the drying pipe to rotate through the meshing of the second gear and the first gear, the yarn can be uniformly heated when passing through the drying pipe, ensuring the drying effect of each part.
[0012] In a preferred scheme, the top of the supporting plate is fixedly connected with a yarn guide wheel at both ends, and the yarn guide wheel is used in cooperation with the corresponding threading pipe and drying pipe.
[0013] By setting up the design of the yarn guide wheel, the smoothness and stability of the yarn when passing through the threading pipe and the drying pipe are ensured, the friction and breakage risk of the yarn are reduced, the reliability of the production process is improved, and the guidance and positioning of the yarn are facilitated.
[0014] In a preferred scheme, the top of the bottom plate is fixedly connected with a vertical plate at both ends, one side of the vertical plate is rotatably connected with a yarn winding roller, the yarn winding roller is divided into a yarn feeding roller and a yarn collecting roller, the center shaft of the yarn winding roller penetrates the vertical plate and is fixedly connected with a synchronous wheel, and a synchronous belt is drivingly connected between the two synchronous wheels.
[0015] By setting up the linkage mechanism of the synchronous wheel and the synchronous belt, the synchronous operation of the yarn feeding roller and the yarn collecting roller is ensured, the slackness or breakage of the yarn is avoided, and the stability and efficiency of the production process are improved.
[0016] In a preferred scheme, one side of one of the vertical plates is fixedly connected with an L-shaped plate, the outer side of the L-shaped plate is fixedly connected with a second motor, and the output shaft of the second motor penetrates the L-shaped plate and is fixedly connected with one side of one of the synchronous wheels.
[0017] By setting up the second motor to drive one of the synchronous wheels, the synchronous belt and the other synchronous wheel are driven to rotate synchronously, ensuring the stable unwinding and winding of the yarn winding roller.
[0018] In a preferred scheme, the inner part of the vertical plate is provided with a sliding groove, the inner part of the sliding groove is fixedly connected with two sliding rods, the outer part of the two sliding rods is slidably connected with a sliding block, the side of the sliding block is fixedly connected with a pressing rod, the pressing rod is matched with the corresponding yarn winding roller, and the outer part of the sliding rod is sleeved with a spring between the top of the inner wall of the sliding groove and the top of the sliding block.
[0019] The sliding groove and the sliding rod are arranged, the stable sliding of the sliding block is ensured, the pressing rod can always apply appropriate tension to the yarn on the yarn winding roller through the elastic force of the spring, and the stability and uniformity of the yarn during unwinding and winding are ensured.
[0020] In a preferred scheme, the side of the bottom plate is fixedly connected with a control panel, and the drying pipe, the first motor and the second motor are electrically connected with the control panel.
[0021] The control panel is arranged to centrally control the operation of the drying pipe, the first motor and the second motor, the coordinated operation of the equipment is ensured, and the failure rate is reduced.
[0022] The color spun snow chenille yarn high wear-resistant surface treatment device has the following advantages:
[0023] In the utility model, the spray head in the threading pipe can uniformly spray the wear-resistant agent, ensures the uniformity and consistency of the yarn surface treatment, and the design of the drying pipe enables the sprayed yarn to be rapidly dried; on one hand, the automatic equipment can ensure that the wear-resistant agent is uniformly coated on the yarn surface, avoids uneven coating and artificial errors in manual treatment, and on the other hand, the automatic equipment can accurately control the composition and coating amount of the treatment liquid, reduces the color damage to the dyed yarn, maintains the stability and brightness of the color, greatly improves the operation quality and use efficiency compared with the traditional device. ACCURACY OF DRAWINGS
[0024] Figure 1 It is the first perspective three-dimensional schematic view of the color spun snow chenille yarn high wear-resistant surface treatment device.
[0025] Figure 2 It is the second perspective three-dimensional schematic view of the color spun snow chenille yarn high wear-resistant surface treatment device.
[0026] Figure 3 It is the sectional view of the threading pipe of the color spun snow chenille yarn high wear-resistant surface treatment device.
[0027] Figure 4 It is the structure schematic view of the drying pipe of the color spun snow chenille yarn high wear-resistant surface treatment device.
[0028] Figure 5 The utility model discloses a color spun chenille yarn high wear -resisting surface treatment device's vertical board section view schematic view is provided for the utility model.
[0029] Figure 6 For Figure 2 The enlarged view at A in the middle.
[0030] In the drawing: 1, bottom plate, 2, support plate, 3, first fixed plate, 4, threading pipe, 5, spray head, 6, wear -resisting agent feeder, 7, connecting pipe, 8, second fixed plate, 9, drying pipe, 10, first motor, 11, first gear, 12, godet, 13, vertical plate, 14, yarn winding roller, 15, synchronous wheel, 16, synchronous belt, 17, sliding groove, 18, sliding block, 19, pressing lever, 20, sliding rod, 21, spring, 22, L-shaped plate, 23, second motor, 24, control panel, 25, second gear. Specific embodiments
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. The components of the embodiments of the present application described and indicated in the drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of the present application.
[0032] The color spun chenille yarn high wear -resisting surface treatment device disclosed by the utility model is mainly applied to the scene of chenille yarn.
[0033] With reference Figures 1-6 , the color spun chenille yarn high wear -resisting surface treatment device, including bottom plate 1, its characterized in that, the top of bottom plate 1 is fixedly connected with support plate 2, the top of support plate 2 is fixedly connected with two first fixed plates 3, two first fixed plates 3 are fixedly connected with threading pipe 4 between, the inside of threading pipe 4 is fixedly connected with spray head 5 equidistantly symmetrical, the top of support plate 2 is fixedly connected with wear -resisting agent feeder 6, the output of wear -resisting agent feeder 6 is fixedly connected with connecting pipe 7, the end of connecting pipe 7 away from wear -resisting agent feeder 6 is fixedly connected with the input of corresponding spray head 5, the top of support plate 2 and located one side of threading pipe 4 are fixedly connected with two second fixed plates 8, and the inside of two second fixed plates 8 is rotatably connected with drying pipe 9 between.
[0034] The embodiment: through the stable structure foundation provided by the bottom plate 1 and the support plate 2, the spray head 5 inside the threading pipe 4 can uniformly spray the wear-resistant agent, ensuring the uniformity and consistency of the yarn surface treatment, and the design of the drying pipe 9 can quickly dry the sprayed yarn, improving the treatment efficiency and the quality of the yarn.
[0035] In a preferred embodiment, the first gear 11 is fixedly connected to the outside of the drying pipe 9, one side of the second fixed plate 8 is fixedly connected with the first motor 10, the output shaft of the first motor 10 penetrates through the second fixed plate 8 and is fixedly connected with the second gear 25, and the second gear 25 is meshingly connected with the first gear 11.
[0036] The embodiment: the first motor 10 drives the rotation of the drying pipe 9 through the meshing of the second gear 25 and the first gear 11, so that the yarn can be uniformly heated when passing through the drying pipe 9, ensuring the drying effect of each part.
[0037] In a preferred embodiment, the yarn guide wheel 12 is fixedly connected to the top of the support plate 2 at both ends, and the yarn guide wheel 12 is used in cooperation with the corresponding threading pipe 4 and drying pipe 9.
[0038] The embodiment: the design of the yarn guide wheel 12 ensures the smoothness and stability of the yarn when passing through the threading pipe 4 and the drying pipe 9, reduces the friction and breakage risk of the yarn, improves the reliability of the production process, and also facilitates the guidance and positioning of the yarn.
[0039] In a preferred embodiment, the upright plate 13 is fixedly connected to the top of the bottom plate 1 at both ends, the yarn winding roller 14 is rotatably connected to one side of the upright plate 13, the yarn winding roller 14 is divided into a yarn feeding roller and a yarn winding roller, the central shaft of the yarn winding roller 14 penetrates through the upright plate 13 and is fixedly connected with the synchronous wheel 15, and the synchronous belt 16 is drivingly connected between the two synchronous wheels 15.
[0040] The embodiment: the linkage mechanism of the synchronous wheel 15 and the synchronous belt 16 ensures the synchronous operation of the yarn feeding roller and the yarn winding roller, avoids the relaxation or breakage of the yarn, and improves the stability and efficiency of the production process.
[0041] In a preferred embodiment, the L-shaped plate 22 is fixedly connected to one side of the upright plate 13, the second motor 23 is fixedly connected to the outside of the L-shaped plate 22, and the output shaft of the second motor 23 penetrates through the L-shaped plate 22 and is fixedly connected to one side of the synchronous wheel 15.
[0042] The embodiment: the second motor 23 drives the synchronous rotation of the synchronous belt 16 and the other synchronous wheel 15 by driving one of the synchronous wheels 15, ensuring the stable unwinding and winding of the yarn winding roller 14.
[0043] In a preferred implementation, the inner part of the vertical plate 13 is provided with a sliding groove 17, the inner part of the sliding groove 17 is fixedly connected with two sliding rods 20, the outer part of the two sliding rods 20 is slidably connected with a sliding block 18, one side of the sliding block 18 is fixedly connected with a pressing rod 19, the pressing rod 19 is used in cooperation with the corresponding yarn winding roller 14, and the outer part of the sliding rod 20 and the top of the inner wall of the sliding groove 17 and the top of the sliding block 18 are sleeved with a spring 21.
[0044] In this embodiment, the sliding groove 17 and the sliding rod 20 ensure the stable sliding of the sliding block 18, and the pressing rod 19 can always apply appropriate tension to the yarn on the yarn winding roller 14 through the elastic force of the spring 21, thereby ensuring the stability and uniformity of the yarn during unwinding and winding.
[0045] In a preferred implementation, the bottom plate 1 is fixedly connected with a control panel 24, and the drying pipe 9, the first motor 10 and the second motor 23 are electrically connected with the control panel 24.
[0046] In this embodiment, the control panel 24 centrally controls the operation of the drying pipe 9, the first motor 10 and the second motor 23, thereby ensuring the coordinated operation of the equipment and reducing the failure rate.
[0047] Working principle: in use, the second motor 23 drives the synchronous wheel 15 fixedly connected therewith to rotate, the synchronous belt 16 synchronously drives the two synchronous wheels 15 to rotate, thereby driving the unwinding roller and the winding roller to rotate, the unwinding roller unwinds the yarn from the yarn roll, the yarn is guided by the guide wheel 12 and enters the yarn pipe 4, the wear-resistant agent feeder 6 delivers the wear-resistant agent to the agent spraying head 5 through the connecting pipe 7, the agent spraying head 5 sprays the wear-resistant agent at equal intervals in the inner part of the yarn pipe 4, so that the yarn surface is uniformly covered with the wear-resistant agent, the first motor 10 drives the second gear 25 to rotate, the second gear 25 meshes with the first gear 11, so that the first gear 11 rotates and in turn drives the drying pipe 9 to rotate, the rotating drying pipe 9 performs drying treatment on the yarn after spraying through the internal heating device, so as to ensure that the wear-resistant agent is completely solidified on the yarn surface, the yarn after drying treatment continues to be guided by the guide wheel 12 and enters the winding roller for winding, in the rotating process of the winding roller, the sliding block 18 slides in the sliding groove 17, the pressing rod 19 uniformly presses the yarn on the winding roller, the stable position of the sliding block 18 and the pressing rod 19 is maintained through the tension of the spring 21, thereby ensuring the tightness and uniformity of the yarn winding, the automatic equipment can accurately control the composition and coating amount of the treatment liquid, reduce the color damage to the dyed yarn, maintain the stability and brightness of the color, and greatly improve the operation quality and use efficiency compared with traditional devices.
[0048] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. According to the technical solution and the inventive concept of the present application, equivalent replacement or change should be covered in the protection scope of the present application.
Claims
1. A device for high abrasion-resistant surface treatment of spun chenille yarn, comprising a base plate (1), characterized in that, A support plate (2) is fixedly connected to the top of the base plate (1). Two first fixing plates (3) are fixedly connected to the top of the support plate (2). A threading tube (4) is fixedly connected between the two first fixing plates (3). Spray heads (5) are fixedly connected symmetrically at equal intervals inside the threading tube (4). A wear-resistant agent feeder (6) is fixedly connected to the top of the support plate (2). A connecting pipe (7) is fixedly connected to the output end of the wear-resistant agent feeder (6). The end of the connecting pipe (7) away from the wear-resistant agent feeder (6) is fixedly connected to the input end of the corresponding spray head (5). Two second fixing plates (8) are fixedly connected to the top of the support plate (2) and to one side of the threading tube (4). A drying tube (9) is rotatably connected between the interiors of the two second fixing plates (8).
2. The apparatus for high abrasion-resistant surface treatment of spun chenille yarn according to claim 1, characterized in that, The drying tube (9) is externally fixedly connected to a first gear (11), and a first motor (10) is fixedly connected to one side of a second fixing plate (8). The output shaft of the first motor (10) passes through the second fixing plate (8) and is fixedly connected to a second gear (25). The second gear (25) meshes with the first gear (11).
3. The apparatus for high abrasion-resistant surface treatment of spun chenille yarn according to claim 1, characterized in that, Both ends of the top of the support plate (2) are fixedly connected with guide wheels (12), and the guide wheels (12) are used in conjunction with the corresponding yarn threading tube (4) and drying tube (9).
4. The apparatus for high abrasion-resistant surface treatment of spun chenille yarn according to claim 2, characterized in that, Both ends of the top of the base plate (1) are fixedly connected to the vertical plate (13), and one side of the vertical plate (13) is rotatably connected to the winding roller (14). The winding roller (14) is divided into a feeding roller and a taking-up roller. The central axis of the winding roller (14) passes through the vertical plate (13) and is fixedly connected to the synchronous wheel (15). The two synchronous wheels (15) are connected by a synchronous belt (16).
5. The apparatus for high abrasion-resistant surface treatment of spun chenille yarn according to claim 4, characterized in that, An L-shaped plate (22) is fixedly connected to one side of one of the upright plates (13), and a second motor (23) is fixedly connected to the outside of the L-shaped plate (22). The output shaft of the second motor (23) passes through the L-shaped plate (22) and is fixedly connected to one side of one of the synchronous pulleys (15).
6. The apparatus for high abrasion-resistant surface treatment of spun chenille yarn according to claim 4, characterized in that, The interior of each upright plate (13) is provided with a sliding groove (17). Two sliding rods (20) are fixedly connected inside each sliding groove (17). Sliding blocks (18) are slidably connected between the exterior of each of the two sliding rods (20). A pressing rod (19) is fixedly connected to one side of each sliding block (18). The pressing rod (19) is used in conjunction with the corresponding winding roller (14). A spring (21) is sleeved between the top of the sliding rod (20) and the top of the sliding block (18) on the exterior of the sliding groove (17).
7. The apparatus for high abrasion-resistant surface treatment of spun chenille yarn according to claim 5, characterized in that, A control panel (24) is fixedly connected to one side of the base plate (1), and the drying tube (9), the first motor (10) and the second motor (23) are all electrically connected to the control panel (24).