Impurity removal structure for chili processing

Abstract

The utility model relates to the field of pepper processing, in particular to an impurity removal structure for pepper processing, which comprises an impurity removal box, a sub-assembly, a cleaning assembly, a buffer assembly, a vibration motor and a box door, by arranging the screening assembly with the multi-stage screening structure, the pepper washing device can directly screen and classify peppers according to different sizes in the pepper washing process, not only can washing be more thorough, but also the peppers can be conveniently classified and placed according to different sizes, and the subsequent processing efficiency is improved; the pepper screening and cleaning efficiency can be improved in a vibration mode, buffering and damping can be conducted in the vibration process by arranging the buffering assembly, the impurity removal box is protected, and related structures of the impurity removal box are prevented from being damaged by vibration.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of pepper processing, especially pepper processing is used to remove the impurity structure. BACKGROUND

[0002] Pepper processing is an important process of converting peppers into various delicious and practical products, peppers can be made into douban chili sauce, chili oil, chili paste, red chili sauce and other condiments, peanuts, stones, plastic bags, chili stems and other impurities are often mixed in the pepper raw materials, these impurities not only affect the taste of the pepper, but also may pose a threat to human health, the impurity removal structure for pepper processing is an important equipment in the process of pepper processing, mainly used for removing impurities in the pepper to improve the quality of the pepper.

[0003] The existing impurity removal structure for pepper processing usually directly uses water flushing method to remove the impurities of the pepper, although the impurity particles on the pepper can be basically cleaned, but since the pepper particles are of different sizes, the direct flushing method mixed together is easy to cause incomplete cleaning, and subsequent size screening and classification of the pepper are needed, which is low in work efficiency.

[0004] Therefore, in view of the above problems that the existing impurity removal structure for pepper processing usually directly piles the peppers of different sizes together for flushing, resulting in incomplete cleaning, and manual sorting of the peppers according to different sizes after impurity removal, which is low in work efficiency, a pepper processing impurity removal device with multi-stage screening structure can be designed, which can directly screen and clean the peppers according to different sizes during the process of cleaning and removing impurities of the peppers, not only can make the cleaning more thorough, but also can classify and place the peppers according to different sizes, which can greatly improve the subsequent processing efficiency. SUMMARY

[0005] In order to overcome the problem that the existing impurity removal structure for pepper processing usually directly piles the peppers of different sizes together for flushing, resulting in incomplete cleaning, and manual sorting of the peppers according to different sizes after impurity removal, which is low in work efficiency.

[0006] The utility model discloses a technical scheme for the impurity removing structure for pepper processing, which comprises an impurity removing box, a grouping component, a cleaning component, a buffer component, a vibration motor and a box door.

[0007] Preferably, by setting the screening component with the multi-stage screening structure, the pepper can be directly screened and classified according to different sizes during the washing process, which not only makes the cleaning more thorough, but also facilitates the classification and placement of the pepper according to different sizes, thereby improving the subsequent processing efficiency. By setting the vibration motor, the screening and washing efficiency of the pepper can be accelerated through vibration. By setting the buffer component, the vibration process can be buffered and damped, the impurity removing box is protected, and the related structures of the impurity removing box are prevented from being damaged.

[0008] Preferably, the screening component comprises a first filter plate, a second filter plate, a third filter plate and a fourth filter plate, which are arranged in sequence from top to bottom. The first filter plate, the second filter plate, the third filter plate and the fourth filter plate are respectively provided with filter holes with decreasing aperture in linear distribution. The pepper is screened through the first filter plate, the second filter plate and the third filter plate, and the filtered impurity particles are collected through the fourth filter plate.

[0009] Preferably, the cleaning component comprises a spraying plate, a spray head, a water inlet pipe and a hydraulic controller. The spray head for spraying water is fixedly installed on the upper end of the spraying plate in left-right opposite arrangement. The hydraulic controller for controlling the water pressure in the spraying plate is fixedly installed at the middle position of the front part of the upper end of the spraying plate.

[0010] Preferably, the water inlet pipe for introducing water is fixedly installed at the middle part of the right end of the spraying plate. The control valve for controlling the water inlet and outlet is arranged on the outside of the water inlet pipe.

[0011] Preferably, the buffer component comprises a support column, a mounting block, a spring, a damper and a support seat. Four groups of support columns are arranged in left-right symmetry. The mounting block is fixedly connected to the lower end of each support column.

[0012] Preferably, the spring for buffering is fixedly installed at the lower end of the mounting block. The damper for assisting rebound is arranged in the spring.

[0013] Preferably, the lower end of the spring is fixedly mounted with a support base for increasing stability, and the upper end of the support base has mounting holes around its four corners for mounting and fixing the support base.

[0014] The beneficial effects of this utility model are:

[0015] 1. By setting up a screening component with a multi-stage screening structure, the peppers can be directly screened and classified according to different sizes during the washing process. This not only makes the washing more thorough but also facilitates the classification and placement of peppers according to different sizes, improving the efficiency of subsequent processing. By setting up a vibration motor, the pepper screening and washing efficiency can be accelerated through vibration. By setting up a buffer component, the vibration can be buffered and damped during the vibration process, protecting the impurity removal box and preventing the related structures of the impurity removal box from being damaged by vibration. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the impurity removal structure for chili processing according to this utility model.

[0017] Figure 2 The diagram shown is a three-dimensional structural schematic of the impurity removal and screening component for chili processing according to this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional structural schematic of the cleaning and impurity removal structure for chili processing according to this utility model.

[0019] Figure 4 The diagram shows a three-dimensional structure of the impurity removal and buffer assembly for chili processing according to this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Impurity removal box; 5. Vibration motor; 6. Box door; 201. First filter plate; 202. Second filter plate; 203. Third filter plate; 204. Fourth filter plate; 301. Spray plate; 302. Spray head; 303. Water inlet pipe; 304. Hydraulic controller; 401. Support column; 402. Mounting block; 403. Spring; 404. Damper; 405. Support base; 406. Mounting hole. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Pepper is an important vegetable and condiment, with rich nutritional value and multiple uses, pepper belongs to Solanaceae Capsicum, an annual or limited perennial herb, the plant is 40-80 cm high, the fruit is long finger-shaped, green when unripe, red, orange or purple when ripe, spicy, rich in vitamin C, usually used as a condiment, can be pickled, dried, processed into various products, at the same time, the fruit, root, stem and leaf of pepper can be used as traditional Chinese medicine, with the functions of warming middle and dispelling cold, promoting digestion and so on. Pepper processing includes impurity removal, deep processing and other links. Pepper plays an important role in food, medicine and industrial value.

[0023] After picking, the surface of the pepper is usually contaminated with various impurities and particles, which usually need to be removed. The impurity removal structure for pepper processing is mainly used to remove impurities in the pepper. The impurity removal structure for pepper processing is mainly used in the process of pepper processing to remove various impurities such as peanuts, stones, plastic bags, pepper stems, etc. mixed in the pepper raw materials. If these impurities are not removed, they will affect the quality and taste of the pepper products. Therefore, the impurity removal structure for pepper processing is an indispensable equipment in the process of pepper processing, which is of great significance to improve the quality and processing efficiency of pepper products.

[0024] The impurity removal structure for pepper processing plays an important role in improving the processing efficiency and effect of pepper, but there are usually some problems in the actual use of the impurity removal structure for pepper processing. Some common problems and possible causes are listed below: 1. Impurities are not completely removed, the main reason may be that the screen mesh size of the impurity removal machine is too large or too small, resulting in that part of the impurities cannot be effectively separated; or the machine vibration force is not enough, so that the pepper and impurities cannot be fully collided and separated. 2. High labor intensity and low cleaning efficiency: the main reason may be that the traditional impurity removal method may need more manual participation, and the machine has low automation degree, resulting in high labor intensity and low cleaning efficiency. 3. Difficult to maintain the equipment: the main reason may be that the inside of the impurity removal structure is complex, easy to accumulate impurities and residues, resulting in difficult to clean and maintain the equipment.

[0025] The impurity removal structure for pepper processing has experienced a long development process:

[0026] Initial development stage: the impurity removal structure for pepper processing starts in technology, mainly to solve the problem of impurities in pepper processing. The impurity removal structure in this stage may be relatively simple, with low automation degree, limited cleaning efficiency and effect.

[0027] Technical improvement stage: With the development of technology, the impurity removal structure for pepper processing has been improved. A double-shaft motor, eccentric block, support and vibrating screen are used to make the pepper turn over, and water sprayed by the nozzle is used to clean the pepper. This structure reduces the labor intensity of workers and improves the cleaning efficiency.

[0028] Modern stage: In recent years, the impurity removal structure for pepper processing has further developed towards modernization and automation. A modern processing base integrating pepper cleaning, stem cutting, drying, color selection, packaging and other functions has been built, improving the overall efficiency and quality of pepper processing.

[0029] There are many types of impurity removal structures for pepper processing on the market, such as: 1. Pepper impurity removal machine: the working principle is to separate the pepper by its different physical properties. The specific steps include material feeding, vibrating screen separation, air dust removal and seed screening. 2. Vibrating screen: separates the pepper from the impurities by vibrating screening. 3. Air separator: uses air to blow away the impurities in the pepper to achieve the purpose of impurity removal. This equipment is easy to operate and environmentally friendly.

[0030] Although there are many impurity removal structures for pepper processing on the market, there are still some problems and challenges in actual use, such as the above-mentioned impurity removal structures for pepper processing, which have the following problems: 1. Pepper impurity removal machine: may face the problems of incomplete impurity cleaning, high labor intensity, low cleaning efficiency, difficult equipment maintenance, etc. 2. Vibrating screen: may face the problems of incomplete impurity cleaning, high labor intensity, low cleaning efficiency, difficult equipment maintenance, etc. 3. Air separator: may cause damage to the pepper and have high requirements for air volume. Most of the impurity removal structures for pepper processing on the market usually use water washing directly to remove impurities from the pepper. Although it can basically clean the impurities on the pepper, since the pepper particles are of different sizes, direct washing together may cause incomplete cleaning, and subsequent classification and placement of the pepper by size are required, which is low in work efficiency.

[0031] Please refer to Figure 1The utility model provides a kind of embodiment: impurity removal structure for pepper processing, including impurity removal box 1, grouping component, cleaning component, buffer component, vibration motor 5 and box door 6, the inside fixed mounting of impurity removal box 1 is used to filter the impurity on pepper and the screen component for classifying pepper by size is installed, the upper end fixed mounting of impurity removal box 1 is used to flush the cleaning component for pepper, the position of the left and right ends of impurity removal box 1 close to bottom is relatively set fixed installation and is provided with four groups of buffer component for protecting impurity removal box 1, the left and right ends of impurity removal box 1 middle part is relatively set fixed installation and is provided with vibration motor 5 for vibration, the front end of impurity removal box 1 is uniformly distributed from top to bottom and is provided with four groups of box door 6 matched with screen component, the lower end middle part of impurity removal box 1 is fixed installation and is provided with drain pipe for discharging cleaning wastewater, the outside of drain pipe is provided with control valve for controlling import and export.

[0032] Please refer to Figure 2 In the embodiment, the screen component includes a first filter plate 201, a second filter plate 202, a third filter plate 203 and a fourth filter plate 204, which are arranged in sequence from top to bottom, and the first filter plate 201, the second filter plate 202, the third filter plate 203 and the fourth filter plate 204 are respectively provided with filter holes with diameters decreasing in sequence and arranged in linear distribution, the first filter plate 201, the second filter plate 202 and the third filter plate 203 are used to screen the peppers, and the fourth filter plate 204 is used to collect the filtered impurity particles.

[0033] Please refer to Figure 3 In the embodiment, the cleaning component includes a spraying plate 301, a spray head 302, a water inlet pipe 303 and a hydraulic controller 304, the spray head 302 for spraying water is fixedly installed on the upper end of the spraying plate 301 in left-right opposite arrangement, the hydraulic controller 304 for controlling the water pressure in the spraying plate 301 is fixedly installed on the front middle position of the upper end of the spraying plate 301, the model of the hydraulic controller 304 is LY810, the water inlet pipe 303 for introducing water is fixedly installed on the right middle part of the spraying plate 301, and the control valve for controlling the water inlet and outlet is arranged on the outside of the water inlet pipe 303.

[0034] Please refer to Figure 4 In the embodiment, the buffer component includes a support column 401, a mounting block 402, a spring 403, a damper 404 and a support seat 405, the support column 401 is provided with four groups in left-right symmetry, the mounting block 402 is fixedly connected to the lower end of each of the four groups of support columns 401, the spring 403 for buffering is fixedly installed on the lower end of the mounting block 402, the damper 404 for assisting rebound is arranged in the spring 403, the support seat 405 for increasing stability is fixedly installed on the lower end of the spring 403, and the mounting hole 406 for mounting and fixing the support seat 405 is arranged around the upper end of the support seat 405.

[0035] In the process of working, first of all, the impurity removal box 1 is moved to the corresponding position, and the impurity removal box 1 is fixed through the buffer assembly, and the support seat 405 is installed and fixed through the mounting hole 406 on the support seat 405;

[0036] Then start the impurity removal process of the pepper, introduce the pepper from the upper end of the impurity removal box 1, and use the cleaning assembly to wash the pepper, introduce water into the spray plate 301 through the water inlet pipe 303, and adjust the water pressure to the appropriate size through the hydraulic controller 304, so that the spray head 302 sprays water to wash the dust and impurities on the surface of the pepper;

[0037] In the process of washing, the peppers are sieved and filtered according to different sizes by the sieving assembly, and the dust particles continuously flow downward from the filter holes until they flow into the bottom of the impurity removal box 1;

[0038] In the process of cleaning and impurity removal, the vibration motor 5 is vibrated to speed up the sieving and cleaning of the peppers;

[0039] And the buffer assembly protects the impurity removal box 1 and related structures, and the spring 403 provides buffering and damping, and the damper 404 inside the spring 403 assists in rebounding;

[0040] Finally, after cleaning, open the control valve outside the drain pipe at the bottom of the impurity removal box 1 to drain the cleaning wastewater, open the corresponding box door 6, and the sieved peppers overflow, and the dust and impurity particles on the fourth filter plate 204 are cleaned out.

[0041] Through the above steps, by setting the sieving assembly with multi-stage sieving structure, the peppers can be directly sieved and classified according to different sizes during washing, which not only makes the cleaning more thorough, but also facilitates the classification and placement of peppers according to different sizes, improves the subsequent processing efficiency, and the vibration motor 5 can speed up the sieving and cleaning efficiency of the peppers through vibration, and the buffer assembly can buffer and dampen during vibration to protect the impurity removal box 1 and avoid damaging the related structures of the impurity removal box 1, to solve the problem that the existing impurity removal structure for pepper processing usually uses water washing to remove impurities, which can basically remove the impurities on the peppers, but due to the different sizes of the peppers, the direct washing method is easy to cause incomplete cleaning, and the peppers need to be sieved and classified again for subsequent placement, which is low in working efficiency.

Claims

1. A structure for removing impurities during chili processing, comprising an impurity removal box (1); characterized in that: It also includes a screening component, a washing component, a buffer component, a vibration motor (5) and a door (6). The inside of the impurity removal box (1) is fixedly installed with a screening component for filtering impurities on the chili peppers and classifying the chili peppers by size. The top of the impurity removal box (1) is fixedly installed with a washing component for rinsing the chili peppers. The left and right ends of the impurity removal box (1) are fixedly installed with four sets of buffer components for protecting the impurity removal box (1) near the bottom. The left and right ends of the impurity removal box (1) are fixedly installed with vibration motors (5) for vibration in the middle. The front end of the impurity removal box (1) is evenly distributed with four sets of doors (6) that match the screening component from top to bottom. The bottom middle of the impurity removal box (1) is fixedly installed with a drain pipe for discharging washing wastewater. The outside of the drain pipe is equipped with a control valve for controlling the inlet and outlet.

2. The impurity removal structure for chili processing according to claim 1, characterized in that: The screening assembly includes a first filter plate (201), a second filter plate (202), a third filter plate (203), and a fourth filter plate (204). The first filter plate (201), the second filter plate (202), the third filter plate (203), and the fourth filter plate (204) are arranged in a top-to-bottom order. The first filter plate (201), the second filter plate (202), the third filter plate (203), and the fourth filter plate (204) are respectively provided with filter holes of decreasing diameter in a linear distribution. Chili peppers are screened through the first filter plate (201), the second filter plate (202), and the third filter plate (203), and the filtered impurity particles are collected through the fourth filter plate (204).

3. The impurity removal structure for chili processing according to claim 1, characterized in that: The cleaning assembly includes a spray plate (301), a nozzle (302), a water inlet pipe (303), and a hydraulic controller (304). The upper end of the spray plate (301) is evenly and fixedly installed with nozzles (302) for spraying water, which are arranged opposite each other on the left and right. The upper front middle position of the spray plate (301) is fixedly installed with a hydraulic controller (304) for controlling the water pressure in the spray plate (301).

4. The impurity removal structure for chili processing according to claim 3, characterized in that: A water inlet pipe (303) for introducing water is fixedly installed at the middle of the right end of the spray plate (301), and a control valve for controlling the inlet and outlet of water is provided on the outside of the water inlet pipe (303).

5. The impurity removal structure for chili processing according to claim 1, characterized in that: The buffer assembly includes a support column (401), a mounting block (402), a spring (403), a damper (404), and a support base (405). The support column (401) is arranged in four sets symmetrically on the left and right, and the lower end of each of the four sets of support columns (401) is fixedly connected to the mounting block (402).

6. The impurity removal structure for chili processing according to claim 5, characterized in that: A spring (403) for buffering is fixedly installed at the lower end of the mounting block (402), and a damper (404) for assisting rebound is provided inside the spring (403).

7. The impurity removal structure for chili processing according to claim 5, characterized in that: The lower end of the spring (403) is fixedly mounted with a support base (405) for increasing stability, and the upper end of the support base (405) has mounting holes (406) around the four corners for mounting and fixing the support base (405).

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