Toilet paper production monitoring device

Abstract

Relates to the field of toilet paper processing, and discloses a toilet paper production monitoring device which comprises a conveying unit and a detection and control element arranged on the conveying unit and used for detecting whether a toilet paper body is qualified or not, and further comprises an eliminating unit arranged at the discharging end of the conveying unit; the collecting unit is arranged on the side, close to the removing unit, of the conveying unit; the collecting unit comprises a first collecting frame which is adjustably arranged on one side of the conveying unit; by means of the toilet paper body processing device, unqualified toilet paper bodies can be found and processed in time, it is guaranteed that all products flowing into the market are high-quality products, the first collecting frame and the second collecting frame are arranged in an adjustable mode, and therefore production efficiency is improved. And unqualified toilet paper bodies can be conveniently collected, the unqualified toilet paper bodies can be continuously collected, and continuous work of the removing unit is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to toilet paper processing technical field, concretely is toilet paper production monitoring device. BACKGROUND

[0002] In the toilet paper production process, it is crucial to ensure product quality. Traditional toilet paper production lines usually include cutting, packaging and other links. In these links, due to factors such as equipment precision, raw material quality or improper operation, some toilet paper products may have defects, such as irregular cutting, damage, contamination, etc. These unqualified toilet paper products, if flowing into the market, not only affect the user experience of consumers, but also damage the brand image of the production enterprise.

[0003] To solve this problem, the traditional method is to conduct manual inspection at the end of the production line, but this is not only inefficient, but also costly. With the continuous development of automation and intelligent technology, people have begun to try to apply automation technology to the quality monitoring of toilet paper production lines.

[0004] The existing equipment has the following shortcomings: the existing monitoring device is usually single-functioned, can only make simple qualified or unqualified judgment, and cannot effectively collect and process unqualified products.

[0005] Therefore, the toilet paper production monitoring device is proposed to solve the above problems. SUMMARY

[0006] The utility model aims at providing toilet paper production monitoring device to solve the problem that unqualified products cannot be effectively collected and processed.

[0007] To achieve the above purpose, the utility model provides the following technical scheme: toilet paper production monitoring device, including conveying unit for conveying cut completed toilet paper body and detection control element for detecting whether the toilet paper body is qualified, and further comprising:

[0008] The rejection unit is arranged at the discharge end of the conveying unit and is used for pushing out unqualified toilet paper bodies;

[0009] The collection unit is arranged on one side of the conveying unit close to the rejection unit and is used for collecting unqualified toilet paper bodies;

[0010] The collection unit comprises:

[0011] The first collection frame is adjustably arranged on one side of the conveying unit;

[0012] The second collection frame is adjustably arranged on one side of the conveying unit and is connected with the first collection frame.

[0013] The removing unit comprises a guide plate fixed on the conveying unit, a support frame arranged on the side of the guide plate away from the collecting unit, a hydraulic cylinder fixed on the support frame, and a pushing plate fixed on the power output end of the hydraulic cylinder, the guide plate is arranged obliquely, and the pushing plate abuts against the guide plate.

[0014] The lower end of the guide plate is provided with a horizontal plate.

[0015] The collecting unit further comprises a bottom plate, connecting plates arranged on the side of the bottom plate, and a moving rod fixed between the two connecting plates, the moving rod is slidingly connected to the side of the conveying unit, and the first collecting frame and the second collecting frame are arranged on the upper end of the bottom plate.

[0016] The lower end of the guide plate is provided with a fixing frame, the side of the fixing frame close to the connecting plate is provided with a guide block, the moving rod passes through the guide block, and the guide block is provided with a guide groove for the movement of the moving rod.

[0017] The conveying unit comprises a mounting frame, a base fixed to the lower end of the mounting frame, a side plate fixed to the middle of the lower end of the mounting frame, a motor fixed to the side plate, a transmission shaft fixed to the power output end of the motor, a conveying belt sleeved on the transmission shaft, and a guide roller arranged on the mounting frame, and the conveying belt is sleeved on the guide roller.

[0018] The side plate is provided with a supporting roller for adjusting the tightness of the conveying belt.

[0019] The upper end of the mounting frame is provided with a limiting frame for guiding the toilet paper body.

[0020] The monitoring element comprises a connecting frame fixed to the side of the upper end of the mounting frame close to the guide plate and a camera fixed to the connecting frame, and the camera is located above the conveying belt.

[0021] Compared with the prior art, the beneficial effects of the present application are:

[0022] The accurate monitoring element and the efficient removing unit can timely find and process unqualified toilet paper bodies, ensure that only high-quality products flow into the market, the first collecting frame and the second collecting frame can be adjusted and arranged, the unqualified toilet paper bodies can be conveniently collected, the unqualified toilet paper bodies can be continuously collected, and the continuous work of the removing unit is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is an embodiment of the present application that the main structure is shown in the schematic view.

[0024] Figure 2 It is the structure schematic view of front view in an embodiment of the utility model;

[0025] Figure 3 It is the structure schematic view of side view in an embodiment of the utility model;

[0026] Figure 4 It is the structure schematic view of top view in an embodiment of the utility model;

[0027] Figure 5 It is the structure schematic view of the connection of collecting unit and conveying unit in an embodiment of the utility model;

[0028] Figure 6 It is the structure schematic view of section in an embodiment of the utility model.

[0029] In the drawing: 1, conveying unit;11, mounting bracket;12, base;13, side plate;14, motor;15, transmission shaft;16, conveying belt;17, support roller;18, guide roller;19, limiting bracket;120, fixed bracket;1201, guide block;12011, guide groove;2, detection control element;21, connecting bracket;22, camera;3, rejection unit;31, guide plate;311, horizontal plate;32, support frame;33, hydraulic cylinder;34, push plate;4, collecting unit;41, bottom plate;42, connecting plate;43, moving rod;44, first collecting frame;45, second collecting frame;5, toilet paper body. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] Please refer to Figures 1-6 The utility model provides a technical scheme: toilet paper production monitoring device, including the conveying unit 1 for conveying the toilet paper body 5 of cutting completion and the detection control element 2 for detecting whether the toilet paper body 5 is qualified is set on the conveying unit 1, still including:

[0032] The rejection unit 3 is set at the discharge end of the conveying unit 1, and is used to push out the unqualified toilet paper body 5;

[0033] The collecting unit 4 is set at the side of the conveying unit 1 close to the rejection unit 3, and is used to collect the unqualified toilet paper body 5;

[0034] The collecting unit 4 includes:

[0035] The first collecting frame 44 is adjustably arranged on one side of the conveying unit 1.

[0036] The second collecting frame 45 is adjustably arranged on one side of the conveying unit 1 and connected with the first collecting frame 44.

[0037] It should be noted that in operation, the cut finished toilet paper body 5 enters the conveying unit 1 from the feeding end of the conveying unit 1 and is transported by the conveying device on the conveying unit 1. When the toilet paper body 5 is transported to the lower end of the detection element 2, the detection element 2 detects the quality of the toilet paper body 5. When detecting problems such as irregular cutting, damage, and pollution of the toilet paper body 5, the detection element 2 transmits a signal to the plc controller element, and then the plc controller element opens the rejection unit 3. The rejection unit 3 pushes the unqualified toilet paper body 5 to one side of the conveying unit 1, and then falls into the inside of the first collecting frame 44. When the first collecting frame 44 is full, the first collecting frame 44 is pulled away from the conveying unit 1. At this time, the second collecting frame 45 is moved to the position of the first collecting frame 44 to collect the unqualified toilet paper body 5. Then, the unqualified toilet paper body 5 in the first collecting frame 44 is taken out, and the first collecting frame 44 is installed at the set position. Then, when the second collecting frame 45 is full, the first collecting frame 44 is pushed to the side close to the conveying unit 1, so that the first collecting frame 44 is opposite to the discharge port of the rejection unit 3. Then, the unqualified toilet paper body 5 in the second collecting frame 45 is taken out. Through the accurate detection element 2 and the efficient rejection unit 3, the unqualified toilet paper body 5 can be found and processed in time, so as to ensure that only high-quality products flow into the market. The first collecting frame 44 and the second collecting frame 45 are adjustably arranged, which facilitates the collection of unqualified toilet paper bodies 5 and can continuously collect unqualified toilet paper bodies 5 to ensure the continuous operation of the rejection unit 3.

[0038] In an embodiment, the rejection unit 3 includes a guide plate 31 fixed on the conveying unit 1, a support frame 32 arranged on the side of the guide plate 31 away from the collecting unit 4, a hydraulic cylinder 33 fixed on the support frame 32, and a pushing plate 34 fixed on the power output end of the hydraulic cylinder 33. The guide plate 31 is arranged obliquely, and the pushing plate 34 abuts against the guide plate 31.

[0039] In this way, when the detection element 2 detects that the toilet paper body 5 is unqualified, a signal is transmitted to the PLC controller, and then the PLC controller opens the hydraulic cylinder 33, so that the hydraulic cylinder 33 controls the push plate 34 to move, and the push plate 34 can accurately remove the unqualified toilet paper body 5 from the guide plate 31, avoiding errors and omissions that may be caused by manual removal. The guide plate 31 is inclined to facilitate the automatic sliding of the toilet paper body 5. By accurately removing unqualified products, it is ensured that only high-quality products can enter the market, thereby improving the overall quality of the products and the brand image of the enterprise.

[0040] In an embodiment, the lower end of the guide plate 31 is provided with a horizontal plate 311.

[0041] In this way, the lower end of the horizontal plate 311 is connected to the conveying device, which facilitates the sliding of the qualified toilet paper body 5 onto the conveying device and then to the next process for processing.

[0042] In an embodiment, the collecting unit 4 further comprises a bottom plate 41, a connecting plate 42 arranged on one side of the bottom plate 41, and a moving rod 43 fixed between the two connecting plates 42, the moving rod 43 being slidingly connected to one side of the conveying unit 1, and the first and second collecting frames 44 and 45 being placed on the upper end of the bottom plate 41.

[0043] In this way, the moving rod 43 is fixed between the two connecting plates 42 and slidingly connected to one side of the conveying unit 1, so that the collecting unit 4 can be adjusted in position according to production needs, improving the flexibility and adaptability of the equipment. The first and second collecting frames 44 and 45 are placed on the upper end of the bottom plate 41, which can facilitate the collection of one collecting frame when the other collecting frame is full, maintaining the continuity of the toilet paper body 5 removal work.

[0044] In an embodiment, the lower end of the guide plate 31 is provided with a fixing frame 120, the fixing frame 120 being provided with a guide block 1201 near one side of the connecting plate 42, the moving rod 43 being arranged on the guide block 1201, and the guide block 1201 being provided with a guide groove 12011 for the movement of the moving rod 43.

[0045] In this way, the guide block 1201 and the guide groove 12011 thereon provide an accurate guide path for the moving rod 43. When it is necessary to adjust the positions of the first and second collecting frames 44 and 45, the bottom plate 41 is pushed to move, thereby driving the moving rod 43 to move inside the guide block 1201, ensuring the stability and accuracy of the movement, and avoiding the problems of inaccurate collection or equipment damage caused by the deviation or shaking of the first and second collecting frames 44 and 45 during the movement.

[0046] In an embodiment, the conveying unit 1 comprises a mounting frame 11, a base 12 fixed to the lower end of the mounting frame 11, a side plate 13 fixed to the middle of the lower end of the mounting frame 11, a motor 14 fixed to the side plate 13, a transmission shaft 15 fixed to the power output end of the motor 14, a conveying belt 16 sleeved on the transmission shaft 15, and a guide roller 18 arranged on the mounting frame 11, the conveying belt 16 being sleeved on the guide roller 18;

[0047] The side plate 13 is provided with a supporting roller 17 for adjusting the tightness of the conveying belt 16;

[0048] The upper end of the mounting frame 11 is provided with a limiting frame 19 for guiding the toilet paper body 5;

[0049] The inspection element 2 comprises a connecting frame 21 fixed to the upper end of the mounting frame 11 near one side of the guide plate 31 and a camera 22 fixed to the connecting frame 21, the camera 22 being located above the conveying belt 16.

[0050] In this way, the motor 14 is started to drive the transmission shaft 15 to rotate the conveying belt 16 on the guide roller 18 and the supporting roller 17, and then transport the toilet paper body 5 at the upper end of the mounting frame 11. When the toilet paper body 5 moves to the lower end of the camera 22, the camera 22 monitors the conveying of the toilet paper body 5 in real time, discovers and processes unqualified products in time, the limiting frame 19 guides and limits the toilet paper body 5 to ensure that the toilet paper body 5 maintains the correct posture and position during conveying, prevents deviation or falling, and the supporting roller 17 is adjustably arranged on the side plate 13 to adjust the tightness of the conveying belt 16. By adjusting the position of the supporting roller 17 on the side plate 13, the conveying belt 16 can maintain appropriate tension during operation to avoid slipping or excessive wear.

[0051] In addition, if the description of "first", "second" and the like is involved in the embodiments, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of technical features indicated. Therefore, the features with "first", "second" can explicitly or implicitly include at least one of the features.

Claims

1. A device for monitoring production of toilet paper, comprising a conveying unit (1) for conveying a cut toilet paper body (5) and a control element (2) provided on the conveying unit (1) for detecting whether the toilet paper body (5) is qualified, characterized in that, Also include: The rejection unit (3) is arranged at the discharge end of the conveying unit (1), which is used for pushing out the unqualified toilet paper body (5); The collection unit (4) is arranged on one side of the conveying unit (1) close to the rejection unit (3), which is used for collecting the unqualified toilet paper body (5); The collection unit (4) comprises: The first collection frame (44) is adjustably arranged on one side of the conveying unit (1); The second collection frame (45) is adjustably arranged on one side of the conveying unit (1) and connected with the first collection frame (44).

2. The sanitary paper production monitoring device according to claim 1, characterized in that: The rejection unit (3) comprises a guide plate (31) fixed on the conveying unit (1), a support frame (32) arranged on the side of the guide plate (31) away from the collection unit (4), a hydraulic cylinder (33) fixed on the support frame (32), and a push plate (34) fixed on the power output end of the hydraulic cylinder (33), wherein the guide plate (31) is arranged obliquely, and the push plate (34) abuts against the guide plate (31).

3. The sanitary paper production monitoring device according to claim 2, characterized in that: The lower end of the guide plate (31) is provided with a horizontal plate (311).

4. The sanitary paper production monitoring apparatus according to claim 2, characterized in that: The collection unit (4) further comprises a bottom plate (41), a connecting plate (42) arranged on one side of the bottom plate (41), and a moving rod (43) fixed between the two connecting plates (42), wherein the moving rod (43) is slidingly connected on one side of the conveying unit (1), and the first collection frame (44) and the second collection frame (45) are placed on the upper end of the bottom plate (41).

5. The sanitary paper production monitoring device according to claim 4, characterized in that: The lower end of the guide plate (31) is provided with a fixing frame (120), and the fixing frame (120) is provided with a guide block (1201) on the side close to the connecting plate (42), the moving rod (43) passes through the guide block (1201), and the guide block (1201) is provided with a guide groove (12011) for the movement of the moving rod (43).

6. The sanitary paper production monitoring apparatus of claim 4, wherein: The conveying unit (1) comprises a mounting frame (11), a base (12) fixed on the lower end of the mounting frame (11), a side plate (13) fixed on the middle part of the lower end of the mounting frame (11), a motor (14) fixed on the side plate (13), a transmission shaft (15) fixed on the power output end of the motor (14), a conveyor belt (16) sleeved on the transmission shaft (15), and a guide roller (18) arranged on the mounting frame (11), wherein the conveyor belt (16) is sleeved on the guide roller (18); The side plate (13) is provided with a supporting roller (17) for adjusting the tightness of the conveyor belt (16); The upper end of the mounting frame (11) is provided with a limiting frame (19) for guiding the toilet paper body (5); The inspection element (2) comprises a connecting frame (21) fixed on the upper end of the mounting frame (11) close to one side of the guide plate (31), and a camera (22) fixed on the connecting frame (21), wherein the camera (22) is located above the conveyor belt (16).

Images