Jelly paste production equipment

Abstract

The utility model discloses jelly paste production equipment, and relates to the technical field of jelly paste production. Comprising a power motor, a feeding device, a material heating and dissolving device, a die head casting device, an unwinding deviation rectifying device, a heating and leveling device, a cooling device, a trimming and leveling device and a winding device which are connected in sequence, the heating and leveling device is connected with a water heater, and the cooling device is connected with an industrial cooling-water machine. The power motor, the feeding device, the material heating and dissolving device, the die head casting device, the unwinding deviation correcting device, the heating and leveling device, the cooling device, the trimming and leveling device, the winding device and the industrial cooling-water machine are all connected with the electric cabinet. The device is reasonable in structural layout, low in cost and high in efficiency, does not need to open a mold, and adopts a heating tape casting process.

Description

TECHNICAL FIELD

[0001] The utility model relates to jelly sticker production technical field, specifically relates to a jelly sticker production equipment. BACKGROUND

[0002] Jelly sticker (including TPE sticker, TPU sticker, silica gel sticker, jelly nature's sticker product, below collectively "jelly sticker") is a kind of decorative supplies, usually used for the decoration of the surface smoothness of window glass, mirror, computer, refrigerator and the like office or home supplies.Jelly sticker has the characteristics such as novel style, rich color and various kinds, and can be customized according to customer demand.The traditional jelly sticker production equipment mainly adopts mold injection, and mold injection machine needs to open injection mold, about 1.8-2.5 million per set, high cost.1800PCS per hour, 43200PCS per day, low efficiency.In order to improve the production process of jelly sticker, the utility model designs a jelly sticker production equipment with high production efficiency. UTILITY MODEL CONTENTS

[0003] In view of the deficiencies existing in the prior art, the utility model aims at providing a jelly sticker production equipment with reasonable structure layout, no need to open mold, using heating flow casting process, low cost and high efficiency.

[0004] In order to achieve the above object, the utility model is implemented by the following technical scheme: a jelly sticker production equipment, including power motor, feed device, heating solution device, die head flow casting device, unwinding deviation rectifying device, heating flow leveling device, cooling device, trimming and leveling device and winding device, cooling device is connected with industrial cold water machine, heating flow leveling device is connected with industrial hot water machine, power motor, feed device, heating solution device, die head flow casting device, unwinding deviation rectifying device, heating flow leveling device, cooling device, trimming and leveling device, winding device, industrial cold water machine and industrial hot water machine are connected with electric cabinet.

[0005] As preferred, the power motor adopts electric motor or hydraulic motor.

[0006] As preferred, the feed device includes hopper and control material port, and the hopper is provided with the control material port below.

[0007] As preferred, the heating solution device includes heater, temperature control system and connecting heating flow channel, the connecting heating flow channel is provided with heater, the heater is connected with temperature control system, and the temperature control system is connected with electric cabinet.

[0008] As preferred, the die head flow casting device includes die head, extruder and flow casting platform, the extruder is connected with die head, and the die head is connected with flow casting platform.

[0009] As a preferred, the edge trimming and flattening device comprises an edge trimming knife, a flattening roller, and a waste recovery system. The edge trimming knife is arranged in front of the flattening roller, and the waste recovery system is arranged below one side of the flattening roller. The material first passes through the edge trimming knife for edge trimming, and then enters the flattening roller for surface flattening treatment. The flattening roller is located above or beside the waste recovery system, ensuring that any waste generated during the flattening process can smoothly enter the waste recovery system. The edge trimming and flattening device can efficiently trim and flatten the film or sheet, ensuring that the edges of the final product are neat and the surface is flat, thereby improving product quality.

[0010] The utility model has the following beneficial effects:

[0011] 1. High degree of automation: the entire production process from feeding to winding is completed by multiple devices in sequence, reducing manual intervention and improving production efficiency.

[0012] 2. Precise control: each device such as the unwinding and correction device and the edge trimming and flattening device can accurately control the position and shape of the material, ensuring product quality.

[0013] 3. Efficient heating and cooling: the heating solution device and the heating flow flattening device can quickly heat the material to achieve the required flow state; the cooling device is connected to an industrial water chiller, which can quickly cool the formed jelly patch, ensuring production speed and product quality.

[0014] 4. Integrated design: all devices are connected to the electrical cabinet, enabling centralized control and management for easy operation and maintenance.

[0015] 5. Energy saving and environmental protection: the use of an industrial water chiller not only improves cooling efficiency but also saves energy and reduces energy consumption during production.

[0016] 6. Strong adaptability: the equipment is suitable for jelly patch production of different types and specifications, with strong flexibility and adaptability.

[0017] 7. High safety: each part of the equipment is connected to the electrical cabinet 11, enabling safety protection functions through centralized control to ensure the safety of operators.

[0018] In summary, the jelly patch production equipment, through reasonable structural design and efficient automatic control, does not require a mold, adopts a heating flow casting process, can significantly improve production efficiency and product quality, and reduces energy consumption and labor costs. BRIEF DESCRIPTION OF DRAWINGS

[0019] The utility model will be described in detail below in combination with the drawings and specific embodiments;

[0020] Figure 1 The utility model is a structural schematic view;

[0021] Figure 2 It is the schematic view of the feeding device of the utility model;

[0022] Figure 3 It is the schematic view of the heating material dissolving device of the utility model;

[0023] Figure 4 It is the schematic view of the die casting device of the utility model;

[0024] Figure 5 It is the schematic view of the trimming and leveling device of the utility model. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0026] With reference to Figures 1-5 , the specific embodiment adopts the following technical scheme: a jelly patch production equipment, comprising power motor 1, feeding device 2, heating material dissolving device 3, die casting device 4, unwinding and deviation rectifying device 5, heating and leveling device 6, cooling device 7, trimming and leveling device 8 and winding device 9 connected in sequence, the cooling device 7 is connected with industrial cold water machine 10, the power motor 1, the feeding device 2, the heating material dissolving device 3, the die casting device 4, the unwinding and deviation rectifying device 5, the heating and leveling device 6, the cooling device 7, the trimming and leveling device 8, the winding device 9 and the industrial cold water machine 10 are all connected with electric cabinet 11.

[0027] It is worth noting that the power motor 1 adopts an electric motor or a hydraulic motor.

[0028] It is worth noting that the feeding device 2 comprises hopper 21 and material control port 22, and the hopper 21 is provided below the material control port 22.

[0029] It is worth noting that the heating material dissolving device 3 comprises heater 31, temperature control system 32 and connecting heating flow channel material dissolving tank 33, the connecting heating flow channel material dissolving tank 33 is provided with heater 31, the heater 31 is connected with temperature control system 32, and the temperature control system 32 is connected with electric cabinet 11.

[0030] It is worth noting that the die casting device 4 comprises die 41, extruder 42 and casting platform 43, the extruder 42 is connected with the die 41, and the die 41 is connected with the casting platform 43.

[0031] In addition, the edge trimming and flattening device 8 includes an edge trimming knife 81, a flattening roller 82, and a waste recycling system 83. The edge trimming knife 81 is arranged in front of the flattening roller 82, and the waste recycling system 83 is arranged below one side of the flattening roller 82. The material first passes through the edge trimming knife for edge trimming, and then enters the flattening roller for surface flattening treatment. The flattening roller is located above or beside the waste recycling system, ensuring that any waste generated during the flattening process can smoothly enter the waste recycling system. The edge trimming and flattening device 8 can efficiently trim and flatten the film or sheet, ensuring that the final product has neat edges and a smooth surface, thereby improving product quality.

[0032] The power motor of the present embodiment is the power source of the entire device, responsible for providing the kinetic energy required for the operation of the device. It can continuously and stably output power. The power and speed of the power motor can be adjusted according to production needs. The feeding device is responsible for feeding the raw materials (if the frozen paste substrate) into the production equipment. The need for the feeding device ensures that the material can enter the next process uniformly and continuously. The heating and melting device is used to heat the raw materials to a molten state, making them flowable. The heating and melting device needs to accurately control the temperature to ensure that the material can melt at the appropriate temperature. The die casting device is responsible for extruding the molten material through the die and forming a continuous film or sheet. The design of the die needs to ensure that the material can be evenly distributed and form a film of the desired thickness and width. The unwinding and correcting device is used to unwind the already formed film or sheet from the reel and perform correction treatment. The unwinding and correcting device needs to ensure that the material does not deviate from the predetermined track during transportation. The heating and flattening device is used to heat the already formed film or sheet, making its surface more flat. The heating and flattening device needs to accurately control the temperature and time to ensure that the material surface can reach the desired flatness. The cooling device is used to cool the already heated and flattened film or sheet, making it solidify and set. The cooling device needs to ensure that the material can be quickly cooled at the appropriate temperature to avoid deformation or sticking. The edge trimming and flattening device is used to trim and flatten the already cooled and solidified film or sheet. The edge trimming and flattening device needs to ensure that the material has neat edges and a smooth surface to improve product quality. The winding device is used to wind the already trimmed and flattened film or sheet into a roll shape for storage and transportation. The winding device needs to ensure that the material does not wrinkle or loosen during winding. The industrial water chiller is used to provide low-temperature cooling water for the cooling device to accelerate the cooling process of the material. The industrial water chiller needs to have high refrigeration capacity and stable operation performance to ensure cooling effect. The electrical cabinet is the electrical control center of the entire device, responsible for controlling the operation of each device. The electrical cabinet needs to have good safety and reliability to ensure stable operation of the device. These structures work together to enable the jelly paste production equipment to efficiently and stably produce high-quality jelly paste products.

[0033] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A gummy patch production apparatus, characterized by, It comprises power motor (1), feeding device (2), heating material dissolving device (3), die casting device (4), unwinding and deviation rectifying device (5), heating and leveling device (6), cooling device (7), trimming and leveling device (8) and winding device (9) connected in sequence, cooling device (7) is connected with industrial water cooler (10), power motor (1), feeding device (2), heating material dissolving device (3), die casting device (4), unwinding and deviation rectifying device (5), heating and leveling device (6), cooling device (7), trimming and leveling device (8), winding device (9) and industrial water cooler (10) are connected with electric cabinet (11).

2. The jelly patch production apparatus according to claim 1, characterized by The power motor (1) is an electric motor or a hydraulic motor.

3. The jelly patch production apparatus according to claim 1, characterized by The feeding device (2) comprises hopper (21) and material control port (22), and the hopper (21) is provided below with the material control port (22).

4. The jelly patch production apparatus according to claim 1, characterized by The heating material dissolving device (3) comprises heater (31), temperature control system (32) and connecting heating flow channel material dissolving tank (33), the connecting heating flow channel material dissolving tank (33) is provided with the heater (31), the heater (31) is connected with the temperature control system (32), and the temperature control system (32) is connected with the electric cabinet (11).

5. The jelly patch production apparatus according to claim 1, wherein The die casting device (4) comprises die (41), extruder (42) and casting platform (43), the extruder (42) is connected with the die (41), and the die (41) is connected with the casting platform (43).

6. The jelly patch production apparatus according to claim 1, wherein The trimming and leveling device (8) comprises trimming cutter (81), leveling roller (82) and waste recovery system (83), the trimming cutter (81) is arranged on the front side of the leveling roller (82), and the waste recovery system (83) is arranged below one side of the leveling roller (82).

Images