Efficient welding equipment for cooling tower packing sheet

Abstract

Efficient welding equipment for cooling tower packing sheets comprises a rack, a movable support and a driving device used for driving the movable support to transversely move on the rack in a reciprocating mode are installed on the rack, and transversely-arranged clamping devices are installed on the two sides of the movable support correspondingly. A clamping gap used for being matched with a cooling tower packing sheet is reserved between the clamping devices on the two sides of the movable support. One side of the rack is arranged to be an input side for placing the cooling tower packing sheet, the other side of the rack is arranged to be an output side for releasing the cooling tower packing sheet, a pressing device is further installed above the two sides of the middle of the rack, and a heat sealing device for conducting welding treatment on the cooling tower packing sheet is installed at the pressing driving end of the pressing device. Supporting cushion blocks matched with the heat sealing device are further installed below the two sides of the middle of the machine frame. The connection efficiency and quality of the packing sheets can be greatly improved, and the overall performance and the heat dissipation effect of the packing sheets can be guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to cooling tower filler piece production technical field especially a kind of cooling tower filler piece high-efficiency welding equipment. BACKGROUND

[0002] Cooling tower as indispensable heat dissipation equipment in industrial production, the quality and performance of its internal filler piece play a vital role in cooling effect.However, the traditional filler piece connecting mode has many drawbacks, the most prominent of which is dependent on manual operation, which not only leads to high work intensity and low efficiency, but also makes it difficult to guarantee the quality of connection due to human factors, and instability often occurs, thereby affecting the overall performance and operating efficiency of the cooling tower.With the continuous innovation of industrial automation technology, the market demand for more efficient and stable cooling tower filler piece welding technology is increasingly urgent, and a cooling tower filler piece welding equipment that can realize efficient connection and ensure quality emerges as the times require, providing strong support for solving the defects of existing technology. SUMMARY

[0003] The utility model solves the technical problem in the prior art, and provides a cooling tower filler piece high-efficiency welding equipment that can greatly improve the connection efficiency and quality of the filler piece, and help to ensure the overall performance and heat dissipation effect of the filler piece.

[0004] The technical problem to be solved by the utility model is solved by the following technical solutions.The utility model is a kind of cooling tower filler piece high-efficiency welding equipment, including rack, mobile support and driving device for driving mobile support to move transversely on rack are installed on rack, clamping device is installed on both sides of mobile support, and clamping gap for cooperating with cooling tower filler piece is left between clamping device on both sides of mobile support;The side of rack is set as input side for cooling tower filler piece placement, the other side of rack is set as output side for cooling tower filler piece release, and the upper side of both sides of the middle part of rack is also provided with pressing device, hot combination device for the welding treatment of cooling tower filler piece is installed on the pressing driving end of pressing device, and support pad is installed on the lower side of both sides of the middle part of rack, and hot combination gap for cooperating with cooling tower filler piece is left between hot combination device and support pad.

[0005] The technical problem to be solved by the utility model can also be further realized by the following technical solutions, and the driving device includes two ball screws transversely and parallelly arranged on the rack, the screw rod of the ball screw is installed on the rack through bearing and bearing seat, the mobile support is installed on the screw nut of the screw rod of the ball screw, the driving motor is installed on the rack, and the motor shaft of the driving motor is drivingly connected with the screw rod of the ball screw through the shaft coupling.

[0006] The technical problems to be solved by the utility model can be further realized by the following technical solutions, for the cooling tower filler piece efficient welding equipment, the clamping device is provided with 4, wherein 2 clamping devices are arranged on one side of the movable support, and the remaining 2 clamping devices are arranged on the other side of the movable support.

[0007] The technical problems to be solved by the utility model can be further realized by the following technical solutions, for the cooling tower filler piece efficient welding equipment, the clamping device is electric push rod or clamping cylinder, and the driving end of the clamping device is provided with a clamping block.

[0008] The technical problems to be solved by the utility model can be further realized by the following technical solutions, for the cooling tower filler piece efficient welding equipment, the lower pressing device is the lower pressing cylinder arranged vertically, and the heat sealing device is installed on the movable rod end of the lower pressing cylinder.

[0009] The technical problems to be solved by the utility model can be further realized by the following technical solutions, for the cooling tower filler piece efficient welding equipment, the heat sealing device includes a heat sealing block, and a heating element is installed at the bottom of the heat sealing block.

[0010] The technical problems to be solved by the utility model can be further realized by the following technical solutions, for the cooling tower filler piece efficient welding equipment, the heating element is an electric heating sheet or an electric heating wire.

[0011] The technical problems to be solved by the utility model can be further realized by the following technical solutions, for the cooling tower filler piece efficient welding equipment, the heating element is an electric heating sheet or an electric heating wire.

[0012] The technical problems to be solved by the utility model can be further realized by the following technical solutions, for the cooling tower filler piece efficient welding equipment, the heating element is an electric heating sheet or an electric heating wire.

[0013] Compared with the prior art, the utility model has the advantages of:

[0014] 1、 the equipment moves the movable support on the rack reciprocatingly by the driving device, and moves the cooling tower filler piece by the clamping device, so that the automatic conveying and positioning of the filler piece are realized.

[0015] 2、The heat sealing device and the supporting pad in the equipment leave a precise heat sealing gap between them, which ensures that the cooling tower filler sheet can be uniformly heated during the welding process, achieving the ideal welding effect, and the design of the clamping device also ensures the stability of the filler sheet during the welding process, avoiding the problem of poor welding caused by movement or shaking. This precise control and stable working environment help to improve the welding quality and ensure the stability and reliability of the product;

[0016] 3、The design of the equipment has high flexibility and can adapt to different specifications and sizes of cooling tower filler sheets for welding treatment. The clamping device and the heat sealing device can be adjusted as needed to meet the needs of different customers. At the same time, the equipment is easy to operate, maintain and maintain, reducing the difficulty of operation and failure rate. This strong adaptability and easy operation make the equipment have a wide application prospect in the production and processing of cooling tower filler sheets. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 is a structural diagram of the utility model;

[0018] Fig. 2 is a structural diagram of the moving support of the utility model. DETAILED DESCRIPTION

[0019] To make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0020] REFERENCE Figs. 1-2The utility model provides a kind of cooling tower filler piece high-efficiency welding equipment, including rack 1, mobile support 2 and the driving device 3 for driving mobile support 2 to move laterally on rack 1 are installed on rack 1, clamping device 12 is installed on the both sides of mobile support 2, and clamping gap for cooperating with cooling tower filler piece 13 is left between clamping device 12 on the both sides of mobile support 2;Rack 1 is the support structure of entire equipment, it ensures the stability and accuracy of all components, rack 1 is made of strong durable material, can withstand various forces and vibrations generated during welding process;Clamping device 12 is responsible for clamping cooling tower filler piece 13 during welding process, ensure its position stability, can prevent moving or deforming during welding process simultaneously;Mobile support 2 is installed on rack 1, it is convenient to drive by the drive of driving device 3, drives the clamped cooling tower filler piece 13 to move laterally on rack 1 reciprocating, this design allows equipment to carry out continuous, uniform processing to cooling tower filler piece 13, improves welding efficiency;

[0021] Preferably, the driving device 3 includes two horizontally parallel ball screws installed on the rack 1, the screw rod of the ball screw is installed on the rack 1 through a bearing and a bearing seat, the mobile support 2 is installed on the screw nut of the ball screw, and a driving motor is installed on the rack 1, the motor shaft of the driving motor is connected with the screw rod of the ball screw through a shaft coupling. As the core component of the driving device 3, the ball screw has the characteristics of high precision, high rigidity and high efficiency, which ensures the stability and accuracy of the mobile support 2 during movement.

[0022] The clamping device 12 is provided with four, two of which are arranged on one side of the mobile support 2, and the remaining two are arranged on the other side of the mobile support 2. The clamping device 12 is an electric push rod or a clamping cylinder, and a clamping block is installed on the driving end of the clamping device 12. The clamping block is installed on the driving end of the clamping device 12 and matches the shape and size of the cooling tower filler piece 13, ensuring the firmness and accuracy of clamping.

[0023] In actual use, one side of the rack 1 is arranged as an input side 8 for placing the cooling tower filler sheet 13, the other side of the rack 1 is arranged as an output side 9 for releasing the cooling tower filler sheet 13, a pressing device 4 is further installed above the two sides of the middle part of the rack 1, a heat sealing device 5 for fusing and processing the cooling tower filler sheet 13 is installed at the pressing driving end of the pressing device 4, a supporting pad 6 matched with the heat sealing device 5 is further installed below the two sides of the middle part of the rack 1, and a heat sealing gap for matching with the cooling tower filler sheet 13 is left between the heat sealing device 5 and the supporting pad 6. When the moving support 2 moves the clamped cooling tower filler sheet 13 to the heat sealing gap, the pressing device 4 drives the heat sealing device 5 to move downward until it contacts the cooling tower filler sheet 13, so as to fuse and connect the plurality of cooling tower filler sheets 13 together, thereby realizing the fusing operation of the cooling tower filler sheet 13; the supporting pad 6 provides stable support during the fusing process, prevents the deformation or damage of the filler sheet 13 due to the pressing, and the design of the supporting pad 6 should consider the thickness of the cooling tower filler sheet 13, the fusing requirement, and the height of the moving support 2, so as to avoid blocking the same and ensure the smooth fusing process.

[0024] Preferably, the pressing device 4 is a vertically arranged pressing cylinder, and the heat sealing device 5 is installed at the movable rod end of the pressing cylinder; the heat sealing device 5 comprises a heat sealing block, and a heating element 7 is installed at the bottom of the heat sealing block, and further preferably, the heating element 7 is an electric heating sheet or an electric heating wire.

[0025] In order to realize the position control of the moving support 2, limit switches 11 matched with the moving support 2 are arranged at the input side 8, the middle part and the output side 9 of the rack 1, so as to ensure the stability and accuracy of the equipment during the fusing process; in order to store the fused cooling tower filler sheet 13, a collection basket 10 is further arranged below the output side 9 of the rack 1.

[0026] The specific use process of the cooling tower filler sheet high-efficiency fusing equipment provided in the application is as follows:

[0027] I. Equipment preparation and inspection

[0028] Turn on the power supply: ensure that the equipment is connected to a stable power supply and turn on the main power switch;

[0029] Equipment inspection: check whether the components such as the rack, the moving support, the driving device, the clamping device, the pressing device and the heat sealing device are intact, and ensure that there is no loose or damaged component;

[0030] Parameter setting: according to the material and thickness of the cooling tower filler sheet, adjust the temperature and time parameters of the heat sealing device, and at the same time, set the moving speed and stroke of the driving device;

[0031] II. Place the cooling tower filler sheet

[0032] Prepare the packing sheets: Place the multi-layer cooling tower packing sheets that need to be welded (usually two layers of cooling tower packing sheets) neatly on the input side of the rack;

[0033] Align the position: Ensure that the packing sheets can smoothly enter the clamping gap between the clamping devices and remain horizontally aligned;

[0034] III. Start the equipment and begin welding

[0035] Clamp the packing sheets: When the moving bracket moves to the input side, the clamping devices automatically work to clamp the cooling tower packing sheets;

[0036] Start the drive device: Press the start button of the drive device, and the moving bracket starts to move horizontally and reciprocally;

[0037] Move to the welding position: The moving bracket continues to move, bringing the clamped packing sheets into the hot sealing gap between the hot sealing device and the supporting pad;

[0038] Start welding: The down device is activated, driving the hot sealing device to move downward to weld the packing sheets. At this time, the heating element starts to work, melting and connecting the packing sheets together;

[0039] Release the packing sheets: After the welding is completed, the down device drives the hot sealing device to move upward and away from the packing sheets. The moving bracket continues to move, bringing the welded packing sheets to the output side and releasing the packing sheets through the clamping device;

[0040] IV. Collect and process the welded packing sheets

[0041] Collect the packing sheets: Below the output side of the rack, the collection basket receives the welded cooling tower packing sheets;

[0042] Quality inspection: Inspect the packing sheets in the collection basket to ensure that the welding points are intact, free of cracks or obvious gaps;

[0043] Arrange and store: Arrange the packing sheets that meet the quality standards and store them in the designated location;

[0044] V. Equipment maintenance and upkeep

[0045] Clean the equipment: After completing the welding task, use cleaning tools to remove dust and debris from the equipment;

[0046] Lubricate the parts: Lubricate the parts that need to be lubricated to ensure the normal operation of the equipment;

[0047] Check the electrical system: Regularly check whether the connection wires and plugs of the electrical system are loose or damaged to ensure the normal operation of the electrical system;

[0048] Record usage: Record the usage time of the equipment, the number of fusions and any problems that occur for subsequent maintenance and care.

[0049] Through the above steps, the operator can use the cooling tower filler piece efficient fusion equipment in a standardized manner, ensuring the normal operation and efficient use of the equipment, and regular maintenance and care are also the key to ensure the long-term stable operation of the equipment.

Claims

1. A high-efficiency welding device for cooling tower packing sheets, characterized in that: The device includes a frame, on which a movable support and a drive device for driving the movable support to reciprocate laterally on the frame are mounted. Laterally positioned clamping devices are mounted on both sides of the movable support, with a clamping gap between the clamping devices on both sides for engaging with the cooling tower packing sheets. One side of the frame is configured as an input side for placing the cooling tower packing sheets, and the other side is configured as an output side for releasing the cooling tower packing sheets. A pressing device is also mounted above the middle sides of the frame, and a heat-sealing device for welding the cooling tower packing sheets is mounted at the pressing drive end of the pressing device. Supporting blocks that engage with the heat-sealing device are also mounted below the middle sides of the frame, with a heat-sealing gap between the heat-sealing device and the support blocks for engaging with the cooling tower packing sheets.

2. The high-efficiency welding equipment for cooling tower packing sheets according to claim 1, characterized in that: The drive device includes two ball screws arranged horizontally parallel to each other on the frame. The ball screws are mounted on the frame via bearings and bearing seats. A movable bracket is mounted on the ball screw nut. A drive motor is mounted on the frame, and the motor shaft of the drive motor is connected to the ball screw via a coupling.

3. The high-efficiency welding equipment for cooling tower packing sheets according to claim 1, characterized in that: The clamping device is provided in four parts, with two clamping devices located on one side of the movable support and the remaining two clamping devices located on the other side of the movable support.

4. The high-efficiency welding equipment for cooling tower packing sheets according to claim 1 or 3, characterized in that: The clamping device is an electric push rod or a clamping cylinder, and a clamping block is installed on the drive end of the clamping device.

5. The high-efficiency welding equipment for cooling tower packing sheets according to claim 1, characterized in that: The pressing device is a vertically arranged pressing cylinder, and the heat sealing device is installed at the movable rod end of the pressing cylinder.

6. The high-efficiency welding equipment for cooling tower packing sheets according to claim 1 or 5, characterized in that: The heat sealing device includes a heat sealing block, and a heating element is installed at the bottom of the heat sealing block.

7. The high-efficiency welding equipment for cooling tower packing sheets according to claim 6, characterized in that: The heating element is a heating element or a heating wire.

8. The high-efficiency welding equipment for cooling tower packing sheets according to claim 1, characterized in that: Limit switches that cooperate with the movable support are provided on the input side, middle and output side of the rack.

9. The high-efficiency welding equipment for cooling tower packing sheets according to claim 8, characterized in that: A collection basket for storing cooling tower packing sheets is also provided below the output side of the rack.

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