Flash structure
By designing limiting and adjusting mechanisms, the problem of single-row feeding of spherical material overflow structure on vibratory plate was solved, realizing orderly feeding and stable operation of spherical material.
Patent Information
- Application Number
- CN202520144132.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-01-22
AI Technical Summary
When handling spherical materials, the existing vibratory feeder cannot adapt to single-row feeding due to its overflow structure, which makes the material prone to overflow and results in poor operability.
Design an overflow structure including a base plate, an adjusting rod, a vibratory motor module, an A vibratory disk, and a B vibratory disk. Adjust the material channel through a limiting mechanism and an adjusting mechanism to ensure that the spherical material passes through in sequence, and perform limiting adjustments when there is blockage or rebound.
This system enables the orderly single-row feeding of spherical materials, reduces the difficulty of operating the device, avoids material spillage and rebound, and ensures normal operation.
Smart Images
Figure CN223575369U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of the counting and packaging industry, and more specifically, to an overflow structure. Background Technology
[0002] A vibratory feeder is an auxiliary device in automated assembly machinery. Its main function is to arrange various products in an orderly manner so that they can be assembled into a complete product by the automated assembly equipment. It is widely used in various industries such as batteries, hardware, electronics, pharmaceuticals, food, and connectors, and is an essential piece of equipment for feeding materials into industrial automation equipment.
[0003] The pellet counter uses a vibrating disc for feeding, with an overflow structure on the disc. However, for smaller, regularly shaped materials, the existing single-plank-bridge overflow device easily vibrates the material that should pass through, resulting in insufficient material entering the feeding channel and poor efficiency. Small and regularly shaped materials, such as spherical materials, are very prone to falling outwards when passing through the existing single-plank-bridge overflow device. Furthermore, the feeding channel lacks a corresponding adaptive adjustment mechanism, making it inconvenient to feed materials sequentially in a single row, resulting in poor operability. Therefore, we propose an overflow structure. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the needs of reality, and provide an overflow structure to solve the technical problem that the current vibratory feeder material channel is not convenient to adapt to the single-row feeding of spherical materials and the material is easy to overflow.
[0005] To solve the above technical problems, the present invention provides the following technical solution: an overflow structure, including a base plate and an adjusting rod, wherein the upper end surface of the base plate is provided with three sets of vibrating machine modules, and the upper end surface of the vibrating machine modules is respectively fixed with vibrating plate A, vibrating plate B and vibrating plate B, and the side where vibrating plate A and vibrating plate B are connected is respectively provided with a docking interface and a docking bucket, and the docking bucket is inserted into the docking interface.
[0006] In use, this invention is powered by an external power source. The operator starts the device via an external control device. Material is introduced into vibrating plate B. Depending on the size of the spherical material, the adjusting block is pushed to change its distance from the discharge hopper. Then, the screw sleeve is rotated to lower and fix it. The spherical material is guided by the ramp outside the discharge hopper, allowing it to pass through the channel at the front of the adjusting block. The spherical material passes through the guide groove in a single row in sequence. When the feeding efficiency exceeds the discharge efficiency, blockage can easily occur at the material flow channel. In this case, the spherical material is guided into vibrating plate A through the discharge hopper and connecting hopper for unified discharge. However, when handling elastic spherical materials, the material may become clogged. During the material feeding process, the impact on the inclined surface of the adjustment mechanism can easily cause the spherical material to bounce back into the discharge hopper before entering the feeding channel. By adding a limiting mechanism to the discharge hopper, the assembly cylinder is inserted into the corresponding assembly slot, and the limiting rope is pressed down and pressed against the bottom of the discharge hopper through the rope groove of the assembly cylinder. Then, the clamping sleeve is rotated to raise the adjusting rod and adjust the tension of the limiting rope. When the spherical material bounces back, it is limited and controlled by the limiting rope, allowing it to pass through the normal feeding channel. At the same time, when the spherical material accumulates in front of the feeding channel, it can pass through the discharge hopper normally. By designing the limiting mechanism, the elastic spherical material is prevented from being directly discharged from the discharge hopper after bouncing back, ensuring normal operation.
[0007] Preferably, the B vibrating disc consists of a base at the bottom and a first side plate and a second side plate on both sides, with the docking bucket mounted on the first side plate.
[0008] Preferably, a discharge hopper is installed on one side of the upper surface of the base, and the discharge hopper is inserted into the inner side of the docking hopper, and a limiting mechanism is provided inside the discharge hopper.
[0009] Preferably, the limiting mechanism consists of two assembly cylinders and a limiting rope. The outer side of the assembly cylinder is provided with a rope groove, and the limiting rope passes through the inner side of the rope groove to connect the two assembly cylinders. Both ends of the limiting rope are fixed to the adjusting rod. The adjusting rod is threaded with a clamping sleeve, and the clamping sleeve fits the top opening of the rope groove.
[0010] Preferably, the unloading hopper has assembly slots on both sides inside, and the assembly cylinder is inserted into the corresponding assembly slot, and the limiting rope is attached to the bottom of the unloading hopper.
[0011] Preferably, a guide groove is provided on the lower inner side of the base, and an adjustment mechanism is slidably installed on one side of the guide groove.
[0012] Preferably, the adjusting mechanism consists of a screw and an adjusting block. The lower end of the screw is fixed on the base. The adjusting block has an adapter groove that connects to the screw. A threaded sleeve is threaded onto the top of the screw, and the threaded sleeve fits into the top opening of the adapter groove.
[0013] Preferably, the inner side of the unloading hopper is provided with a ramp, the front end of the adjusting block is provided with a ramp, and the two ramps form a material passage, which connects to the guide groove. A scale is provided on one side of the second side plate, and a groove is provided on the side of the adjusting block that connects to the scale.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model designs a B-type vibrating plate. Material is introduced into the B-type vibrating plate. According to the size of the spherical material, the adjustment block is pushed to change the distance between it and the discharge hopper. Then, the screw sleeve is rotated to lower and fix it. The spherical material is guided by the slope on the outside of the discharge hopper, so that the spherical material passes through the channel at the front end of the adjustment block. The spherical material passes through the guide groove in a single row in sequence. The size of the material passage is changed by the above-mentioned limiting mechanism, so that the spherical material passes through in sequence, which is convenient for docking with the pellet mill and reduces the operation difficulty of the device.
[0016] 2. This utility model also incorporates a limiting mechanism. When the feeding efficiency exceeds the discharge efficiency, blockages can easily occur at the material flow channel. In this case, the spherical material is discharged uniformly through the discharge hopper and the docking hopper, which is then guided into the A vibrating plate. However, when handling elastic spherical material, the material impacts the inclined surface of the adjustment mechanism during its flow, causing it to bounce back into the discharge hopper before entering the material flow channel. By adding a limiting mechanism to the discharge hopper, the assembly cylinder is inserted into the corresponding assembly slot, and the limiting rope is pressed down and adhered to the bottom of the discharge hopper through the rope groove of the assembly cylinder. Then, the clamping sleeve is rotated to raise the adjusting rod and adjust the tension of the limiting rope. When the spherical material bounces back, it is limited and controlled by the limiting rope, allowing it to pass through the normal material flow channel. At the same time, when the spherical material accumulates in front of the material flow channel, it can pass through the discharge hopper normally. By designing a limiting mechanism, the elastic spherical material is prevented from bouncing back and being directly discharged from the discharge hopper, ensuring normal operation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the connection structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the B1 vibrating disc structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the base structure of this utility model;
[0021] Figure 5 This is an enlarged structural schematic diagram of the present invention;
[0022] Figure 6 This is a schematic diagram of the limiting mechanism of this utility model;
[0023] Figure 7 This is a schematic diagram of the adjustment mechanism of this utility model.
[0024] The following are the labeling instructions in the diagram: 1. Base plate; 2. Vibratory feeder module; 3. Vibratory feeder A; 4. Vibratory feeder B1; 401. Base; 402. First side plate; 403. Unloading hopper; 404. Guide groove; 405. Scale; 406. Second side plate; 407. Assembly groove; 5. Vibratory feeder B2; 6. Connecting interface; 7. Connecting hopper; 8. Adjusting mechanism; 801. Screw sleeve; 802. Screw; 803. Adjusting block; 804. Groove; 805. Adaptor groove; 9. Limiting mechanism; 901. Assembly cylinder; 902. Adjusting rod; 903. Pressing sleeve; 904. Limiting rope; 905. Rope groove. Detailed Implementation
[0025] like Figures 1 to 4 As shown, this utility model relates to an overflow structure, including a base plate 1 and an adjusting rod 902. The upper surface of the base plate 1 is provided with three sets of vibrating machine modules 2, and the upper surface of each vibrating machine module 2 is respectively fixed with an A vibrating plate 3, a B1 vibrating plate 4, and a B2 vibrating plate 5. The A vibrating plate 3 and the B1 vibrating plate 4 are respectively provided with a docking interface 6 and a docking hopper 7, with the docking hopper 7 inserted into the docking interface 6. The B1 vibrating plate 4 consists of a base 401 at the bottom and first side plates 402 and second side plates 406 on both sides. The docking hopper 7 is installed on the first side plate 402. A discharge hopper 403 is installed on one side of the upper surface of the base 401, and the discharge hopper 403 is inserted into the inside of the docking hopper 7. A limiting mechanism 9 is provided inside the discharge hopper 403. Through the discharge hopper 403 and the docking hopper 7, excess spherical material overflows and is discharged. The limiting mechanism 9 consists of two... The assembly cylinder 901 consists of an assembly cylinder 901 and a limiting rope 904. The outer side of the assembly cylinder 901 has a rope groove 905, and the limiting rope 904 passes through the inner side of the rope groove 905 to connect the two assembly cylinders 901. Both ends of the limiting rope 904 are fixed to the adjusting rod 902. The adjusting rod 902 is threaded with a clamping sleeve 903, and the clamping sleeve 903 fits against the top opening of the rope groove 905. Rotating the clamping sleeve 903 causes the adjusting rod 902 to rise, adjusting the tension of the limiting rope 904 in the rope groove 905. The unloading hopper 403 has assembly grooves 407 on both sides inside, and the assembly cylinder 901 is inserted into the corresponding assembly groove 407. The limiting rope 904 fits against the bottom of the unloading hopper 403, limiting the rebounding spherical material and preventing it from going to the wrong channel.
[0026] like Figures 3 to 7As shown, this utility model relates to an overflow structure, including a base plate 1 and an adjusting rod 902. Three sets of vibratory feeder modules 2 are provided on the upper surface of the base plate 1, and vibratory feeder plates A 3, B1 4, and B2 5 are respectively fixed to the upper surface of each vibratory feeder module 2. A guide groove 404 is provided on the lower side of the interior of the base 401, and an adjusting mechanism 8 is slidably installed on one side of the guide groove 404. The adjusting mechanism 8 consists of a screw 802 and an adjusting block 803. The lower end of the screw 802 is fixed to the base 401, and an adapter groove 805 is provided on the adjusting block 803, which engages with the screw 802. The top of the rod 802 is threaded with a sleeve 801, and the sleeve 801 fits into the top opening of the matching groove 805. The position can be changed by sliding the adjusting block 803, which can be easily changed according to the size of the material to realize the adjustment of the material flow channel spacing. The inner side of the discharge hopper 403 is provided with a slope, and the front end of the adjusting block 803 is also provided with a slope. The two slopes form a material flow channel, which connects to the guide groove 404. A scale 405 is provided on one side of the second side plate 406, and a groove 804 is provided on the side of the adjusting block 803 that connects to the scale 405. Spherical materials are discharged from the material flow channel into the guide groove 404 and discharged outward.
[0027] Working Principle: This embodiment provides an overflow structure. During use, it is powered by an external power supply. The operator starts the device via an external control device. Material is introduced into vibrating plate 4 via B2 vibrating plate 5. Based on the size of the spherical material, the adjusting block 803 is pushed to change its distance from the discharge hopper 403. Then, the screw sleeve 801 is rotated to lower and fix it. The spherical material is guided by the ramp outside the discharge hopper 403, allowing it to pass through the channel at the front end of the adjusting block 803 and through the guide groove 404 in a single row in sequence. When the feeding efficiency exceeds the discharge efficiency, blockage can easily occur at the material flow channel. In this case, the spherical material is introduced into vibrating plate 3 via the discharge hopper 403 in conjunction with the docking hopper 7 for unified discharge. However, when handling elastic spherical materials, the material flow... During the material feeding process, the impact on the inclined surface of the adjustment mechanism 8 can easily cause the spherical material to bounce back into the unloading hopper 403 before entering the material feeding channel. A limiting mechanism 9 is installed on the unloading hopper 403. The assembly cylinder 901 is inserted into the corresponding assembly slot 407. The limiting rope 904 is pressed down and attached to the bottom of the unloading hopper 403 through the rope groove 905 of the assembly cylinder 901. Then, the clamping sleeve 903 is rotated to raise the adjusting rod 902 and adjust the tension of the limiting rope 904. When the spherical material bounces back, it is limited and controlled by the limiting rope 904, allowing it to pass through the normal material feeding channel. At the same time, when the spherical material accumulates in front of the material feeding channel, it can pass through the unloading hopper 403 normally. By designing the limiting mechanism 9, the elastic spherical material is prevented from being directly discharged from the unloading hopper 403 after bouncing back, ensuring normal operation.
[0028] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.
Claims
1. An overflow structure, comprising a base plate (1) and an adjusting rod (902), characterized in that: The upper surface of the base plate (1) is provided with three sets of vibratory motor modules (2), and the upper surface of the vibratory motor module (2) is respectively fixed with A vibratory disk (3), B1 vibratory disk (4) and B2 vibratory disk (5). The A vibratory disk (3) and B1 vibratory disk (4) are respectively provided with a docking interface (6) and a docking bucket (7) on the connected side, and the docking bucket (7) is inserted into the docking interface (6).
2. The overflow structure according to claim 1, characterized in that: The B1 vibrating plate (4) consists of a base (401) at the bottom and a first side plate (402) and a second side plate (406) on both sides. The docking bucket (7) is installed on the first side plate (402).
3. The overflow structure according to claim 2, characterized in that: A discharge hopper (403) is installed on one side of the upper surface of the base (401), and the discharge hopper (403) is inserted into the inner side of the docking hopper (7). A limiting mechanism (9) is provided inside the discharge hopper (403).
4. The overflow structure according to claim 3, characterized in that: The limiting mechanism (9) consists of two assembly cylinders (901) and a limiting rope (904). The outer side of the assembly cylinder (901) is provided with a rope groove (905), and the limiting rope (904) passes through the inner side of the rope groove (905) to connect the two assembly cylinders (901). Both ends of the limiting rope (904) are fixed on the adjusting rod (902). The adjusting rod (902) is threaded with a clamping sleeve (903), and the clamping sleeve (903) fits against the top opening of the rope groove (905).
5. The overflow structure according to claim 4, characterized in that: The unloading hopper (403) has assembly slots (407) on both sides inside, and the assembly cylinder (901) is inserted into the corresponding assembly slot (407). The limiting rope (904) is attached to the bottom of the unloading hopper (403).
6. The overflow structure according to claim 3, characterized in that: The base (401) has a guide groove (404) on its lower interior side, and an adjustment mechanism (8) is slidably installed on one side of the guide groove (404).
7. The overflow structure according to claim 6, characterized in that: The adjustment mechanism (8) consists of a screw (802) and an adjustment block (803). The lower end of the screw (802) is fixed on the base (401). The adjustment block (803) has an adapter groove (805) which is connected to the screw (802). The top of the screw (802) is threaded with a screw sleeve (801), and the screw sleeve (801) is attached to the top opening of the adapter groove (805).
8. The overflow structure according to claim 7, characterized in that: The inner side of the unloading hopper (403) is provided with a ramp, the front end of the adjusting block (803) is provided with a ramp, and the two ramps form a material passage. The material passage connects to the guide groove (404). A scale (405) is provided on one side of the second side plate (406), and a groove (804) is provided on the side of the adjusting block (803) that connects to the scale (405).