Quenching equipment for metal heat treatment

By introducing a rotatable water tank and quenching basket device into the metal heat treatment equipment, and using an electric push rod to realize the automated feeding and unloading of workpieces, the problem of low quenching efficiency of small parts is solved, and the operating efficiency and convenience are improved.

CN223576536UActive Publication Date: 2025-11-21YUYAO JINGYUAN HEAT TREATMENT CO LTD
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Patent Information

Application Number
CN202422230166.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-11-21
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

Existing metal heat treatment equipment has low efficiency in quenching operations when processing small parts, and manual loading and unloading of workpieces is impractical.

Method used

A quenching device for metal heat treatment was designed, which adopts a rotatable water tank and quenching basket device. The workpiece is quickly fed and unloaded by an electric push rod. The extension and retraction of the electric push rod realizes the automated operation of the workpiece.

Benefits of technology

It improves quenching efficiency, simplifies the operation process, reduces manual intervention, and is suitable for batch processing of small parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses quenching equipment for metal heat treatment, which comprises a bottom plate and a water inlet and outlet device mounted through the bottom plate, a water tank is rotatably mounted through the water inlet and outlet device, notches are arranged at two ends of the top of the water tank, quenching basket devices are rotatably arranged at the notches, and the quenching basket devices are mounted on the bottom plate. An electric push rod is rotationally connected between the water tank and the quenching basket device; when the electric push rod retracts to a limit position, the quenching basket device is moved out of the water tank, and when the electric push rod extends to the limit position, part of the quenching basket device is soaked in the water tank; the device can be used for quickly feeding and discharging, and the quenching efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a quenching equipment for metal heat treatment. BACKGROUND

[0002] Quenching is a heat treatment process method that heats metal objects above the critical temperature, keeps warm for a certain time, and then cools at a speed greater than the critical cooling speed, so as to obtain an unbalanced organization mainly in martensite.

[0003] The current metal quenching equipment for metal heat treatment mainly soaks the metal object into the cooling liquid, exchanges heat on the surface of the metal object through the cooling liquid, and thus achieves the cooling effect.

[0004] In the prior art, the soaking cooling of the workpiece is manually put in and manually taken out, which is not practical for small parts with a large number of quenching at a time.

[0005] Based on the above problems, we design a metal quenching equipment for metal heat treatment which can quickly feed and discharge and improve quenching efficiency. CONTENT OF THE UTILITY MODEL

[0006] The technical problem to be solved by the utility model is to provide a metal quenching equipment for metal heat treatment which can quickly feed and discharge and improve quenching efficiency.

[0007] To solve the above problems, the utility model adopts the following technical scheme:

[0008] A quenching equipment for metal heat treatment, comprising a bottom plate, and an inlet and outlet water device installed through the bottom plate, a water tank is rotatably installed through the inlet and outlet water device, both ends of the top of the water tank are provided with a slot, a quenching basket device is rotatably arranged at the slot, and an electric push rod is rotatably connected between the water tank and the quenching basket device; when the electric push rod is retracted to the limit position, the quenching basket device is moved out of the water tank, and when the electric push rod is extended to the limit position, part of the quenching basket device is immersed in the water tank.

[0009] Preferably, a connecting sleeve is arranged at the center of the bottom of the sink, the water inlet and outlet device comprises a water outlet pipe and a water inlet pipe, the lower end of the water outlet pipe is closed, the upper end of the water outlet pipe is inserted into the sink through the connecting sleeve, a bearing and a shaft seal are matched between the water outlet pipe and the connecting sleeve, the shaft seal is sealed to the inner side of the bearing, the lower end of the water outlet pipe is fixedly connected with the bottom plate, a flow-out pipe is arranged at the position close to the bottom of the outer wall of the water outlet pipe, the water inlet pipe is a bent pipe, the water inlet pipe is inserted from the outer wall of the water outlet pipe, one end of the water inlet pipe extends upward to the outside of the water outlet pipe, the other end of the water inlet pipe is connected with a water supply device, a water spraying pipe is annularly arranged at the outer wall of the end of the water inlet pipe away from the water supply device, the water spraying pipe is obliquely arranged downward at the end of the water inlet pipe away from the water inlet pipe, and the height of the end of the water spraying pipe is higher than that of the water outlet pipe.

[0010] Preferably, the quenching basket device comprises a first bottom plate, the first bottom plate comprises a flat plate portion, an inclined plate portion and a basket portion, the flat plate portion, the inclined plate portion and the basket portion are of an integrated structure, a surrounding plate is arranged at the outer side of the first bottom plate, the surrounding plate is provided with a water passing hole at the position corresponding to the inclined plate portion, a rotating plate is arranged at the bottom corner position of the first bottom plate, a rotating shaft is matched between the rotating plate and the slot, and the electric push rod is rotationally connected between the first bottom plate and the outer wall of the sink; when the electric push rod is stretched to the limit position, the flat plate portion is inclined towards the sink; and when the electric push rod is retracted to the limit position, the inclined plate portion is rotated to be separated from the sink.

[0011] Preferably, the bottom of the inclined plate portion is provided with an intercepting groove at the position close to the flat plate portion, and the groove bottom of the intercepting groove is uniformly provided with drain holes.

[0012] Preferably, the plate surface of the inclined plate portion is uniformly provided with first drain holes.

[0013] The device has the advantages that:

[0014] The device is provided with two quenching basket devices matched with the rotatable sink, so that after rotation, one empty quenching basket device is always matched with the heat treatment furnace, thereby facilitating the receiving of the workpieces that have been heat treated, and the quenching basket device loaded with the workpieces is immersed in the liquid for quenching; after quenching, the workpieces that have been quenched are directly unloaded through the rotation and movement of the quenching basket device, so that the operation efficiency is high, labor is saved, manual picking is not needed, the operation is simple and convenient, and the device is suitable for popularization and use. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0016] Figure 1 It is a structural schematic diagram of the present application;

[0017] Figure 2 It is a mounting schematic diagram of the quenching basket device;

[0018] Figure 3 It is an enlarged view of A;

[0019] Figure 4 It is an enlarged view of B;

[0020] Figure 5 It is an enlarged view of C;

[0021] Figure 6 It is a draining state diagram;

[0022] Figure 7 It is a discharging state diagram. DETAILED DESCRIPTION

[0023] All features disclosed in this specification, or all steps of any method or process disclosed in this specification, can be combined in any combination, except where it is explicitly stated that a combination is not to be made.

[0024] Any feature disclosed in this specification, unless stated otherwise, can be replaced by any equivalent or similar feature. That is, unless stated otherwise, each feature is one example only of a generic series of equivalent or similar features.

[0025] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "one end", "the other end", "outer side", "upper", "inner side", "horizontal", "coaxial", "central", "end", "length", "outer end" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0026] In addition, in the description of the present application, "a plurality of" means at least two, for example, two, three, etc., unless otherwise specifically limited.

[0027] In the utility model, unless another definite provision and limitation, the terms "arrange", "sleeve joint", "connect", "penetrate", "plug in" and so on should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or become an integral whole, can be mechanical connection, also can be electrical connection, can be direct connection, also can through the indirect connection of intermediate medium, can be the intercommunication of two elements or the interaction of two elements, unless another definite limitation. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0028] Referring to Figure 1 And Figure 2 The utility model discloses a quenching equipment for metal heat treatment, including bottom plate 1 and the water inlet and outlet device 2 of installing through bottom plate 1, the water tank 3 of rotating installation through water inlet and outlet device 2, the both ends of the top of water tank 3 are provided with the slot 311, and the quenching basket device 4 of rotating setting is provided at the slot 311, and the electric push rod 5 of rotating connection is provided between water tank 3 and quenching basket device 4, when the electric push rod 5 retracts to the extreme position, quenching basket device 4 removes from water tank 3, when the electric push rod 5 extends to the extreme position, the partial bubble of quenching basket device 4 is immersed in water tank 3.

[0029] Referring to Figure 6 And Figure 7 As shown in the above technical scheme, the left and right two quenching basket devices 4 are provided, and in actual application, one of the quenching basket devices 4 corresponds to the heat treatment furnace, and the workpiece heated in the heat treatment furnace is directly put into the quenching basket device 4, after being put in, the water tank 3 is rotated, so that the quenching basket device 4 loaded with the workpiece is transferred to the side away from the heat treatment furnace, and waits for quenching to end, and the other idle quenching basket device 4 is on standby at the outlet of the heat treatment furnace.

[0030] The above technical scheme can realize continuous batch quenching, and facilitates the export of the workpiece after quenching.

[0031] Referring to Figure 3 And Figure 4As shown, the bottom center of the sink 3 is provided with a connecting sleeve 31, the water inlet and outlet device 2 includes an outlet pipe 21 and an inlet pipe 22, the lower end of the outlet pipe 21 is closed, the upper end of the outlet pipe 21 is inserted into the sink 3 through the connecting sleeve 31, bearings 23 and shaft seals 24 are matched between the outlet pipe 21 and the connecting sleeve 31, the shaft seals 24 are sealed to the inner side of the bearings 23, the lower end of the outlet pipe 21 is fixedly connected with the bottom plate 1, a flow-out pipe 25 is arranged at the position close to the bottom of the outer wall of the outlet pipe 21, the inlet pipe 22 is a bent pipe, the inlet pipe 22 is inserted from the outer wall of the outlet pipe 21, one end of the inlet pipe 22 extends upward to the outside of the outlet pipe 21, the other end of the inlet pipe 22 is connected with a water supply device, a water spraying pipe 26 is annularly arranged at the outer wall of the end of the inlet pipe 22 away from the water supply device, the water spraying pipe 26 is obliquely arranged downward away from the end of the inlet pipe 22, and the height of the end of the water spraying pipe 26 is higher than the height of the outlet pipe 21.

[0032] In the above technical solution, the height of the upper end of the outlet pipe 21 needs to be lower than the height of the lower edge of the slot 311, about 5 cm, so as to avoid water overflow caused by the quenching basket device 4 entering.

[0033] In the above technical solution, the water inlet flow of the inlet pipe 22 is less than the water outlet flow of the outlet pipe 21, and in the quenching process, the inlet pipe 22 is kept in a continuous water inlet state, so that the water temperature in the sink 3 is always in a low temperature state.

[0034] Referring to Figure 2 As shown, the quenching basket device 4 includes a first bottom plate 41, the first bottom plate 41 includes a flat plate portion 411, an inclined plate portion 412 and a basket portion 413, the flat plate portion 411, the inclined plate portion 412 and the basket portion 413 are of an integrated structure, a surrounding plate 414 is arranged at the outer side of the first bottom plate 41, a water passing hole 415 is arranged at the position corresponding to the inclined plate portion 412 of the surrounding plate 414, a rotating plate 416 is arranged at the bottom corner position of the first bottom plate 41, a rotating shaft 417 is matched between the rotating plate 416 and the slot 311, the electric push rod 5 is rotationally connected between the first bottom plate 41 and the outer wall of the sink 3, when the electric push rod 5 is stretched to the limit position, the flat plate portion 411 is inclined toward the sink 3, and when the electric push rod 5 is retracted to the limit position, the inclined plate portion 412 is rotated to be separated from the sink 3.

[0035] In the above technical solution, when the electric push rod 5 is stretched to the limit position, the flat plate portion 411 is inclined toward the sink 3, and the workpiece to be quenched can be rolled into the basket portion 413 along the flat plate portion 411 or manually pushed into the basket portion 413 by using a tool.

[0036] After quenching, the inclined plate 412 is removed from the water surface by the retraction of the electric push rod 5 and held for a period of time, allowing the water on the inclined plate 412 to flow out into the water tank 3.

[0037] After the water has drained, the electric push rod 5 continues to retract, causing the inclined plate portion 412 to tilt outwards towards the water tank 3. The workpiece on the inclined plate portion 412 slides down to the flat plate portion 411, thus completing the quenching process.

[0038] See Figure 2 and Figure 5 As shown, at the bottom of the inclined plate portion 412, near the flat plate portion 411, there is an interception groove 4441, and drainage holes 4442 are evenly distributed at the bottom of the interception groove 4441.

[0039] The above technical solution can effectively intercept water, and the intercepted water is returned to the water tank 3 through the drain hole 4442.

[0040] See Figure 2 As shown, the inclined plate portion 412 has first drainage holes 4443 evenly distributed on its surface.

[0041] The first drain hole 4443 can increase the draining speed.

[0042] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0043] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0044] For purposes of the description hereinafter, spatial

[0045] It is to be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments consistent with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.

[0046] It is to be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments consistent with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.

[0047] The preferred embodiments of the present application have been described above with the aid of drawing figures, and are not limited to those embodiments; instead, they will include any changes that do not constitute departures from the spirit and scope of the present application.

Claims

1. A quenching apparatus for metal heat treatment, characterized by: The utility model provides a quenching device, which comprises a bottom plate, a water inlet and outlet device mounted through the bottom plate, a water tank rotatably mounted through the water inlet and outlet device, notches arranged at both ends of the top of the water tank, a quenching basket device rotatably arranged at the notches, and an electric push rod rotatably connected between the water tank and the quenching basket device.

2. The quenching apparatus for metal heat treatment according to claim 1, characterized by: A connecting sleeve is arranged at the center of the bottom of the water tank, the water inlet and outlet device comprises a water outlet pipe and a water inlet pipe, the lower end of the water outlet pipe is closed, the upper end of the water outlet pipe is inserted into the water tank through the connecting sleeve, a bearing and a shaft seal are matched between the water outlet pipe and the connecting sleeve, the shaft seal is sealed to the inner side of the bearing, the lower end of the water outlet pipe is fixedly connected to the bottom plate, a flow-out pipe is arranged at the position close to the bottom of the outer wall of the water outlet pipe, the water inlet pipe is a bent pipe, the water inlet pipe is inserted from the outer wall of the water outlet pipe, one end of the water inlet pipe extends upward to the outside of the water outlet pipe, the other end of the water inlet pipe is connected to a water supply device, a water spraying pipe is annularly arranged at the outer wall of the end of the water inlet pipe away from the water supply device, the water spraying pipe is obliquely downward arranged at the end of the water inlet pipe away from the water inlet pipe, and the height of the end of the water spraying pipe is higher than the height of the water outlet pipe.

3. The quenching apparatus for metal heat treatment according to claim 1, characterized by: The quenching basket device comprises a first bottom plate, the first bottom plate comprises a flat plate part, an inclined plate part and a basket part, the flat plate part, the inclined plate part and the basket part are of an integrated structure, a surrounding plate is arranged at the outer side of the first bottom plate, a water passing hole is arranged at the position corresponding to the inclined plate part of the surrounding plate, a rotating plate is arranged at the bottom corner position of the first bottom plate, a rotating shaft is matched between the rotating plate and the notch, the electric push rod is rotatably connected between the bottom plate and the outer wall of the water tank, the flat plate part is inclined toward the water tank when the electric push rod is extended to the limit position, and the inclined plate part is rotatably separated from the water tank when the electric push rod is retracted to the limit position.

4. The quenching apparatus for metal heat treatment according to claim 3, characterized by: The bottom of the inclined plate part is provided with an intercepting groove at the position close to the flat plate part, and drain holes are uniformly arranged at the groove bottom of the intercepting groove.

5. The quenching apparatus for metal heat treatment according to claim 4, characterized by: First drain holes are uniformly arranged on the plate surface of the inclined plate part.