Pulping device of sizing machine
By designing a sizing device for the sizing machine, the problem of uneven sizing material distribution is solved by utilizing the alternating movement of the adjusting rollers and the uniform spraying of the spray head, thus achieving uniform sizing of the yarn and saving sizing liquid.
Patent Information
- Application Number
- CN202423245338.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Because of the intermolecular forces in the sizing and the close arrangement of the threads to form a sheet-like whole, the sizing is not easy to be evenly distributed during sizing, resulting in uneven distribution of sizing on the outside of each thread.
A sizing device for a yarn sizing machine was designed, including a sizing tank, an adjusting roller, an impregnation roller, and a spray head. By alternating movement of the adjusting roller and uniform spraying from the spray head, combined with the impregnation and spraying process, uniform sizing of the yarn is achieved.
It achieves uniform distribution of sizing material on the surface of the yarn, reduces the amount of sizing solution used, improves sizing efficiency, and ensures the uniformity and integrity of the sizing process.
Smart Images
Figure CN223576753U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the related field of slubbing machine, concretely to a slubbing machine sizing device. BACKGROUND
[0002] Slubbing machine is an important equipment in textile industry for sizing treatment of silk thread. In the process of weaving, in order to improve the strength, wear resistance and wrinkle resistance of silk thread, it is usually necessary to carry out sizing treatment on silk thread, that is, to coat a layer of sizing agent on the silk thread. The slubbing machine uniformly coats sizing agent on the silk thread through a series of mechanical devices and process steps, so as to meet the production demand of textile products. The slubbing machine is usually composed of unwinding device, sizing tank, sizing device, drying device and winding device. The unwinding device is used to release the silk thread to be sized, the sizing tank contains sizing agent, the sizing device immerses the silk thread in the sizing agent, and the drying device dries the silk thread coated with sizing agent, and finally the treated silk thread is wound up by the winding device.
[0003] The sizing process of slubbing machine is an important process in textile industry, and its quality directly affects the quality and performance of textile products. Common sizing methods of slubbing machine include immersion sizing and spraying sizing. Immersion sizing is to immerse the silk thread completely in the sizing agent to improve the strength of the silk thread by impregnation and adhesion of the sizing agent. Spraying sizing is to spray the sizing agent on the silk thread through the nozzle to form a uniform sizing film.
[0004] Because of the intermolecular force of sizing body and the close arrangement of silk threads, a sheet-shaped whole is formed, and the sizing agent cannot easily immerse into the contact position of silk thread during sizing, so that the external sizing agent of each silk thread cannot be uniformly distributed when the silk thread is immersed in the sizing agent. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a slubbing machine sizing device to solve the problem that the external sizing agent of each silk thread cannot be uniformly distributed when the silk thread is immersed in the sizing agent due to the intermolecular force of sizing body and the close arrangement of silk threads, which forms a sheet-shaped whole, and the sizing agent cannot easily immerse into the contact position of silk thread during sizing.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a slubbing machine sizing device, comprising a sizing pool, first and second adjusting rollers are arranged on both sides of the upper end inside the sizing pool, the first and second adjusting rollers are symmetrically arranged, and a concave annular groove is equally opened from front to back on the surface of the first and second adjusting rollers;
[0007] The first adjusting roller and the second adjusting roller are connected with intermediate connecting shafts, the front ends of the two intermediate connecting shafts extend to the front end of the sizing box and are fixed with a front limiting plate, the rear ends of the two intermediate connecting shafts extend to the rear end of the sizing box and are fixed with a rear limiting plate, and the two sides of the rear end of the rear limiting plate are fixed with fixed racks, and the rear ends of the two fixed racks are fixed with a rear connecting plate.
[0008] A driving motor is installed at the rear end of the sizing box, a first rotating gear is connected at the output shaft end of the driving motor, a second rotating gear is meshingly connected at the rear end of one side of the first rotating gear, the diameter of the second rotating gear is larger than that of the first rotating gear, a fan-shaped driving gear is coaxially connected at the upper end of the second rotating gear, and the fan-shaped driving gear is alternately meshingly connected with the two fixed racks.
[0009] Preferably, an intermediate partition guide is integrally connected at the lower end of the middle of the sizing box, the intermediate partition guide is designed as a triangular column, the upper end surface of the intermediate partition guide is arc-shaped, and two sizing grooves are formed along the two sides of the intermediate partition guide inside the sizing box.
[0010] Preferably, a storage sizing box is fixed at the lower end of the sizing box, and the inside of the storage sizing box is communicated with the sizing grooves through a discharging pipe.
[0011] Preferably, an upper fixed support is welded and fixed at the upper end of the middle of the sizing box, a conveying pump is installed at one side of the storage sizing box, a first conveying circulating pipe is connected at the input end of the conveying pump, the other end of the first conveying circulating pipe extends to the inside of the storage sizing box, a second conveying circulating pipe is connected at the output end of the conveying pump, the other end of the second conveying circulating pipe extends upward and is bent to the lower end of the upper fixed support, an equalizing pipe is connected at the other end of the second conveying circulating pipe, the equalizing pipe is located at the upper end between the first adjusting roller and the second adjusting roller, and spraying heads are equidistantly installed at the lower end of the equalizing pipe from front to back.
[0012] Preferably, a first sizing roller is rotatably connected at the lower end inside one side of the sizing groove, a second sizing roller is rotatably connected at the lower end inside the other side of the sizing groove, and the first sizing roller is symmetrical with the second sizing roller.
[0013] Preferably, a lower conveying roller is rotatably connected at the upper end along the outer side of the second sizing roller inside the other side of the sizing groove, an upper extruding roller is rotatably connected at the upper end along the lower conveying roller inside the sizing groove, an extruding plate is arranged outside the upper extruding roller, the lower end of the extruding plate is in contact with the upper end of the lower conveying roller, and pressure springs are equidistantly fixed at the two sides between the upper extruding roller and the extruding plate from front to back.
[0014] Preferably, a first conveying roller is rotatably connected at one side of the upper end of the sizing box through a first bearing leaf plate, and a second conveying roller is rotatably connected at the other side of the upper end of the sizing box through a second bearing leaf plate.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] (1) in the utility model, the drive motor drives the first rotating gear to rotate, the meshing connection relationship of the first rotating gear and the second rotating gear drives the fan-shaped drive gear coaxially connected with the second rotating gear to rotate, and the connection relationship that the fan-shaped drive gear alternately meshes with two fixed racks drives the second adjusting roller and the second dipping roller to alternately move forward and backward, when the silk thread passes through the first adjusting roller and the second adjusting roller, the concave ring groove outside the first adjusting roller and the second adjusting roller can pull the silk thread to move forward and backward slightly, so that the gaps between the silk threads in the overall arrangement are caused by the forward and backward movement, and the silk threads are more easily coated with the pulp solution. The problem that the pulp solution cannot be evenly distributed outside each silk thread when the silk thread is dipped in the pulp solution is solved because of the intermolecular force of the pulp body and the close arrangement of the silk threads, forming a sheet-shaped whole, and the pulp solution is not easy to dip into the contact position of the silk thread during sizing.
[0017] (2) in the utility model, two programs of dipping and spraying sizing are arranged, compared with single dipping, the amount of pulp solution used can be smaller, and in the case that the pulp solution is partially consumed in the later sizing stage, only a certain amount of pulp solution is needed to be ensured at the bottom of the sizing tank, so that the pulp solution can be saved; compared with spraying sizing, the contact time of the pulp solution and the silk thread is long, which is beneficial to uniform sizing.
[0018] (3) in the utility model, the existence of the middle separation guide table makes the sprayed pulp solution be introduced into the sizing tank, and the existence of the middle separation guide table makes the capacity of the sizing tank smaller, which is beneficial to saving the pulp solution; meanwhile, the existence of the two sizing tanks makes the silk thread be soaked with the pulp solution before spraying sizing, which is beneficial to subsequent sizing, and after spraying sizing, the defects can be checked and repaired, so that the sizing is more comprehensive and uniform. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the overall structure schematic view of the front view angle of the sizing device of the pulp silk machine of the utility model;
[0020] Figure 2 It is the overall structure schematic view of the lower view angle of the sizing device of the pulp silk machine of the utility model;
[0021] Figure 3 It is the front view of the sizing device of the pulp silk machine of the utility model;
[0022] Figure 4 It is the side view of the sizing device of the pulp silk machine of the utility model;
[0023] Figure 5 It is the connection structure sectional view of the sizing pool and the pulp storage pool of the sizing device of the pulp silk machine of the utility model;
[0024] Figure 6 It is a top view of the sizing device of the sliver sizing machine of the utility model;
[0025] Figure 7 It is a sectional view of A-A of the sizing device of the sliver sizing machine of the utility model;
[0026] Figure 8 It is an enlarged view of the structure of B of the sizing device of the sliver sizing machine of the utility model.
[0027] In the figure: 1, sizing pool; 2, intermediate partition guide table; 3, sizing groove; 4, storage sizing pool; 5, discharging pipe; 6, upper fixed support; 7, first conveying circulating pipe; 8, conveying pump; 9, second conveying circulating pipe; 10, material equalizing pipe; 11, spray head; 12, first conveying roller; 13, first sizing roller; 14, first adjusting roller; 15, second adjusting roller; 16, second sizing roller; 17, lower conveying roller; 18, upper extruding roller; 19, extruding plate; 20, pressure spring; 21, second conveying roller; 22, intermediate connecting shaft; 23, front limit plate; 24, rear limit plate; 25, fixed rack; 26, rear connecting plate; 27, driving motor; 28, first rotating gear; 29, second rotating gear; 30, fan-shaped driving gear; 31, lower concave ring groove. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0029] Please refer to Figures 1-8 The utility model provides an embodiment:
[0030] (1) the main structure of sizing pool 1: the lower end of the middle part in sizing pool 1 is integrally connected with intermediate partition guide table 2, intermediate partition guide table 2 is designed as a triangular column, the upper end surface of intermediate partition guide table 2 is arc-shaped, two sizing grooves 3 are formed by the partition of intermediate partition guide table 2. Sizing pool 1 is fixed with storage sizing pool 4 at the lower end, in order to show the position of storage sizing pool 4, its size is increased in the figure, actually, the size of storage sizing pool 4 is just enough for sizing liquid to enter and circulate, its internal capacity is actually smaller, and the two are communicated through discharging pipe 5. Upper fixed support 6 is welded and fixed in the middle of the upper end of sizing pool 1.
[0031] Add sizing liquid, sizing liquid enters storage sizing pool 4 through sizing groove 3 and discharging pipe 5 and fills storage sizing pool 4, and occupies half the height of sizing groove 3 with the pouring of sizing liquid.
[0032] (2) Sizing related conveying structure: the first adjusting roller 14 and the second adjusting roller 15 are arranged on the upper end of the inside of the sizing pool 1, and the two are symmetrically arranged and equally spaced from front to back on the surface.
[0033] The first dipping roller 13 is rotatably connected to the lower end of the inside of the one-side sizing groove 3, and the second dipping roller 16 is rotatably connected to the lower end of the inside of the other-side sizing groove 3, and the two are symmetrical. The lower end of the outside of the second dipping roller 16 is rotatably connected to the lower conveying roller 17, the upper end of which is rotatably connected to the upper extrusion roller 18, and the outside is provided with an extrusion plate 19. The lower end is in contact with the upper end of the lower conveying roller 17, and the two sides between the extrusion plate 19 are equally fixed from front to back with a pressure spring 20.
[0034] The first conveying roller 12 is rotatably connected to the upper end of one side of the sizing pool 1 through the first bearing leaf plate, and the second conveying roller 21 is rotatably connected to the upper end of the other side through the second bearing leaf plate. The silk thread is input through the first conveying roller 12, and is sequentially extruded between the first dipping roller 13, the first adjusting roller 14, the second adjusting roller 15, the second dipping roller 16, the lower conveying roller 17 and the upper extrusion roller 18, and is output by the second conveying roller 21.
[0035] The silk thread is input through the upper part of the first conveying roller 12, and reaches between the lower conveying roller 17 and the upper extrusion roller 18 after passing through the lower end of the first dipping roller 13, the upper end of the first adjusting roller 14, the upper end of the second adjusting roller 15 and the lower end of the second dipping roller 16, and is output through the upper end of the second conveying roller 21.
[0036] When the silk thread passes through the first dipping roller 13, the sizing groove 3 inside the position where the first dipping roller 13 is located is immersed in the sizing groove 3; when the silk thread passes through the first adjusting roller 14 and the second adjusting roller 15, the conveying pump 8 extracts the sizing solution in the storage sizing pool 4 through the first conveying circulating pipe 7, and then delivers it through the second conveying circulating pipe 9 and the material equalizing pipe 10, and sprays it on the upper end of the silk thread through the spray head 11. Part of the sizing solution is hung on the outside of the silk thread, and the other part of the sizing solution enters the sizing groove 3 through the intermediate partition guide 2 and immerses the silk thread; when the silk thread passes through the second dipping roller 16, the sizing solution in the sizing groove 3 at the position of the second dipping roller 16 continues to immerse the silk thread; and then the silk thread passes between the lower conveying roller 17 and the upper extrusion roller 18, the extrusion plate 19 outside the upper extrusion roller 18 moves towards the position of the lower conveying roller 17 under the action of the pressure spring 20, extrudes the silk thread, and extrudes the excess sizing solution on the silk thread to make it flow into the sizing groove 3 again.
[0037] (3) Spray cycle related structure: the conveying pump 8 is installed on one side of the storage sizing pool 4, the input end of which is connected to the inside of the storage sizing pool 4 through the first conveying circulating pipe 7, and the output end is connected to the material equalizing pipe 10 through the second conveying circulating pipe 9. The material equalizing pipe 10 is located between the upper end of the first adjusting roller 14 and the second adjusting roller 15, and is equally spaced from front to back and installed with the spray head 11.
[0038] (4) drive adjustment structure: the first adjusting roller 14 and the second adjusting roller 15 are connected with the intermediate connecting shaft 22, the front end is fixed with the front limiting plate 23, the rear end is fixed with the rear limiting plate 24 and two fixed racks 25. The rear end of the rear limiting plate 24 is fixed with the fixed rack 25, and the rear end of the two fixed racks 25 is fixed with the rear connecting plate 26.
[0039] The driving motor 27 is installed at the rear end of the sizing tank 1, the output shaft end is connected with the first rotating gear 28, one side of the rear end is engaged with the second rotating gear 29, the diameter of the second rotating gear 29 is greater than that of the first rotating gear 28, which plays a role of slowing down the speed, the upper end is coaxially connected with the fan-shaped driving gear 30, the fan-shaped driving gear 30 is alternately engaged with the two fixed racks 25, and the alternating motion of the first adjusting roller 14 and the second adjusting roller 15 is realized.
[0040] The driving motor 27 drives the first rotating gear 28 to rotate, drives the fan-shaped driving gear 30 coaxially connected with the second rotating gear 29 to rotate through the meshing connection relationship between the first rotating gear 28 and the second rotating gear 29, and drives the second adjusting roller 15 and the second sizing roller 16 to move forward and backward alternately through the meshing connection relationship between the fan-shaped driving gear 30 and the two fixed racks 25. When the silk thread passes through the first adjusting roller 14 and the second adjusting roller 15, the lower concave ring groove 31 outside the first adjusting roller 14 and the second adjusting roller 15 can pull the silk thread to move forward and backward slightly, and then the silk thread is evenly sized through the spraying of the sizing liquid.
[0041] It is obvious for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims.
Claims
1. A sizing device for a sizing machine, comprising a sizing tank (1), characterized in that: The upper part of the slurry tank (1) is provided with a first adjusting roller (14) and a second adjusting roller (15) on both sides. The first adjusting roller (14) and the second adjusting roller (15) are symmetrically arranged. The surfaces of the first adjusting roller (14) and the second adjusting roller (15) are provided with recessed annular grooves (31) at equal intervals from front to back. The first adjusting roller (14) and the second adjusting roller (15) are both connected by an intermediate connecting shaft (22). The front ends of the two intermediate connecting shafts (22) extend to the front end of the slurry tank (1) and are jointly fixed with a front limiting plate (23). The rear ends of the two intermediate connecting shafts (22) extend to the rear end of the slurry tank (1) and are jointly fixed with a rear limiting plate (24). The two sides of the rear end of the rear limiting plate (24) are fixed with fixing racks (25). The rear ends of the two fixing racks (25) are jointly fixed with a rear connecting plate (26). A drive motor (27) is installed at the rear end of the slurry tank (1). The output shaft of the drive motor (27) is connected to a first rotating gear (28). A second rotating gear (29) is meshed with the rear end of one side of the first rotating gear (28). The diameter of the second rotating gear (29) is larger than that of the first rotating gear (28). A sector drive gear (30) is coaxially connected to the upper end of the second rotating gear (29). The sector drive gear (30) is alternately meshed with the two fixed racks (25).
2. The sizing device for a sizing machine according to claim 1, characterized in that: The lower end of the middle of the sizing tank (1) is integrally connected to the middle partition guide (2). The middle partition guide (2) is a triangular prism design. The upper surface of the middle partition guide (2) is arc-shaped. Two sizing troughs (3) are formed inside the sizing tank (1) along both sides of the middle partition guide (2).
3. The sizing device for a sizing machine according to claim 2, characterized in that: The lower end of the slurry tank (1) is fixed with a slurry storage tank (4), and the interior of the slurry storage tank (4) is connected to the slurry tank (3) through a feed pipe (5).
4. The sizing device for a sizing machine according to claim 3, characterized in that: The upper fixed bracket (6) is welded and fixed at the middle of the upper end of the slurry tank (1). A conveying pump (8) is installed on one side of the slurry storage tank (4). The input end of the conveying pump (8) is connected to the first conveying circulation pipe (7). The other end of the first conveying circulation pipe (7) extends into the slurry storage tank (4). The output end of the conveying pump (8) is connected to the second conveying circulation pipe (9). The other end of the second conveying circulation pipe (9) extends upward and bends to the lower end of the upper fixed bracket (6). The other end of the second conveying circulation pipe (9) is connected to the equalizing pipe (10). The equalizing pipe (10) is located at the upper end between the first adjusting roller (14) and the second adjusting roller (15). Spray heads (11) are installed at equal intervals from front to back at the lower end of the equalizing pipe (10).
5. The sizing device for a sizing machine according to claim 2, characterized in that: The lower end of the slurry tank (3) on one side is rotatably connected to a first slurry roller (13), and the lower end of the slurry tank (3) on the other side is rotatably connected to a second slurry roller (16). The first slurry roller (13) and the second slurry roller (16) are symmetrical.
6. The sizing device for a sizing machine according to claim 5, characterized in that: On the other side, a lower conveying roller (17) is rotatably connected to the upper end of the second slurry roller (16) inside the slurry tank (3). An upper extrusion roller (18) is rotatably connected to the upper end of the lower conveying roller (17) inside the slurry tank (3). An extrusion plate (19) is provided on the outside of the upper extrusion roller (18). The lower end of the extrusion plate (19) contacts the upper end of the lower conveying roller (17). Pressure springs (20) are fixed at equal intervals from front to back on both sides between the upper extrusion roller (18) and the extrusion plate (19).
7. The sizing device for a sizing machine according to claim 1, characterized in that: The upper side of the slurry tank (1) is rotatably connected to a first conveying roller (12) via a first bearing plate, and the other side of the upper side of the slurry tank (1) is rotatably connected to a second conveying roller (21) via a second bearing plate.