Leveling device for carpet processing

By introducing cooling and insulation components into the carpet processing equipment, the problem of high temperature after heating is solved by using semiconductor cooling chips and vacuum insulation plates, achieving rapid cooling and insulation of the carpet and improving cooling efficiency.

CN223576775UActive Publication Date: 2025-11-21JIANGSU JIAMAO CARPET CO LTD
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Patent Information

Application Number
CN202423127249.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-21
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing carpet processing equipment has a high surface temperature of the flattening board after heating and leveling, which requires rapid cooling, and there are temperature convection problems during the heating and cooling process.

Method used

A carpet smoothing device was designed, comprising a cooling component and a heat insulation component. The cooling component uses a semiconductor cooling chip and a blower to cool the carpet, while the heat insulation component uses a partition plate and a vacuum insulation plate to reduce heat exchange, thereby achieving rapid cooling and heat insulation effects.

Benefits of technology

It achieves rapid cooling and effective insulation of carpets, improves cooling efficiency, reduces heat exchange and convection, and prevents carpet burns.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223576775U_ABST
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Abstract

The utility model discloses a leveling device for carpet processing, which belongs to the technical field of carpet processing and comprises a worktable, a mounting frame is arranged at the upper end of the worktable, conveying rollers are arranged on two sides in the mounting frame, auxiliary rollers are arranged at the upper ends of the conveying rollers, a leveling structure is arranged in the middle in the mounting frame, and a cleaning component is arranged on one side of the leveling structure. According to the carpet cooling device, the cooling assembly is arranged, the air blower is started to generate air, then the air is evenly blown to the surface of a carpet through the air outlet plate at the lower end of the air guide pipe, the carpet can be conveniently cooled, one side of the semiconductor chilling plate can be refrigerated, and therefore the air temperature is reduced, and the cooling efficiency of the carpet can be effectively improved; the heat insulation assembly is arranged, the partition plate is arranged between the cooling assembly and the flat structure, air convection can be reduced, the vacuum heat insulation plates on the two sides of the partition plate can achieve the heat insulation effect, heat exchange is further reduced, and the heat insulation effect is good.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to carpet processing technical field, concretely relates to a flat device for carpet processing. BACKGROUND

[0002] Carpet is a floor covering made of natural fibers such as cotton, hemp, wool, silk, and grass yarn, or chemical synthetic fibers. It is one of the traditional art crafts with a long history in the world.

[0003] Chinese patent application No. 202322945324.X discloses a flat device for carpet processing, which includes a workbench, a mounting assembly, and a cleaning assembly. The mounting assembly includes a mounting box, a support frame, a flat plate, a constant temperature heating plate, a temperature controller, a temperature sensor, a flattening component, and a conveying component. The carpet is conveyed by the conveying component. The constant temperature heating plate is started to heat the flat plate. The flattening component is started to move downward and press the carpet onto the flat plate. The flat plate heats the carpet, and the flattening component flattens the carpet. The temperature sensor measures the surface temperature of the flat plate and transmits the measured temperature data to the temperature controller. When the measured temperature is higher than the set temperature of the temperature controller, the temperature controller controls the constant temperature heating plate to stop heating, preventing the flat plate from burning the carpet. This solves the problem of heating and flattening the carpet by spraying steam onto it.

[0004] In the above-mentioned disclosed patent, after the flat plate heats and flattens the carpet, the surface temperature is high, and it needs to be cooled down quickly to room temperature. When heating and cooling the carpet, the distance between them is too large, and convection easily occurs. UTILITY MODEL CONTENTS

[0005] To solve the problems raised in the background art, the utility model provides a flat device for carpet processing, which has the characteristics of convenient cooling and good heat insulation effect.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a flat device for carpet processing, which includes a workbench. The workbench is provided with a mounting frame at the upper end. The mounting frame is provided with conveying rollers at the two sides inside. The conveying rollers are provided with auxiliary rollers at the upper end. The mounting frame is provided with a flattening structure in the middle. The flattening structure is provided with a cleaning assembly at one side. The flattening structure is provided with a cooling assembly at the other side. The flattening structure and the cooling assembly are provided with a heat insulation assembly therebetween.

[0007] Preferably, the cooling assembly comprises an air outlet plate, an air guide pipe, a cooling box, a cooling structure and a blower, wherein the upper end of the mounting frame is provided with the cooling box, the upper end of the inside of the cooling box is provided with the blower, the lower end of the inside of the cooling box is provided with the cooling structure on both sides, the inside of the mounting frame is provided with the air outlet plate, and the air outlet plate is provided with the air guide pipe between the air outlet plate and the cooling box.

[0008] Preferably, the cooling structure comprises a heat dissipation plate, a semiconductor refrigeration sheet and a protective cover, wherein the semiconductor refrigeration sheet is arranged on both sides of the surface of the cooling box, the heat dissipation plate is arranged on one side of the semiconductor refrigeration sheet, and the protective cover is arranged on the other side of the semiconductor refrigeration sheet.

[0009] Preferably, the cooling assembly further comprises a ventilation groove and a dust screen, wherein the ventilation groove is arranged at the corresponding position of the inside of the workbench and the air outlet plate, and the dust screen is arranged in the ventilation groove.

[0010] Preferably, the heat insulation assembly comprises a mounting plate, a partition plate and a conveying groove, wherein the partition plate is arranged between the cooling assembly and the flat structure, the mounting plate is arranged at both ends of the partition plate, and the conveying groove is arranged in the partition plate.

[0011] Preferably, the heat insulation assembly further comprises a vacuum heat insulation plate and a protective plate, wherein the vacuum heat insulation plate is arranged on the surface of both sides of the partition plate, and the protective plate is arranged on the surface of the vacuum heat insulation plate.

[0012] Compared with the prior art, the cooling assembly of the utility model has the advantages that:

[0013] 1、The cooling assembly is arranged, air is generated by starting the blower, and then the air is uniformly blown to the surface of the carpet through the air outlet plate at the lower end of the air guide pipe, so that the carpet can be conveniently cooled, and the one side of the semiconductor refrigeration sheet can be refrigerated, so that the air temperature is reduced, and the cooling efficiency of the carpet can be effectively improved.

[0014] 2、The heat insulation assembly is arranged, the partition plate is arranged between the cooling assembly and the flat structure, air convection can be reduced, the vacuum heat insulation plates on both sides of the partition plate can play a heat insulation effect, heat exchange is further reduced, and the temperature insulation effect is good. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a perspective view of the utility model;

[0016] Fig. 2 It is a front view of the utility model;

[0017] Fig. 3 It is a front view of the cooling assembly of the utility model;

[0018] In the figure: 1, mounting frame; 2, auxiliary roller; 3, conveying roller; 4, workbench; 5, cleaning assembly; 6, flattening structure; 7, cooling assembly; 71, air outlet plate; 72, air passage; 73, dustproof net; 74, air guide pipe; 75, cooling box; 76, cooling structure; 761, heat dissipation plate; 762, semiconductor refrigeration piece; 763, protective cover; 77, air blower; 8, heat insulation assembly; 81, mounting plate; 82, partition plate; 83, vacuum heat insulation plate; 84, conveying groove; 85, protective plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] Embodiment 1

[0021] Please refer to Figs. 1-3 The utility model provides the following technical scheme: a flattening device for carpet processing, including workbench 4, workbench 4 upper end is provided with mounting frame 1, mounting frame 1 inside both sides are provided with conveying roller 3, conveying roller 3 upper end is provided with auxiliary roller 2, mounting frame 1 inside middle is provided with flattening structure 6, flattening structure 6 one side is provided with cleaning assembly 5, flattening structure 6 other side is provided with cooling assembly 7, and flattening structure 6 with cooling assembly 7 between is provided with heat insulation assembly 8.

[0022] Specifically, the cooling assembly 7 includes an air outlet plate 71, an air guide pipe 74, a cooling box 75, a cooling structure 76, and an air blower 77. The upper end of the mounting frame 1 is provided with the cooling box 75. The inside upper end of the cooling box 75 is provided with the air blower 77. The inside lower end of the cooling box 75 is provided with the cooling structure 76 on both sides. The inside of the mounting frame 1 is provided with the air outlet plate 71. The air guide pipe 74 is arranged between the air outlet plate 71 and the cooling box 75.

[0023] By adopting the above technical scheme, the air blower 77 in the cooling box 75 is started, the cooling structure 76 cools the air, the cold air enters the air outlet plate 71 through the air guide pipe 74, and the air outlet plate 71 blows out the cold air, so that the carpet can be conveniently cooled.

[0024] Specifically, the cooling structure 76 includes a heat dissipation plate 761, a semiconductor refrigeration piece 762, and a protective cover 763. The surface of the cooling box 75 is provided with the semiconductor refrigeration piece 762 on both sides. The semiconductor refrigeration piece 762 is provided with the heat dissipation plate 761 on one side. The semiconductor refrigeration piece 762 is provided with the protective cover 763 on the other side.

[0025] By adopting the above technical scheme, the semiconductor refrigeration sheet 762 is powered on, one side of which can refrigerate, thereby playing a role in reducing the air temperature, the heat dissipation plate 761 can dissipate heat on the other side, so that it continuously refrigerates, and the protective cover 763 can protect the refrigeration sheet.

[0026] Specifically, the cooling assembly 7 further comprises an air passage 72 and a dustproof screen 73, wherein the air passage 72 is arranged at a position corresponding to the air outlet plate 71 inside the workbench 4, and the dustproof screen 73 is arranged inside the air passage 72.

[0027] By adopting the above technical scheme, the air passage 72 facilitates the flow of air, and the dustproof screen 73 can play a dustproof protection effect.

[0028] In use, the carpet can be conveniently moved automatically in the workbench 4 by the cooperation of the conveying roller 3 and the auxiliary roller 2 in the mounting frame 1, the dust inside can be cleaned by the cleaning assembly 5, the carpet can be heated and leveled by starting the leveling structure 6, thereby completing the processing of the carpet, the air blower 77 in the cooling box 75 is started, the air is cooled by the cooling structure 76, the cold air enters the air outlet plate 71 through the air guide pipe 74, the air outlet plate 71 blows out the cold air, which can conveniently cool the carpet, the semiconductor refrigeration sheet 762 is powered on, one side of which can refrigerate, thereby playing a role in reducing the air temperature, the heat dissipation plate 761 can dissipate heat on the other side, so that it continuously refrigerates, and the protective cover 763 can protect the refrigeration sheet, the air passage 72 facilitates the flow of air, and the dustproof screen 73 can play a dustproof protection effect.

[0029] Embodiment 2

[0030] The difference between this embodiment and embodiment 1 is that the heat insulation assembly 8 comprises a mounting plate 81, a partition plate 82 and a conveying groove 84, wherein the partition plate 82 is arranged between the leveling structure 6 and the cooling assembly 7, the mounting plate 81 is arranged at both ends of the partition plate 82, and the conveying groove 84 is arranged inside the partition plate 82.

[0031] By adopting the above technical scheme, the partition plate 82 is mounted by the mounting plate 81, which can separate the leveling structure 6 and the cooling assembly 7, reduce the convection of heat, and facilitate the movement of the carpet by the conveying groove 84.

[0032] Specifically, the heat insulation assembly 8 further comprises a vacuum heat insulation plate 83 and a protective plate 85, wherein the vacuum heat insulation plate 83 is arranged on the surface of the partition plate 82, and the protective plate 85 is arranged on the surface of the vacuum heat insulation plate 83.

[0033] By adopting the above technical scheme, the vacuum heat insulation plate 83 can play a temperature insulation effect, which can further reduce the exchange of heat, and the protective plate 85 can avoid damage and pollution of the heat insulation plate.

[0034] The installation plate 81 is used to install the partition plate 82, which can separate the leveling structure 6 and the cooling assembly 7, reduce the convection of heat, facilitate the movement of the carpet, the vacuum heat insulation plate 83 can play a temperature insulation effect, and the heat exchange can be further reduced.

[0035] The cleaning assembly 5 and the leveling structure 6 composed of a support frame, a leveling plate, a constant temperature heating plate, a temperature controller, a temperature sensor, a lifting cylinder, a connecting frame and a flattening roller have been disclosed in a leveling device for carpet processing with a patent application number of 202322945324.X, and the working principle of the cleaning assembly 5 is that the dust collector generates suction force between the dust suction pipe and the dust suction head, and the dust on the carpet is sucked into the dust collector, the dust suction pipe guides the sucked dust into the storage box for storage and collection, and the working principle of the leveling structure 6 is that the lifting cylinder drives the flattening roller to move, the carpet is pressed on the leveling plate, the leveling plate heats the carpet, the temperature sensor measures the surface temperature of the leveling plate, the measured temperature data is transmitted to the temperature controller, and when the measured temperature is higher than the set temperature of the temperature controller, the temperature controller controls the constant temperature heating plate to stop heating, so as to prevent the leveling plate from scalding the carpet.

[0036] The semiconductor refrigeration sheet 762 is a prior art, and the selected model is TLTP.

[0037] The air blower 77 is a prior art, and the selected model is 130FLJ5.

[0038] The working principle and use process of the utility model are as follows: when the utility model is used, the transmission roller 3 in the mounting frame 1 cooperates with the auxiliary roller 2, so that the carpet can be automatically moved in the workbench 4, the cleaning assembly 5 can clean the dust in the interior, the leveling structure 6 can heat and flatten the carpet, so that the processing of the carpet is completed, the air blower 77 in the cooling box 75 is started, the cooling structure 76 cools the air, the cold air enters the air outlet plate 71 through the air guide pipe 74, the air outlet plate 71 blows out the cold air, the carpet can be conveniently cooled, the semiconductor refrigeration sheet 762 is electrified, one side of the semiconductor refrigeration sheet 762 can be refrigerated, so as to reduce the temperature of the air, the heat dissipation plate 761 can dissipate heat on the other side, so as to continuously refrigerate, the protective cover 763 can protect the refrigeration sheet, the air inlet groove 72 facilitates the flow of air, and the dust screen 73 can play a dustproof effect; the installation plate 81 is used to install the partition plate 82, which can separate the leveling structure 6 and the cooling assembly 7, reduce the convection of heat, facilitate the movement of the carpet, the vacuum heat insulation plate 83 can play a temperature insulation effect, and the heat exchange can be further reduced.

[0039] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A flattening device for carpet processing, comprising a workbench (4), the upper end of the workbench (4) is provided with a mounting frame (1), the inside of the mounting frame (1) is provided with conveying rollers (3) on both sides, the upper end of the conveying rollers (3) is provided with auxiliary rollers (2), the inside of the mounting frame (1) is provided with a flattening structure (6) in the middle, and the flattening structure (6) is provided with a cleaning assembly (5) on one side, characterized in that: The other side of the flattening structure (6) is provided with a cooling assembly (7), and a heat insulation assembly (8) is arranged between the flattening structure (6) and the cooling assembly (7).

2. The calendering apparatus for carpet processing according to claim 1, wherein: The cooling assembly (7) comprises an air outlet plate (71), an air guide pipe (74), a cooling box (75), a cooling structure (76) and a blower (77), wherein the upper end of the mounting frame (1) is provided with the cooling box (75), the inside upper end of the cooling box (75) is provided with the blower (77), the inside lower end of the cooling box (75) is provided with the cooling structure (76) on both sides, the inside of the mounting frame (1) is provided with the air outlet plate (71), and the air guide pipe (74) is arranged between the air outlet plate (71) and the cooling box (75).

3. The calendering apparatus for carpet processing according to claim 2, wherein: The cooling structure (76) comprises a heat dissipation plate (761), a semiconductor refrigeration sheet (762) and a protective cover (763), wherein the surface of the cooling box (75) is provided with the semiconductor refrigeration sheet (762) on both sides, the semiconductor refrigeration sheet (762) is provided with the heat dissipation plate (761) on one side, and the semiconductor refrigeration sheet (762) is provided with the protective cover (763) on the other side.

4. The calendering apparatus for carpet processing according to claim 2, wherein: The cooling assembly (7) further comprises an air passage (72) and a dust screen (73), wherein the inside of the workbench (4) is provided with the air passage (72) at a position corresponding to the air outlet plate (71), and the inside of the air passage (72) is provided with the dust screen (73).

5. The calendering apparatus for carpet processing according to claim 1, wherein: The heat insulation assembly (8) comprises a mounting plate (81), a partition plate (82) and a conveying groove (84), wherein the partition plate (82) is arranged between the flattening structure (6) and the cooling assembly (7), the partition plate (82) is provided with the mounting plate (81) at both ends, and the partition plate (82) is provided with the conveying groove (84) inside.

6. A calendering apparatus for carpet processing as defined in claim 5, wherein: The heat insulation assembly (8) further comprises a vacuum heat insulation plate (83) and a protective plate (85), wherein the surface of the partition plate (82) is provided with the vacuum heat insulation plate (83) on both sides, and the surface of the vacuum heat insulation plate (83) is provided with the protective plate (85).

Citation Information

Patent Citations

  • Leveling device for carpet processing

    CN221398369U