Groove box and paperboard forming device
By designing an adjustable-capacity slot box and a pressure-controlled cardboard forming device, the problems of controlling the thickness and surface texture of wet cardboard were solved, enabling precise adjustment and customized processing, and improving the performance of the cardboard.
Patent Information
- Application Number
- CN202422658844.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-01
AI Technical Summary
Existing technologies struggle to precisely control the thickness of wet paperboard produced by vacuum sheet forming machines, and lack flexible solutions for processing the surface texture of the paperboard.
Design a slotted box and cardboard forming device, wherein the slotted box has an adjustable accommodating space and support components, the thickness of the wet cardboard is controlled by pressure, and the surface texture is achieved by texturing the cover plate.
It enables precise adjustment of wet paperboard thickness and customization of surface texture, improving the paperboard's dirt-holding capacity and tensile strength to meet different process requirements.
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Figure CN223576851U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of biological pharmaceutical process technology, specifically relates to a groove box and paperboard forming device. BACKGROUND
[0002] Paperboard is the filter medium of deep filter, in the manufacturing process of paperboard, vacuum sheeting is one of the main ways of paperboard manufacturing. The specific steps of vacuum sheeting are as follows: after the fiber is beaten, standard defibration and beating are carried out, the paper pulp after beating is poured into the sheeting barrel, after stirring the paper pulp, rapid filtration forming is carried out to make wet paperboard, and then the wet paperboard is dried to make paperboard.
[0003] The thickness of paperboard is one of the important parameters of paperboard, and the paperboard used for filtration generally has specific thickness requirements. On the one hand, the thicker thickness of paperboard can increase the pollution capacity in the filtration process, increase the contact time of the material liquid and the paperboard, and increase the adsorption effect of the paperboard on impurities. On the other hand, for paperboard with the same grammage, too thick thickness of paperboard will affect the tightness of paperboard, and the paperboard will be more fluffy, which will reduce the tensile strength of paperboard and reduce the strength of paperboard against external force. Therefore, in order to ensure the pollution capacity and tightness of paperboard at the same time, the thickness of paperboard needs to be accurately controlled. The surface texture of paperboard can reflect the roughness of the surface of paperboard. According to the process requirements of paperboard, the roughness of the surface of paperboard is different, and the roughness of the surface of paperboard needs to be determined according to the use of paperboard. Therefore, the surface texture of paperboard needs to be controlled in the paperboard forming process. In addition, each manufacturer also designs specific surface patterns to distinguish the paperboard of other manufacturers.
[0004] The prior art mainly uses the following methods to control the thickness of wet paperboard:
[0005] (1) The thickness of wet paperboard is controlled by controlling the amount of paper pulp.
[0006] (2) The thickness of paperboard is controlled by controlling the vacuum strength and vacuum suction time of the sheeting machine.
[0007] The prior art rarely processes the surface texture of the wet paperboard made by the vacuum sheeting machine. The prior art has the following problems:
[0008] (1) The vacuum sheeting machine mainly controls the thickness of paper by controlling the amount of paper pulp. The paper after sheeting generally does not reprocess the thickness of paperboard, and the control of vacuum strength and vacuum time cannot accurately control the thickness of paperboard to millimeter level.
[0009] (2) There is no solution for different texture processing of the surface of paperboard according to different needs. SUMMARY
[0010] In order to overcome the prior art defects, one object of the utility model is to provide a groove box, another object of the utility model is to provide a paperboard forming device. In order to realize the above object, the utility model adopts the technical scheme as follows:
[0011] One aspect of the utility model provides a groove box, including height adjustable containing space, for placing wet paperboard, the thickness of the wet paperboard is higher than the height of the containing space, by the pressure applied to the wet paperboard, the thickness of the wet paperboard is equal to the height of the containing space.
[0012] Optionally, the groove box includes bottom plate, adjusting plate and fixed plate, the fixed plate is arranged around the edge of the bottom plate along the vertical direction of the bottom plate, the inner wall of the fixed plate is equipped with the height adjustable support component, the support component is used to support the adjusting plate, the adjusting plate and the fixed plate form the containing space.
[0013] Optionally, the support component is the buckle spaced apart along the vertical direction of the bottom plate, the buckle arranged at different positions in the vertical direction supports the adjusting plate, and the height of the containing space is adjusted.
[0014] Optionally, the bottom plate and adjusting plate are steel plates.
[0015] Optionally, the bottom plate and adjusting plate are rectangular, four fixed plates and the adjusting plate form the containing space, the buckle is arranged on four fixed plates respectively, supports the adjusting plate, and the adjusting plate and the fixed plate, the bottom plate form airtight space.
[0016] Another aspect of the utility model provides a paperboard forming device, including the groove box and cover plate as described above, the cover plate is used to apply pressure to the wet paperboard, and the thickness of the wet paperboard is equal to the height of the containing space.
[0017] Optionally, the cover plate and the groove box are movably connected.
[0018] Optionally, the cover plate is a solid steel plate.
[0019] Optionally, one side of the cover plate facing the containing space is provided with a texture.
[0020] Optionally, one side of the cover plate facing the containing space is pasted with thick adhesive paper with special texture.
[0021] This invention relates to a slot box and a cardboard forming device. The slot box controls the thickness of the wet cardboard placed inside, thereby achieving cardboard thickness adjustment. A thick adhesive paper is placed on the cover plate of the cardboard forming device to perform surface texture processing on the wet cardboard. This invention can perform secondary thickness processing on the wet cardboard after sheet forming, allowing for precise adjustment of the cardboard thickness. Furthermore, this invention can customize different cardboard surface textures according to process requirements during the cardboard forming process. The cardboard forming device of this invention has a simple structure, is easy to use, and has high practical value. Attached Figure Description
[0022] After reading the detailed embodiments of this utility model with reference to the accompanying drawings, the reader will gain a clearer understanding of all aspects of this utility model. Among them,
[0023] Figure 1 Figure 1 shows the structure of a cardboard forming device according to an embodiment of this utility model.
[0024] Figure 2 Figure 2 shows the structure of a cardboard forming device according to an embodiment of this utility model;
[0025] Figure 3 Figure 1 shows a partial structural diagram of the slot box according to another embodiment of this utility model.
[0026] Figure 4 Figure 2 shows a partial structural diagram of the slot box according to another embodiment of this utility model;
[0027] Explanation of reference numerals in the attached figures:
[0028] 1: Slot box; 2: Cover plate;
[0029] 11: Accommodation space; 12: Base plate; 13: Adjustment plate; 14: Fixing plate;
[0030] 141: Support components;
[0031] 21: Thick adhesive paper. Detailed Implementation
[0032] To make the technical content disclosed in this application more detailed and complete, reference can be made to the accompanying drawings and the following specific embodiments of this utility model. However, those skilled in the art should understand that the embodiments provided below are not intended to limit the scope of this utility model. Furthermore, the drawings are for illustrative purposes only and are not drawn to their original dimensions.
[0033] The term "connection" in this specification includes both direct and indirect connections. The terms "several" and "more than" refer to two or more entities. The terms "first," "second," and "third" in the specification, claims, and accompanying drawings also apply.
[0034] "fourth", and the like, if any, are not necessarily used consistently in reference to a particular embodiment and instead are used on a case by case basis to distinguish one event or action from another, without necessarily implying that the events are necessarily in that order or that the events or actions are necessarily contiguous. It will be understood that the data used in connection with the described embodiments is used only in conjunction with the specifically recited embodiments to provide an understanding of the application. Furthermore, to the extent that the terms "including", "contains", "having", "with" or variants thereof are used in either the detailed description or the claims, such terms are typically intended to be broad and encompass the case where zero, some, or all of the stated elements are included. It will be further understood that the terms "comprises" and "comprising", when used in this specification, are taken to specify the presence of stated features, integers, steps or components but do not preclude the presence or addition of one or more other features, integers, steps, components or groups thereof.
[0035] The technical solutions of the present application will be described in detail below. The following embodiments can be combined with each other, and the same or similar concepts or processes can not be described again in some embodiments.
[0036] Embodiment one:
[0037] This embodiment provides a groove box 1, please refer to Figures 1-4 , the groove box 1 includes bottom plate 12, adjusting plate 13 and fixed plate 14, the inner wall of the fixed plate 14 is provided with height adjustable support assembly 141, the support assembly 141 is used for supporting the adjusting plate 13. Among them, the fixed plate 14 is arranged along the vertical direction around the edge of the bottom plate 12, the adjusting plate 13 is arranged on the support assembly 141, the side of the adjusting plate 13 away from the bottom plate 12 and the fixed plate 14 form a containing space 11, the side of the adjusting plate 13 facing the bottom plate 12 and the fixed plate 14, the bottom plate 12 form airtight space. The containing space 11 is used for placing wet paper board, the thickness of the wet paper board is higher than the height of the containing space 11, by applying pressure to the wet paper board, the wet paper board is compressed, so that the thickness of the wet paper board is consistent with the height of the containing space 11.
[0038] In this embodiment, the support assembly 141 is a buckle arranged in the vertical direction of the bottom plate 12 on the fixed plate 14, the adjusting plate 13 is supported by the buckle at different positions in the vertical direction, and the height of the containing space 11 is adjusted.
[0039] In the embodiment, the bottom plate 12 and the adjusting plate 13 are rectangular, four fixing plates 14 and the adjusting plate 13 form the accommodating space 11, the buckles are respectively arranged on the four fixing plates 14 and support the adjusting plate 13, specifically, the supporting assembly 141 comprises four groups of buckles arranged on the four fixing plates 14 respectively, each group of buckles is arranged at equal distances in the vertical direction, specifically, the vertical height difference between adjacent buckles is 0.5 mm, so that the height of the accommodating space 11 can be adjusted in millimeter level, specifically, the height of the accommodating space 11 can be adjusted by placing the supporting plate 13 on the buckles at different heights. In other embodiments of the utility model, the bottom plate and the adjusting plate can be provided in other shapes, the number of buckles can also be provided in other numbers which can stably support the adjusting plate 13, and the vertical height between adjacent buckles can also be provided in other values which can realize the accurate adjustment of the height of the accommodating space.
[0040] In the embodiment, the bottom plate 12 and the adjusting plate 13 are steel plates.
[0041] Embodiment two:
[0042] The embodiment provides a paperboard forming device, please refer to Figures 1-4 The paperboard forming device comprises the groove box 1 and the cover plate 2 as described in embodiment one, the cover plate 2 is used for applying pressure to the wet paperboard and controlling the thickness of the wet paperboard to be equal to the height of the accommodating space 11.
[0043] In the embodiment, the cover plate 2 is a solid steel plate and has a certain weight, so that enough pressure can be applied to the wet paperboard by the cover plate 2 to compress the thickness of the wet paperboard, when the cover plate 2 contacts the upper edge of the fixing plate 14, the wet paperboard is compressed so that the thickness of the wet paperboard is consistent with the height of the accommodating space 11. Specifically, one side of the cover plate 2 facing the accommodating space 11 is provided with a pattern, specifically, the one side of the cover plate 2 facing the accommodating space 11 is pasted with a thick adhesive paper 21 with a specific pattern, when the cover plate 2 moves towards the wet paperboard and applies pressure to the wet paperboard, the pattern on the cover plate 2 will be printed on the surface of the wet paperboard. Specifically, according to the process requirements of the paperboard, the roughness requirements of the paperboard surface are different, the pattern on the wet paperboard surface can reflect the roughness of the wet paperboard surface by the cover plate 2, so as to adapt to different uses, in addition, different paperboard manufacturers can design specific surface patterns to distinguish the paperboard produced by other manufacturers.
[0044] In the embodiment, the cover plate 2 is movably connected with the groove box 1, and specifically, the cover plate 2 and the groove box 1 can be connected by a hinge, so that the integrity of the paperboard forming device is increased and the paperboard forming device is convenient to store.
[0045] For example, different surface textures can be formed on the paperboard, so that the flexibility of the paperboard forming device is increased.
[0046] Embodiment three:
[0047] The embodiment provides a use process of the paperboard forming device in embodiment two, so as to further illustrate the technical scheme of the utility model. The use steps of the paperboard forming device are as follows:
[0048] (1) The adjusting plate 13 is placed on a suitable buckle, the accommodating space 11 is adjusted to a required height, and the required height is the thickness of the formed paperboard.
[0049] (2) The wet paperboard after vacuum sheeting is placed in the accommodating space 11, and the thickness of the wet paperboard is higher than the height of the accommodating space 11.
[0050] (3) The cover plate 2 is pressed on the wet paperboard, and a certain pressure is applied to the wet paperboard, so that the thickness of the wet paperboard is consistent with the height of the accommodating space 11. While the thickness of the wet paperboard is controlled, the pattern of the cover plate 2 is also printed on the surface of the wet paperboard.
[0051] (4) The wet paperboard after forming is subjected to the next operation.
[0052] The groove box and the paperboard forming device have the advantages that the thickness of the wet paperboard placed in the groove box can be controlled, so that the thickness of the paperboard is adjusted; the thick adhesive paper is arranged on the cover plate of the paperboard forming device, and the surface texture of the wet paperboard is processed. The wet paperboard after sheeting is subjected to secondary thickness processing, and the thickness of the paperboard is accurately adjusted; different paperboard surface textures can be customized according to process requirements in the paperboard forming process. The paperboard forming device has the advantages of simple structure, convenient use and high practical value.
[0053] Obviously, the above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation modes of the present application, and for those skilled in the art, on the basis of the above description, other different forms of changes or variations can be made, the enumerated embodiments of the present application cannot be exhausted for all the implementation modes, and any obvious changes or variations derived from the technical solutions of the present application still belong to the protection scope of the present application. All the documents mentioned in the present application are cited as references in the present application, just like a document is cited as a reference alone.
Claims
1. A slot box characterized by, The groove box comprises a height-adjustable containing space for placing the wet paperboard, the thickness of the wet paperboard is higher than the height of the containing space, and the thickness of the wet paperboard is controlled to be equal to the height of the containing space by applying pressure to the wet paperboard; The groove box comprises a bottom plate, an adjusting plate and a fixing plate, the fixing plate is arranged around the edge of the bottom plate in a direction perpendicular to the bottom plate, the inner wall of the fixing plate is provided with a height-adjustable supporting assembly for supporting the adjusting plate, and the adjusting plate and the fixing plate form the containing space.
2. The tank of claim 1, wherein The supporting assembly is a buckle arranged in the vertical direction of the bottom plate, the adjusting plate is supported by the buckle arranged at different positions in the vertical direction, and the height of the containing space is adjusted.
3. The tank of claim 2, wherein, The bottom plate and the adjusting plate are both steel plates.
4. The tank of claim 3, wherein The bottom plate and the adjusting plate are both rectangular, four fixing plates and the adjusting plate form the containing space, the buckle is arranged on each of the four fixing plates to support the adjusting plate, and the adjusting plate, the fixing plate and the bottom plate form a sealed space.
5. A paperboard forming apparatus characterized by, The groove box comprises a groove box and a cover plate as claimed in any one of claims 1 to 4, the cover plate is used for applying pressure to the wet paperboard to control the thickness of the wet paperboard to be equal to the height of the containing space.
6. A paperboard forming apparatus as claimed in claim 5, characterized in that The cover plate is movably connected with the groove box.
7. The paperboard forming apparatus of claim 5, wherein, The cover plate is a solid steel plate.
8. The paperboard forming apparatus of claim 5, wherein, One side of the cover plate facing the containing space is provided with a texture.
9. A paperboard forming apparatus as claimed in claim 8, characterized in that The side of the cover plate facing the containing space is pasted with a thick adhesive paper with a special texture.