Gold thread testing mechanism
The design of the gold wire testing mechanism has achieved high efficiency, low cost, and high reliability in photovoltaic cell testing, solving the problems of low testing efficiency and high cost in existing technologies and extending the equipment life.
Patent Information
- Application Number
- CN202422898918.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Current photovoltaic cell testing methods mainly rely on manual operation or probe contact, resulting in low testing efficiency and high costs.
A gold wire testing mechanism is adopted, in which gold wires are made in parallel contact with the main grid lines of the solar cell. The design of silver-plated busbars and ceramic tubes is used to increase the contact area and conductivity, reduce the contact resistance, and use wear-resistant materials to extend the equipment life.
It improves the accuracy and reliability of testing, reduces maintenance costs and downtime, extends equipment lifespan, and reduces resistance loss and instability factors.
Smart Images

Figure CN223584147U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic equipment field, concretely relates to a gold line test mechanism. BACKGROUND
[0002] Photovoltaic is the abbreviation of solar photovoltaic power generation system, it utilizes the photovoltaic effect of solar cell semiconductor material, and will solar radiation energy be directly converted into electric energy, becomes a new type of power generation, and photovoltaic panel assembly is the core part in this system, and the photovoltaic panel assembly is a power generation device that will generate direct current when exposed to sunlight, is composed of almost all thin solid photovoltaic cell pieces made of semiconductor materials, in photovoltaic system, the performance of photovoltaic cell piece directly influences the power generation efficiency of whole system, in order to ensure that photovoltaic cell piece reaches the expected performance in practical application, needs to test the performance of cell piece when producing.
[0003] The current test mode of cell piece is mostly manual test, and the efficiency is low, part enterprises will test through test machine, and the current test machine adopts the mode of contact between probe and electrode of cell piece to test, although the test efficiency is improved to a certain extent, but the service life of probe is short and the price is high, so that the cost of test is higher, therefore, a gold line test mechanism is provided to solve the problems in the above. UTILITY MODEL CONTENT
[0004] To solve the above technical problem, provide a kind of gold line test mechanism, the technical scheme of the present application solves the problems in the above background art, the current test mode of cell piece is mostly manual test, and the efficiency is low, part enterprises will test through test machine, and the current test machine adopts the mode of contact between probe and electrode of cell piece to test, although the test efficiency is improved to a certain extent, but the service life of probe is short and the price is high, so that the cost of test is higher.
[0005] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:
[0006] The utility model provides a gold wire test mechanism, including base, lower frame and upper frame, the lower end of lower frame is fixedly connected with the upper end of base, upper frame is fixedly connected on the upper end of base through support, the left and right sides of base are all through first sliding slot, the inside of first sliding slot is slidably connected with even distribution's fixed pillar, one end of fixed pillar is fixedly connected with spring, the other end of spring is fixedly connected with double ring hook, test gold wire is fixedly connected between two double ring hooks, the front and back sides of upper frame lower extreme are all fixedly connected with two symmetrical distribution's adjustment support, the front end of adjustment support is through adjustment groove, be provided with ceramic pipe between two adjustment grooves, the both ends of ceramic pipe are slidably connected in the inside of adjustment groove, the upper end of lower frame is through second sliding slot of symmetrical distribution, the inside of second sliding slot is slidably connected with even distribution's sliding block, the upper end of sliding block is screwed with first screw rod, the outer surface of first screw rod is screwed with silver plated row support, the front end of silver plated row support is fixedly connected with lower silver plated row through threaded fastener.
[0007] Preferably, the outer surface of the ceramic tube abuts the outer surface of the test gold wire.
[0008] Preferably, the end of the fixed pillar away from the spring is threaded with a second screw rod, the outer surface of the second screw rod is threaded with a fixing block, the inner side of the fixing block abuts the outer side of the upper frame.
[0009] Preferably, the both ends of the ceramic tube are provided with threaded portions, and the both ends of the ceramic tube are threaded with adjustment sleeves through the threaded portions.
[0010] Preferably, the lower end of the silver plated row support abuts the upper end of the lower frame.
[0011] Preferably, the number of the lower silver plated rows is five, and the lower silver plated rows are vertically arranged on the upper end of the lower frame.
[0012] Preferably, the diameter of the test gold wire is 0.39 mm.
[0013] The utility model compared with prior art has the beneficial effect that:
[0014] The utility model discloses a gold wire test mechanism, which changes the probe test mode of the conventional test machine to the gold wire contact test mode. The design of the gold wire enables it to be in parallel contact with the main grid line of the battery piece, thereby increasing the contact area. This helps to improve the current transmission efficiency and reduce the contact resistance. The layout design of the gold wire can effectively reduce the light shielding area, ensure that more light can reach the battery piece, and reduce the resistance loss and unstable factors that may occur during the test. This makes the test data more accurate and reliable. In addition, the gold wire is more wear-resistant than the traditional probe, thereby reducing the need for frequent replacement, reducing the maintenance cost and downtime, and prolonging the overall service life of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the structure schematic view of the utility model;
[0016] Figure 2 It is the structure schematic view of the utility model lower silver-plated row;
[0017] Figure 3 It is the structure schematic view of the utility model fixed pillar;
[0018] Figure 4 It is the structure schematic view of the utility model ceramic tube.
[0019] The figure mark is:
[0020] 1, base; 2, lower frame; 3, upper frame; 4, first sliding slot; 5, fixed pillar; 6, spring; 7, double ring hook; 8, test gold wire; 9, adjusting support; 10, adjusting slot; 11, ceramic tube; 12, second sliding slot; 13, sliding block; 14, first threaded rod; 15, silver-plated row support; 16, lower silver-plated row; 17, second threaded rod; 18, fixed block; 19, threaded portion; 20, adjusting sleeve. DETAILED DESCRIPTION
[0021] The following description is used to disclose the utility model so that those skilled in the art can realize the utility model. The preferred embodiments in the following description are only as examples, and other obvious variants can be thought of by those skilled in the art.
[0022] Referring to Figures 1-4 As shown in the figure, a gold wire testing mechanism includes base 1, lower frame 2 and upper frame 3, the lower end of lower frame 2 is fixedly connected with the upper end of base 1, upper frame 3 is fixedly connected with the upper end of base 1 through a support, the left and right sides of base 1 are both provided with first sliding slot 4, a plurality of uniformly distributed fixed pillars 5 are slidably connected in the interior of first sliding slot 4, one end of fixed pillar 5 is fixedly connected with spring 6, the other end of spring 6 is fixedly connected with double ring hook 7, test gold wire 8 is fixedly connected between two double ring hooks 7, two symmetrically distributed adjusting supports 9 are fixedly connected on the front and rear sides of the lower end of upper frame 3, adjusting slot 10 is provided on the front end of adjusting support 9, ceramic tube 11 is arranged between two adjusting slots 10, both ends of ceramic tube 11 are slidably connected in the interior of adjusting slot 10, two symmetrically distributed second sliding slots 12 are provided on the upper end of lower frame 2, a plurality of uniformly distributed sliding blocks 13 are slidably connected in the interior of second sliding slot 12, first threaded rod 14 is threadedly connected with the upper end of sliding block 13, silver-plated row support 15 is threadedly connected with the outer surface of first threaded rod 14, lower silver-plated row 16 is fixedly connected with the front end of silver-plated row support 15 through threaded fixing piece.
[0023] Further, the outer surface of ceramic tube 11 abuts against the outer surface of test gold wire 8.
[0024] Further, the number of the lower silver-plated rows 16 is five, and the lower silver-plated rows 16 are vertically arranged at the upper end of the lower frame 2.
[0025] Further, the lower silver-plated rows 16 are used for placing the battery piece, and the design of the silver-plated rows not only provides stable support for the gold wire, but also effectively improves the current conduction capacity due to the material characteristics, reduces the loss in the test process, and places the battery piece on the lower silver-plated row 16. After adjusting the height of the ceramic tube 11, the test gold wire 8 is in parallel contact with the main grid line of the battery piece, forming an effective electrical connection. The battery piece can work normally in this state. At this time, the power supply of the device is started to ensure that the current is smoothly conducted through the gold wire. The test data such as current and voltage of the battery piece can be measured through the external test equipment, and the performance of the battery piece can be evaluated through these data.
[0026] Further, the ceramic material has high hardness, so it can effectively resist wear and tear. When in contact with the gold wire, the ceramic tube 11 is not easy to be physically damaged, which helps to prolong the service life of the mechanism.
[0027] Further, the setting of the spring 6 enables the gold wire to maintain a certain tension during the test, so that the gold wire is in a taut state, thereby ensuring that the test gold wire 8 can be in parallel contact with the main grid line of the battery piece during the test, which helps to improve the accuracy of the test.
[0028] Further, the end of the fixed support 5 away from the spring 6 is threadedly connected with a second threaded rod 17, the outer surface of the second threaded rod 17 is threadedly connected with a fixed block 18, the inner side of the fixed block 18 abuts against the outer side of the upper frame 3, the lower end of the silver-plated row support 15 abuts against the upper end of the lower frame 2, and the two ends of the ceramic tube 11 are provided with threaded parts 19, and the two ends of the ceramic tube 11 are threadedly connected with adjusting sleeves 20 through the threaded parts 19, and the inner side of the adjusting sleeve 20 abuts against the outer side of the adjusting support 9.
[0029] Further, by rotating the first threaded rod 14 to loosen the connection between the sliding block 13 and the silver-plated row support 15, the sliding block 13 can be pushed to slide in the second sliding groove 12 to adjust the position of the lower silver-plated row 16. By rotating the second threaded rod 17 to loosen the connection between the fixed support 5 and the fixed block 18, the fixed support 5 can be pushed to slide in the first sliding groove 4 to adjust the position of the test gold wire 8. By rotating the adjusting sleeve 20 to loosen the connection between the adjusting sleeve 20 and the adjusting support 9, the height of the ceramic tube 11 can be adjusted. Through the above adjustment, the test of battery pieces of various sizes can be adapted.
[0030] Further, the test gold wire 8 has a diameter of 0.39 mm, and the test gold wire 8 with a diameter of 0.39 mm provides a good balance between conductivity and resistance, and a smaller diameter can reduce the contact resistance while maintaining sufficient conductivity to support the performance requirements of the battery sheet, and this size can be applied to various types of battery sheet designs, so that the battery sheet of various sizes can maintain good contact effect when tested.
[0031] Working principle: in use, according to the specification of the battery sheet to be tested, loosen the connection between the sliding block 13 and the silver-plated row support 15 by rotating the first threaded rod 14, then slide the sliding block 13 in the second sliding groove 12 to adjust the lower silver-plated row 16 to the appropriate position, then tighten the first threaded rod 14 to fix it, then carefully place the battery sheet to be tested on the lower silver-plated row 16, make sure it is centered, then loosen the connection between the adjusting sleeve 20 and the adjusting bracket 9 by rotating the adjusting sleeve 20, then adjust the height of the ceramic tube 11 to make the test gold wire 8 contact the main grid line of the battery sheet, if there is a certain deviation between the test gold wire 8 and the main grid line of the battery sheet, loosen the connection between the fixed strut 5 and the fixed block 18 by rotating the second threaded rod 17, then slide the fixed strut 5 in the first sliding groove 4 to adjust the position of the test gold wire 8, after adjusting the test gold wire 8 to the appropriate position, tighten the second threaded rod 17 and the adjusting sleeve 20 to fix the position of the test gold wire 8 and the ceramic tube 11, then connect the power supply, observe and record the current and voltage data of the battery sheet through the external measuring equipment, and use it to evaluate the performance of the battery sheet.
[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A gold wire testing mechanism, characterized in that, The system includes a base (1), a lower frame (2), and an upper frame (3). The lower end of the lower frame (2) is fixedly connected to the upper end of the base (1). The upper frame (3) is fixedly connected to the upper end of the base (1) via a bracket. The left and right sides of the base (1) are provided with first sliding grooves (4). Several evenly distributed fixed support columns (5) are slidably connected inside the first sliding grooves (4). One end of the fixed support column (5) is fixedly connected to a spring (6), and the other end of the spring (6) is fixedly connected to a double ring hook (7). A test gold wire (8) is fixedly connected between the two double ring hooks (7). The front and rear sides of the lower end of the upper frame (3) are fixedly connected to two symmetrically distributed adjustment supports. The front end of the frame (9) is provided with an adjustment groove (10). A ceramic tube (11) is provided between the two adjustment grooves (10). The two ends of the ceramic tube (11) are slidably connected to the inside of the adjustment groove (10). The upper end of the lower frame (2) is provided with two symmetrically distributed second sliding grooves (12). Several evenly distributed sliders (13) are slidably connected inside the second sliding grooves (12). The upper end of the slider (13) is threadedly connected to a first threaded rod (14). The outer surface of the first threaded rod (14) is threadedly connected to a silver-plated busbar bracket (15). The front end of the silver-plated busbar bracket (15) is fixedly connected to a lower silver-plated busbar (16) through a threaded fastener.
2. The gold wire testing mechanism according to claim 1, characterized in that: The outer surface of the ceramic tube (11) abuts against the outer surface of the test gold wire (8).
3. The gold wire testing mechanism according to claim 1, characterized in that: The fixed support (5) is threaded to a second threaded rod (17) at the end away from the spring (6). A fixing block (18) is threaded to the outer surface of the second threaded rod (17). The inner side of the fixing block (18) abuts against the outer side of the upper frame (3).
4. The gold wire testing mechanism according to claim 1, characterized in that: The ceramic tube (11) has threaded portions (19) at both ends, and the two ends of the ceramic tube (11) are threadedly connected to adjusting sleeves (20) through the threaded portions (19).
5. A gold wire testing mechanism according to claim 1, characterized in that: The lower end of the silver-plated bracket (15) abuts against the upper end of the lower frame (2).
6. The gold wire testing mechanism according to claim 1, characterized in that: The number of the lower silver plating bars (16) is 5, and the lower silver plating bars (16) are vertically arranged at the upper end of the lower frame (2).
7. A gold wire testing mechanism according to claim 1, characterized in that: The test gold wire (8) has a diameter of 0.39 mm.