Extraction type leveling machine used on straightening machine

By designing a removable leveling machine on the straightening machine, and utilizing the working roll box and moving components, the problem of inconvenient replacement of the working rolls in traditional straightening machines is solved, achieving efficient roll box disassembly and assembly, and improving the maintenance efficiency of the leveling machine.

CN223588058UActive Publication Date: 2025-11-25LIWEI MASCH (JIAXING) CO LTD
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Patent Information

Application Number
CN202423268969.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-25
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The working rollers of the existing straightening machine are severely worn and need to be replaced regularly. However, the traditional disassembly and assembly methods have limited operating space inside the machine, making replacement inconvenient and time-consuming, which affects work efficiency.

Method used

A pull-out leveling machine was designed. By setting up a working roller box and a moving component, and using structures such as cylinders, limit blocks and guide rails, the working roller box can be pulled out and replaced, simplifying the disassembly and assembly process.

Benefits of technology

It improves the efficiency of work roll replacement, simplifies the operation process, and enhances the maintenance efficiency and practicality of the leveling machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of straightening machines, and discloses a draw-out type leveling machine used on a straightening machine, which comprises a base, a working roller box is arranged on the upper portion of the base, vertical rods are fixedly connected to four corners of the top surface of the base, a top frame is fixedly connected to the tops of the four vertical rods, a fixed roller box is fixedly connected to the bottom of the top frame, and the fixed roller box is fixedly connected to the top surface of the base. Limiting pieces are arranged on the front portion, the rear portion, the left portion and the right portion of the bottom face of the top frame, a moving assembly is arranged in the middle of the base, a conveyor is arranged on the right side of the base, and the moving assembly comprises two guide rails. According to the utility model, a plurality of working rollers can be arranged on the roller frame by arranging the working roller box, so that the working rollers are more convenient to disassemble and assemble, and meanwhile, when the working rollers need to be replaced, the whole working roller box can be pulled out and then a new working roller box can be directly replaced by the moving assembly and the working roller box as well as the base and the conveyor, so that the operation is more convenient; and the maintenance efficiency can be effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of straightening machine, especially uses in the straightening machine on the pull -out type screed. BACKGROUND

[0002] The straightening machine is a kind of equipment for metal processing, mainly used to straighten the metal material such as metal plate, section bar etc.

[0003] The structure of the existing traditional screed is mainly fixed roller arranged on the upper portion, and working roller arranged on the lower portion and detachable, the working roller on the lower portion is worn seriously, needs to be replaced regularly, but the replacement mode of the existing traditional screed is to replace the working roller one by one by directly disassembling the machine, but since it is directly disassembled in the machine body, it leads to limited operation space when replacing, inconvenient operation, and it leads to more time-consuming when disassembling, reduces work efficiency, is not practical enough, so a pull-out type screed used on the straightening machine is proposed to solve the above problems. SUMMARY

[0004] In order to make up for the above shortcomings, the utility model provides a pull-out type screed used on the straightening machine, which aims at improving the structure of the existing traditional screed, mainly fixed roller arranged on the upper portion, and working roller arranged on the lower portion and detachable, the working roller on the lower portion is worn seriously, needs to be replaced regularly, but the replacement mode of the existing traditional screed is to replace the working roller one by one by directly disassembling the machine, but since it is directly disassembled in the machine body, it leads to limited operation space when replacing, inconvenient operation, and it leads to more time-consuming when disassembling, reduces work efficiency.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a pull-out type screed used on the straightening machine, including base, the upper portion of base is provided with working roller box, the top surface of base is fixedly connected with stand at four corners, the top of four stands is fixedly connected with top frame, the bottom of top frame is fixedly connected with fixed roller box, the bottom surface of top frame is provided with limiting piece at front, rear, left and right parts, the middle part of base is provided with moving assembly, the right side of base is provided with conveyor, the moving assembly includes guide rail and the number is two, the upper portion of guide rail is slidably connected with guide block, two guide blocks are fixedly connected with shell, the inside of shell is slidably connected with clamping plate, the clamping plate and shell are fixedly connected with air cylinder and the number is multiple, the bottom surface left part of working roller box is provided with clamping groove, the clamping plate and clamping groove are movably connected.

[0006] As a further description of the above technical solutions:

[0007] The top surface of the working roller box is provided with a limiting groove at each corner.

[0008] As a further description of the above technical solutions:

[0009] The bottom surface of the working roller box is rotatably connected with a plurality of rollers at the front and rear portions.

[0010] As a further description of the above technical solutions:

[0011] The limiting member comprises an oil cylinder, and the oil cylinder is fixedly connected with the top frame.

[0012] As a further description of the above technical solutions:

[0013] The lower portion of the oil cylinder is fixedly connected with a limiting block, and the limiting block is movably connected with the limiting groove.

[0014] As a further description of the above technical solutions:

[0015] The top surface of the base is provided with a mounting groove at the middle portion, and the guide rail is fixedly connected with the mounting groove.

[0016] As a further description of the above technical solutions:

[0017] The top surface of the base is provided with a sliding groove at the front and rear portions, and the rollers slide in the sliding grooves.

[0018] As a further description of the above technical solutions:

[0019] The right side of the base is provided with an auxiliary groove, a baffle is slidably connected in the auxiliary groove, and an electric telescopic rod is fixedly connected between the baffle and the auxiliary groove.

[0020] The utility model has the following beneficial effects:

[0021] 1、The utility model discloses a working roller box and a base and a conveyor are matched with each other, so that when the working roller needs to be replaced, the whole working roller box can be pulled out, and then a new working roller box is directly replaced, which is more convenient to operate and can effectively improve the maintenance efficiency.

[0022] 2、The utility model discloses an oil cylinder, a limiting block, a working roller box and a limiting groove are matched with each other, so that the limiting member can quickly fix the position of the working roller box, and can be matched with the quick disassembly and assembly of the working roller box, which is more practical. DRAWINGS

[0023] Figure 1 A whole three-dimensional structure schematic view of the detachable leveling machine used on the straightening machine is provided for the utility model.

[0024] Figure 2 A leveling machine whole three-dimensional structure schematic view of the detachable leveling machine used on the straightening machine is provided for the utility model.

[0025] Figure 3 A baffle moves after the three-dimensional structure schematic view of the detachable leveling machine used on the straightening machine is provided for the utility model.

[0026] Figure 4 A split three-dimensional structure schematic view of the detachable leveling machine used on the straightening machine is provided for the utility model.

[0027] Figure 5 A base cross section three-dimensional structure schematic view of the detachable leveling machine used on the straightening machine is provided for the utility model.

[0028] Figure 6 A work roll box lower part three-dimensional structure schematic view of the detachable leveling machine used on the straightening machine is provided for the utility model.

[0029] Figure 7 A moving assembly split three-dimensional structure schematic view of the detachable leveling machine used on the straightening machine is provided for the utility model.

[0030] Legend:

[0031] 1, base; 2, stand; 3, top frame; 4, fixed roll box; 5, work roll box; 6, limiting piece; 7, conveyor; 8, moving assembly; 81, guide rail; 82, guide block; 83, shell; 84, clamping plate; 85, air cylinder; 51, limiting groove; 52, roller; 53, clamping groove; 61, oil cylinder; 62, limiting block; 11, baffle; 12, mounting groove; 13, sliding groove; 14, auxiliary groove; 15, electric telescopic rod. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] Refer to Figure 1 - Figure 3The utility model provides an embodiment: a kind of extraction type screed using on straightening machine, including pedestal 1, it is used to cooperate and connect each component, the upper portion of pedestal 1 is provided with work roll box 5, it is used to cooperate with fixed roll box 4, to carry out plate and so on screed, it is composed of roll stand and multiple work rolls, the top surface of pedestal 1 four corners is fixedly connected with stand 2, it is used to cooperate and support top frame 3, the top of four stand 2 is fixedly connected with top frame 3, for cooperation and connection fixed roll box 4, it is composed of roll stand and multiple fixed rolls, the bottom of top frame 3 is fixedly connected with fixed roll box 4, it is used to cooperate with work roll box 5 for flattening, the bottom surface of top frame 3 front, rear, left and right is provided with limit piece 6, it is used to cooperate with the dismounting of work roll box 5, the middle part of pedestal 1 is provided with moving assembly 8, it is used to cooperate with the replacement of work roll box 5, the right side of pedestal 1 is provided with conveyor 7, it is used to cooperate with work roll box 5 upper and lower pedestal 1.

[0034] As Figure 4 And Figure 7 Show, moving assembly 8 includes guide rail 81 and the number is two, it is electric, the upper portion of guide rail 81 is slidably connected with guide block 82, it is used to drive the movement of shell 83, two guide blocks 82 are jointly fixedly connected with shell 83, it is used to cooperate and connect each component, the inside of shell 83 is slidably connected with clamping plate 84, it is used to cooperate and connect with work roll box 5, clamping plate 84 and shell 83 are jointly fixedly connected with cylinder 85 and the number is multiple, it is used to cooperate and adjust the position of clamping plate 84.

[0035] Please refer to Figure 4 And Figure 6 , the bottom surface left of work roll box 5 is provided with clamping groove 53, it is used to cooperate and connect with clamping plate 84, clamping plate 84 and clamping groove 53 are movably connected, the top surface of work roll box 5 four corners is provided with limit slot 51, it is used to cooperate and connect with limit block 62, to cooperate with the position of work roll box 5 fixed, the bottom surface of work roll box 5 front and rear is rotatably connected with multiple rollers 52, it is used to cooperate and move work roll box 5.

[0036] Further, limit piece 6 includes oil cylinder 61, it is used to adjust the position of limit block 62, to cooperate with the position of work roll box 5, oil cylinder 61 and top frame 3 are fixedly connected, the lower portion of oil cylinder 61 is fixedly connected with limit block 62, it is used to cooperate with limit slot 51 and limit the position of work roll box 5, limit block 62 and limit slot 51 are movably connected.

[0037] As Figure 4 - Figure 5As shown, the middle of the top surface of the base 1 is provided with a mounting groove 12 for matching the installation of the moving assembly 8, the guide rail 81 is fixedly connected with the mounting groove 12, the front and rear of the top surface of the base 1 is provided with a sliding groove 13 for matching the movement of the roller 52, the roller 52 slides in the sliding groove 13, the bottom of the sliding groove 13 is flush with the conveying top surface of the conveyor 7, the right side of the base 1 is provided with an auxiliary groove 14 for matching the movement of the baffle 11 and for matching the installation of the electric telescopic rod 15, the baffle 11 is slidably connected in the auxiliary groove 14, and the electric telescopic rod 15 is fixedly connected between the baffle 11 and the auxiliary groove 14.

[0038] Working principle: when the work roller is seriously worn and needs to be replaced, the baffle 11 is first driven downward by the electric telescopic rod 15 to expose the sliding groove 13, then the limiting block 62 is driven to disengage from the limiting groove 51 by the oil cylinder 61, then the plurality of air cylinders 85 are opened to drive the clamping plate 84 to move upward and make the clamping plate 84 clamped into the clamping groove 53 at the lower part of the work roller box 5, then the guide rail 81 is opened, the guide block 82 slides on the guide rail 81, and the shell 83 connected with the guide block 82 is driven to move, thereby driving the clamping plate 84 to move, since the clamping plate 84 is clamped in the clamping groove 53, the whole work roller box 5 is driven to move, when the work roller box 5 moves, the roller 52 slides in the sliding groove 13, the work roller box 5 moves toward the conveyor 7, and the conveyor 7 is opened at the same time, when a part of the work roller box 5 moves onto the conveyor 7, the conveyor 7 further assists the work roller box 5 to disengage from the base 1, when the guide block 82 moves to the rightmost side, the clamping plate 84 is controlled by the air cylinder 85 to disengage from the clamping groove 53, at this time, most of the work roller box 5 is located on the conveyor 7, the conveyor 7 assists the work roller box 5 to completely disengage from the base 1, then the old work roller box 5 on the conveyor 7 is removed, the new work roller box 5 to be installed is placed on the conveyor 7, and then the conveyor 7 conveys the work roller box 5 to the base 1 until the side of the work roller box 5 provided with the clamping groove 53 is conveyed to the base 1, then the clamping plate 84 is controlled by the air cylinder 85 to be clamped into the clamping groove 53, and then the whole work roller box 5 is driven to move leftward by the guide block 82, the roller 52 at the lower part of the work roller box 5 slides in the sliding groove 13, when the guide block 82 moves to the leftmost side of the guide rail 81, the oil cylinder 61 is opened, the oil cylinder 61 controls the limiting block 62 to be clamped into the limiting groove 51, thereby fixing the position of the work roller box 5, and then the baffle 11 is reset by the electric telescopic rod 15.

[0039] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A draw-out leveler for use on a leveller comprising a base (1) characterised in that: The upper portion of the base (1) is provided with a working roller box (5), the top surface of the base (1) is fixedly connected with a vertical rod (2) at four corners, the top of the four vertical rods (2) is fixedly connected with a top frame (3), the bottom of the top frame (3) is fixedly connected with a fixed roller box (4), the bottom surface of the top frame (3) is provided with a limiting piece (6) at the front, rear, left and right portions, the middle portion of the base (1) is provided with a moving assembly (8), the right side of the base (1) is provided with a conveyor (7), the moving assembly (8) comprises a guide rail (81) and the number of guide rails (81) is two, the upper portion of the guide rail (81) is slidably connected with a guide block (82), the two guide blocks (82) are fixedly connected with an outer shell (83) together, the inner portion of the outer shell (83) is slidably connected with a clamping plate (84), the clamping plate (84) and the outer shell (83) are fixedly connected with a plurality of air cylinders (85) together, the bottom surface of the left portion of the working roller box (5) is provided with a clamping groove (53), and the clamping plate (84) is movably connected with the clamping groove (53).

2. An extractor leveler for use on a leveller as claimed in claim 1, characterised in that: The top surface of the working roller box (5) is provided with a limiting groove (51) at four corners.

3. An extractor leveler for use on a straightener as defined in claim 1, wherein: The bottom surface of the working roller box (5) is rotatably connected with a plurality of rollers (52) at the front and rear portions.

4. The extractable leveler for use on a straightener of claim 2, wherein: The limiting piece (6) comprises an oil cylinder (61), and the oil cylinder (61) is fixedly connected with the top frame (3).

5. A pull out leveler for use on a straightener as defined in claim 4, wherein: The lower portion of the oil cylinder (61) is fixedly connected with a limiting block (62), and the limiting block (62) is movably connected with the limiting groove (51).

6. An extractor leveler for use on a straightener as defined in claim 1, wherein: The top surface of the base (1) is provided with a mounting groove (12) in the middle portion, and the guide rail (81) is fixedly connected with the mounting groove (12).

7. The extractable leveler for use on a straightener of claim 3, wherein: The top surface of the base (1) is provided with a sliding groove (13) at the front and rear portions, and the roller (52) slides in the sliding groove (13).

8. The extractable leveler for use on a straightener of claim 1, wherein: The right side of the base (1) is provided with an auxiliary groove (14), and the auxiliary groove (14) is slidably connected with a baffle (11), and the baffle (11) and the auxiliary groove (14) are fixedly connected with an electric telescopic rod (15) together. The top surface of the base (1) is provided with a mounting groove (12) in the middle portion, and the guide rail (81) is fixedly connected with the mounting groove (12).