Electromagnetic part assembling equipment

Abstract

The utility model relates to the technical field of automation equipment, in particular to electromagnetic part assembling equipment. The electromagnetic part assembling equipment comprises a rotating disc, and a carrier is arranged on the rotating disc; a feeding mechanism, a soldering flux mechanism, a tin soldering mechanism, a foot grinding mechanism, a core loading mechanism and a discharging mechanism are arranged on the periphery of the rotating disc. The feeding mechanism is used for loading workpieces to the carrier. The soldering flux mechanism is used for applying soldering flux to the pins; the tin soldering mechanism is used for tin soldering of the pins, and the pin grinding mechanism is used for grinding the tin-soldered pins; the core loading mechanism is used for loading an iron core into a workpiece; the discharging mechanism is used for taking down the machined workpieces. Therefore, the electromagnetic part assembling equipment can be used for feeding, soldering flux adhering, tin soldering, pin polishing, iron core filling, discharging and other procedures, the procedures are closely connected, and the production efficiency can be improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic equipment technical field especially is a kind of electromagnetic component assembling equipment. BACKGROUND

[0002] Electromagnetic component is used in many electrical equipment, for example, electromagnet, inductor and so on. The coil of these components is pin, and the pin needs to be soldered, and the internal component needs to be equipped with core.

[0003] Some devices on the market can solder pins, and some devices can install the core into the component, but they are single-function, which leads to the process connection not close, and affects production efficiency.

[0004] For example, Chinese patent application No. CN201320534231.1 discloses a full-automatic vertical inductor soldering machine, and Chinese patent application No. CN202320914624.9 discloses a soldering equipment for coil pins. Both devices can only solder components, but cannot complete the action of installing the core, which is single-function, leads to the process connection not close, and affects production efficiency.

[0005] For example, Chinese patent application No. CN202011599321.X discloses a conveying device and a core inserting machine, and Chinese patent application No. CN201810953412.5 discloses an inductor component automatic assembling equipment. Both devices can only install the core into the component, cannot complete the soldering, which is single-function, leads to the process connection not close, and affects production efficiency. UTILITY MODEL CONTENTS

[0006] Therefore, the utility model provides an electromagnetic component assembling equipment, which can not only solder pins, but also install cores, which helps to improve production efficiency and overcome the shortcomings of the prior art.

[0007] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0008] The utility model provides an electromagnetic component assembling equipment, which comprises a turntable, and a carrier is arranged on the turntable.

[0009] The outer periphery of the turntable is provided with a feeding mechanism, a flux assisting mechanism, a soldering mechanism, a pin grinding mechanism, a core installing mechanism and a discharging mechanism.

[0010] Preferably, the feeding mechanism comprises a first driving module, a feeding seat arranged on the first driving module and a correcting block arranged beside the feeding seat. The feeding seat is provided with a workpiece groove. The first driving module drives the feeding seat to move towards the carrier. The correcting block can be pressed towards the carrier, and the carrier passes through the workpiece in the workpiece groove.

[0011] Preferably, the flux mechanism comprises a flux box, a flux cup, a second driving module; the flux cup is in the flux box; the flux box is filled with flux; the flux cup is arranged on the second driving module, and the second driving module drives the flux cup to move towards the pin of the workpiece.

[0012] Preferably, the flux cup is provided with a flux cylinder, and the pin of the workpiece can be inserted into the flux cylinder; the flux box is provided with a first flux groove and a second flux groove, and the flux in the first flux groove can flow into the second flux groove.

[0013] Preferably, the soldering mechanism comprises a third driving module, a soldering pot, a soldering cup, a soldering plate; the soldering cup is provided with a soldering cylinder, and the soldering cup is in the soldering pot; the soldering pot is filled with soldering tin; the soldering cup is arranged on the third driving module, and the third driving module drives the soldering cup to move towards the workpiece on the carrier; the soldering plate is arranged beside the soldering pot and can remove the soldering dregs on the soldering cup.

[0014] Preferably, the soldering mechanism further comprises a soldering surface detection module and a fourth driving module; the first driving rod of the fourth driving module can press down the carrier; the detection probe of the soldering surface detection module extends into the soldering pot.

[0015] Preferably, the pin grinding mechanism comprises a fifth driving module and a pin grinding box; the pin grinding box is provided with a pin grinding wheel; the second driving rod of the fifth driving module can press down the carrier, and the pin on the workpiece extends to the pin grinding wheel for grinding.

[0016] Preferably, the core loading mechanism comprises a sixth driving module, a pushing module and a core guide cylinder; the core guide cylinder is arranged on the sixth driving module; the pushing module is arranged beside the core guide cylinder; the core guide cylinder is provided with a core loading port, and the iron core is loaded into the core loading port; the pushing rod of the pushing module extends into the core guide cylinder and can push the iron core into the workpiece.

[0017] Preferably, the material loading mechanism comprises a mechanical arm and a material loading clamp rotatably arranged on the mechanical arm; the material loading clamp can clamp the workpiece on the carrier.

[0018] Preferably, the carrier comprises a base, a carrier seat slidably arranged on the base, and a material loading rod arranged on the carrier seat; a spring is arranged between the base and the carrier seat; the carrier seat is provided with a driving block; and the material loading rod is provided with an elastic slot.

[0019] Compared with existing technologies, this utility model has significant advantages and beneficial effects. Specifically, as shown in the above technical solution, a carrier is provided on the turntable for fixing the workpiece. The outer circumference of the turntable is sequentially equipped with a feeding mechanism, a flux mechanism, a soldering mechanism, a lead grinding mechanism, a core loading mechanism, and a unloading mechanism. The feeding mechanism loads the workpiece onto the carrier; the flux mechanism applies flux to the leads; the soldering mechanism solders the leads; the lead grinding mechanism grinds the soldered leads; the core loading mechanism inserts the iron core into the workpiece; and the unloading mechanism removes the completed workpiece. Therefore, the electromagnetic component assembly equipment can perform feeding, flux application, soldering, lead grinding, iron core loading, and unloading processes, offering more comprehensive functionality and tighter process connections, which helps improve production efficiency. Attached Figure Description

[0020] Figure 1 This is an overall schematic diagram of an embodiment of the present utility model.

[0021] Figure 2 This is a schematic diagram of the feeding mechanism in an embodiment of this utility model.

[0022] Figure 3 This is a schematic diagram of the flux mechanism in an embodiment of the present invention.

[0023] Figure 4 This is a schematic diagram of the soldering mechanism according to an embodiment of the present invention.

[0024] Figure 5 This is a schematic diagram of the foot grinding mechanism according to an embodiment of the present invention.

[0025] Figure 6 This is a schematic diagram of the core-loading mechanism according to an embodiment of the present utility model.

[0026] Figure 7 This is a schematic diagram of the feeding mechanism according to an embodiment of the present utility model.

[0027] Figure 8 This is a schematic diagram of the back of the soldering mechanism according to an embodiment of the present invention.

[0028] Explanation of reference numerals in the attached diagram:

[0029] 10, carrier; 11, carrier bar; 12, turntable; 13, workpiece; 14, pin; 15, base; 16, carrier seat; 17, drive block; 18, spring; 19, elastic seam; 20, feeding mechanism; 21, feeding seat; 22, workpiece groove; 23, correction block; 24, third cylinder; 210, first drive module; 211, first cylinder; 212, second cylinder; 30, flux mechanism; 31, flux box; 32, first flux groove; 33, second flux groove; 34, flux cup; 35, flux cylinder; 310, second drive module; 311, first servo motor; 312, first screw; 313, first mounting frame 40, soldering mechanism; 41, solder pot; 42, tin cup; 43, fifth cylinder; 44, sixth cylinder; 45, tin scraping plate; 46, tin cylinder; 410, third drive module; 411, fourth cylinder; 412, second mounting frame; 420, tin surface detection module; 421, detection probe; 430, fourth drive module; 431, second servo motor; 432, second screw; 434, third mounting frame; 435, first drive rod; 50, foot grinding mechanism; 51, foot grinding box; 52, foot grinding wheel; 510, fifth drive module; 511, seventh cylinder; 512, fourth mounting; 513, second drive rod; 60, core loading mechanism; 61, core guide cylinder; 62, core loading port; 610, sixth drive module; 611, eighth cylinder; 612, tenth cylinder; 613, third drive rod; 620, pushing module; 621, ninth cylinder; 622, push rod; 70, unloading mechanism; 71, mechanical arm; 72, unloading clamp. DETAILED DESCRIPTION

[0030] To further elaborate the technical means and effects adopted by the present application to achieve the predetermined application purposes, the specific embodiments, structures, features and effects according to the present application will be described in detail below in combination with the drawings and preferred embodiments.

[0031] Please refer to Figures 1 to 8 , which shows the specific structure of the preferred embodiment of the present application, and is an electromagnetic component assembling device.

[0032] Among them, the outer periphery of the turntable 12 is sequentially provided with the feeding mechanism 20, the flux mechanism 30, the soldering mechanism 40, the foot grinding mechanism 50, the core loading mechanism 60, and the unloading mechanism. The workpiece 13 completes the processes of feeding, applying flux, soldering, grinding the pin 14, loading the iron core, and unloading in the electromagnetic component assembling device, and the processes are closely connected, which helps to improve the production efficiency.

[0033] The application provides an electromagnetic component assembling device, which comprises a rotating disc 12, a carrier 10 arranged on the rotating disc 12, a feeding mechanism 20 arranged on the periphery of the rotating disc 12, a flux mechanism 30, a soldering mechanism 40, a foot grinding mechanism 50, a core assembling mechanism 60 and a discharging mechanism.

[0034] Please refer to Figure 2 The feeding mechanism 20 comprises a first driving module 210, a feeding seat 21 arranged on the first driving module 210, a correcting block 23 arranged on the side of the feeding seat 21, a workpiece groove 22 arranged on the feeding seat 21, the first driving module 210 drives the feeding seat 21 to move towards the carrier 10, and the correcting block 23 can be pressed towards the carrier 10, and the carrier 10 penetrates the workpiece 13 in the workpiece groove 22. The first driving module 210 comprises a first cylinder 211 and a second cylinder 212, the first cylinder 211 drives the second cylinder 212 to move horizontally, and the second cylinder 212 drives the feeding seat 21 to move up and down. During feeding, the third cylinder drives the correcting block 23 to press the carrier 10 upwards, so that the position of the carrier 10 is adjusted. The feeding manipulator puts the workpiece 13 into the workpiece groove 22, the feeding seat 21 moves towards the carrier 10, the carrier rod penetrates the workpiece 13, the feeding seat 21 moves downwards, and then is reset, thereby completing the feeding.

[0035] Please refer to Figure 3 The flux mechanism 30 comprises a flux box 31, a flux cup 34 and a second driving module 310, the flux cup 34 is arranged in the flux box 31, the flux box 31 is filled with flux, the flux cup 34 is arranged on the second driving module 310, and the second driving module 310 drives the flux cup 34 to move towards the pin 14 of the workpiece 13. The flux cup 34 is provided with a flux cylinder 35, the flux box 31 is provided with a first flux groove 32 and a second flux groove 33, the flux in the first flux groove 32 can flow into the second flux groove 33. The second driving module 310 comprises a first servo motor 311 and a first lead screw 312, the power of the first servo motor 311 is transmitted to the first lead screw 312, the first lead screw 312 drives a first mounting frame 313 to move up and down, and the flux cup 34 is arranged on the first mounting frame 313, so that the first servo motor 311 can drive the flux cup 34 to move up and down. When the flux cup 34 moves upwards, the pin 14 of the workpiece 13 is inserted into the flux cylinder 35 on the flux cup 34, thereby completing the flux sticking process. The flux in the first flux groove 32 flows into the second flux groove 33, and the flux in the second flux groove 33 can flow back into the first flux groove 32 through a pump, so that the utilization rate of the flux is improved, waste is avoided, and flux overflow is prevented.

[0036] Please refer to Figure 4 、 Figure 8 , the soldering mechanism 40 includes a third drive module 410, a tin furnace 40, a tin cup 42, a tin scraping plate 45; the tin cup 42 is provided with a tin cylinder 46, and the tin cup 42 is in the tin furnace 40; the tin furnace 40 is provided with solder; the tin cup 42 is arranged on the third drive module 410, and the third drive module 410 drives the tin cup 42 to move towards the workpiece 13 on the carrier 10; the tin scraping plate 45 is arranged beside the tin furnace 40, and can scrape off the tin dregs on the tin cup 42. The third drive module 410 includes a fourth cylinder 411 and a second mounting frame 412. The tin cup 42 is arranged on the second mounting frame 412, and the output end of the fourth cylinder 411 drives the second mounting frame 412 to move up and down, so that the tin cup 42 moves up and down in the tin furnace 40. When the tin cup 42 moves upward, the pin 14 of the workpiece 13 can be inserted into the tin cylinder 46 to complete the soldering action. The tin scraping plate 45 is connected to the output end of the fifth cylinder 43, the output end of the sixth cylinder 44 is connected to the fifth cylinder 43, the fifth cylinder 43 drives the tin scraping plate 45 to move transversely, and the sixth cylinder 44 drives the fifth cylinder 43 to move up and down, so that under the cooperation of the fifth cylinder 43 and the sixth cylinder 44, the tin scraping plate 45 can scrape off the tin dregs on the tin cup 42, and the soldering quality of the pin 14 is ensured.

[0037] Please refer to Figure 4 、 Figure 8 , the soldering mechanism 40 further includes a tin surface detection module 420 and a fourth drive module 430. The first driving rod 435 of the fourth drive module 430 can press down the carrier 10, and the detection probe 421 of the tin surface detection module 420 extends into the tin furnace 40. The fourth drive module 430 includes a second servo motor 431, a second lead screw 432 and a third mounting frame 434. The first driving rod 435 is arranged on the third mounting frame 434, and the second servo motor 431 drives the third mounting frame 434 to move up and down through the second lead screw 432. When the third mounting frame 434 moves downward, the first driving rod 435 can press down the carrier 10, the pin 14 on the workpiece 13 is inserted into the tin cylinder 46, and the soldering action is completed. The fourth drive module 430 has the function of fine adjustment, which can well control the amount of the pin 14 inserted into the tin cylinder 46. The detection probe 421 has at least two, and the detection probe 421 is conductive. If the detection probe 421 cannot conduct between the tin furnace 40, it is considered that the solder in the tin furnace 40 is insufficient, and the solder needs to be supplemented. The structure of the tin surface detection is very simple and efficient.

[0038] Please refer to Figure 5As shown, the grinding mechanism 50 includes a fifth drive module 510, a grinding box 51; a grinding wheel 52 is arranged in the grinding box 51, and the second driving rod 513 of the fifth drive module 510 can press down the carrier 10, and the pin 14 on the workpiece 13 extends to the grinding wheel 52 for grinding. The fifth drive module 510 includes a seventh cylinder 511, a fourth mounting frame 512, and a second driving rod 513; the output end of the seventh cylinder 511 drives the fourth mounting frame 512 to move up and down. The second driving rod 513 is arranged on the fourth mounting frame 512, and the second driving rod 513 presses down the carrier 10, and the pin 14 on the workpiece 13 will extend to the grinding wheel 52 for grinding solder. The grinding wheel 52 is preferably a grinding wheel. The grinding wheel 52 is driven to rotate by a motor.

[0039] Please refer to Figure 6 As shown, the core loading mechanism 60 includes a sixth drive module 610, a pushing module 620, and a core guide cylinder 61; the core guide cylinder 61 is arranged on the sixth drive module 610; the pushing module 620 is arranged beside the core guide cylinder 61; the core guide cylinder 61 is provided with a core loading port 62, and the iron core is loaded into the core loading port 62; the push rod 622 of the pushing module 620 extends into the core guide cylinder 61 and can push the iron core into the workpiece 13. The sixth drive module 610 includes an eighth cylinder 611; the pushing module 620 includes a ninth cylinder 621; the output of the eighth cylinder 611 drives the core guide cylinder 61 to move laterally, and the output end of the ninth cylinder 621 drives the push rod 622 to move.

[0040] When filling the core, the iron core is loaded into the core guide cylinder 61 from the core loading port 62, the eighth cylinder 611 drives the core guide cylinder 61 to move towards the carrier 10, the tenth cylinder 612 drives the third driving rod 613 to press down the carrier 10, so that the workpiece 13 is aligned with the core guide cylinder 61, the ninth cylinder 621 drives the push rod 622, the push rod 622 passes through the core guide cylinder 61, and the push rod 622 fills the iron core into the workpiece 13. This assembly structure is simple and efficient.

[0041] Please refer to Figure 7 As shown, the unloading mechanism includes a mechanical arm and an unloading clamp rotatably arranged on the mechanical arm; the unloading clamp can clamp the workpiece 13 on the carrier 10. The mechanical arm is an XYZ mechanical arm or a joint mechanical arm, etc. The unloading clamp is preferably actuated by a rotary cylinder. The unloading clamp can rotate, which is convenient for clamping the workpiece 13 on the carrier 10.

[0042] Please refer to Figure 2As shown, the carrier 10 comprises a base 15, a carrier seat 16 slidingly arranged on the base 15, a carrier rod arranged on the carrier seat 16; a spring 18 is arranged between the base 15 and the carrier seat 16; a driving block 17 is arranged on the carrier seat 16; and an elastic slot 19 is arranged on the carrier rod. The carrier seat 16 can slide up and down on the base 15, and the carrier rod is used for penetrating the workpiece 13. The spring 18 facilitates the resetting of the carrier seat 16, thereby ensuring the accuracy of the position. When the workpiece 13 is penetrated on the carrier rod, the elastic slot will become smaller, thereby making the workpiece 13 obtain elastic force, and the workpiece 13 can be firmly fixed on the carrier rod and will not be loosened.

[0043] To sum up, the design focus of the utility model lies in that the outer periphery of the turntable 12 is sequentially provided with the feeding mechanism 20, the fluxing agent mechanism 30, the soldering mechanism 40, the foot polishing mechanism 50, the core assembling mechanism 60 and the discharging mechanism, and the electromagnetic component assembling equipment can complete the processes of feeding, fluxing agent sticking, soldering, pin polishing, core assembling and discharging, the processes are closely connected, and the efficiency of production is improved.

[0044] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model has been disclosed as above, it is not intended to limit the utility model. Any person skilled in the art can make slight changes or modifications to the above disclosed technical content to obtain equivalent embodiments without departing from the technical solution of the utility model. Any modification, equivalent change and modification of the above embodiment according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.

Claims

1. An electromagnetic assembly apparatus, characterized by: The rotary table is provided with a carrier; The outer periphery of the rotary table is provided with a feeding mechanism, a flux mechanism, a soldering mechanism, a foot grinding mechanism, a core loading mechanism, and a discharging mechanism. The feeding mechanism is used for loading the workpiece to the carrier; the carrier comprises a base, a carrier seat slidingly arranged on the base, and a carrier rod arranged on the carrier seat; a spring is arranged between the base and the carrier seat; a driving block is arranged on the carrier seat; and an elastic slot is arranged on the carrier rod.

2. The electromagnetic assembly apparatus of claim 1, wherein: The feeding mechanism comprises a first driving module, a feeding seat arranged on the first driving module, and a correcting block arranged on the side of the feeding seat; a workpiece slot is arranged on the feeding seat; the first driving module drives the feeding seat to move towards the carrier; and the correcting block can press the workpiece in the workpiece slot.

3. The electromagnetic assembly apparatus of claim 1, wherein: The flux mechanism comprises a flux box, a flux cup, and a second driving module. The flux cup is arranged in the flux box; the flux box is filled with flux; the flux cup is arranged on the second driving module; and the second driving module drives the flux cup to move towards the pin of the workpiece.

4. The electromagnetic assembly apparatus of claim 3, wherein: A flux cylinder is arranged on the flux cup; the pin of the workpiece can be inserted into the flux cylinder; a first flux slot and a second flux slot are arranged in the flux box; and the flux in the first flux slot can flow into the second flux slot.

5. The electromagnetic assembly apparatus of claim 1, wherein: The soldering mechanism comprises a third driving module, a soldering pot, a soldering cup, and a soldering plate; a soldering cylinder is arranged on the soldering cup; the soldering cup is arranged in the soldering pot; the soldering pot is filled with solder; the soldering cup is arranged on the third driving module; the third driving module drives the soldering cup to move towards the workpiece on the carrier; and the soldering plate is arranged beside the soldering pot and can remove the solder residue on the soldering cup.

6. An electromagnetic assembly apparatus as claimed in claim 5, wherein: The soldering mechanism further comprises a soldering surface detection module and a fourth driving module; the first driving rod of the fourth driving module can press the carrier downwards. The detection probe of the soldering surface detection module extends into the soldering pot.

7. The electromagnetic assembly apparatus of claim 1, wherein: The foot grinding mechanism comprises a fifth driving module and a foot grinding box; a foot grinding wheel is arranged in the foot grinding box; the second driving rod of the fifth driving module can press the carrier downwards; and the pin of the workpiece extends to the foot grinding wheel for grinding.

8. The electromagnetic assembly apparatus of claim 1, wherein: The core loading mechanism comprises a sixth driving module, a pushing module, and a core guide cylinder; the core guide cylinder is arranged on the sixth driving module; The pushing module is arranged beside the core guide cylinder; a core loading opening is arranged on the core guide cylinder; and an iron core is loaded into the core loading opening; The pushing rod of the pushing module extends into the core guide cylinder and can push the iron core into the workpiece.

9. The electromagnetic assembly apparatus of claim 1, wherein: The discharging mechanism comprises a mechanical arm and a discharging clamp rotatably arranged on the mechanical arm; the discharging clamp can clamp the workpiece on the carrier.

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